Habasit PQ-02 User manual

Habasit Italiana S.p.A.
Via del Lavoro 50
I-31016 –Cordignano (TV)
Tel.: [phone]
Fax: [phone]
Use and maintenance manual
PQ-02
Author: FT Page 1 of 4
Edition: 04/2018 R. 0
Replaces:
Welding kit
PQ-02
Use and maintenance manual

Habasit Italiana S.p.A.
Via del Lavoro 50
I-31016 –Cordignano (TV)
Tel.: [phone]
Fax: [phone]
Use and maintenance manual
PQ-02
Author: FT Page 2 of 4
Edition: 04/2018 R. 0
Replaces:
SAFETY WARNINGS!
WARNING
This device can be used by children over age 8 and by individuals with limited
physical, sensorial or mental abilities or who lack experience and knowledge if
supervised and/or instructed on device use to ensure they understand the
involved risks. Children should not play with the device. Cleaning and
maintenance should be performed by adequately trained qualified personnel.
WARNING
Warning: Some product parts can be very hot and cause burns! Special caution
is required when used near children and vulnerable individuals.
WARNING
These operating instructions imply that all assembly, maintenance, and repair
work, as well as operation of the welding kit, be carried out by skilled personnel
or monitored by responsible specialists.
For reasons of scope, these instructions cannot cover all possible aspects of
operation, maintenance, or repair. The indications given herein refer to the use
of the machines according to their designated purpose by skilled personnel.
In case of doubt or if further detailed information is required, please consult the
manufacturer.
WARNING
If the power cord is damaged, it must be replaced by the manufacturer or
distributor or qualified individual to avoid user hazards.
WARNING
All work on the welding kit involving electrical parts has to be carried out by the
respective specialists only.
Observe your local laws about required training of such personnel.

Habasit Italiana S.p.A.
Via del Lavoro 50
I-31016 –Cordignano (TV)
Tel.: [phone]
Fax: [phone]
Use and maintenance manual
PQ-02
Author: FT Page 3 of 4
Edition: 04/2018 R. 0
Replaces:
CONTENTS
SAFETY WARNINGS ........................................................................................................................................2
0 INTRODUCTION......................................................................................................................................4
ANNEXES:
WELDER W-01
JOINING CLAMP CQ-02

Habasit Italiana S.p.A.
Via del Lavoro 50
I-31016 –Cordignano (TV)
Tel.: [phone]
Fax: [phone]
Use and maintenance manual
PQ-02
Author: FT Page 4 of 4
Edition: 04/2018 R. 0
Replaces:
0 Introduction
The PQ-02 welding kit it’s a kit for the welding of thermoplastic round belts.
The splicing operation is performed by butt-end welding of the two ends of the belt.
In the first stage (heating), the belt ends are locked on the two screw clamps of the positioning device and
melted by pressing them on the hot surface of the heating plate.
In the second stage (welding), the heating plate is removed and the melted ends of the belt are pressed
together to weld the junction.
In the third stage (finishing), the junction is allowed to cool and then the burr on the junction is removed by
means of a blade or grinding, obtaining a high quality closed loop round belt.
The PQ-02 kit is suited for on-site installation or for medium/small mass production in a workshop.
The PQ-02 kit includes:
W-01 welder for 120V or 230V power voltage + Heating plate;
CQ-02 joining clamp;
According to power supply voltage of the included W-01 welder, the PQ-02 kit is divided into:
PQ-02/6 for 120V power voltage H088000540
PQ-02/8 for 230V power voltage H088000541
Q.ty
Description
Code
1
W-01/6 welder + Heating plate
H088000561
W-01/8 welder + Heating plate
H088000562
1
CQ-02 joining clamp
H088000476
Below are attached the user manuals of the devices making up the kit.

Habasit Italiana S.p.A.
Via del Lavoro 50
I-31016 –Cordignano (TV)
Tel.: [phone]
Fax: [phone]
Use and maintenance manual
W-01
Author: FT Page 1 of 15
Edition: 06/2017 R. 0
Replaces:
Welder
W-01
Use and maintenance manual

Habasit Italiana S.p.A.
Via del Lavoro 50
I-31016 –Cordignano (TV)
Tel.: [phone]
Fax: [phone]
Use and maintenance manual
W-01
Author: FT Page 2 of 15
Edition: 06/2017 R. 0
Replaces:
SAFETY WARNINGS!
WARNING
This device can be used by children over age 8 and by individuals with limited
physical, sensorial or mental abilities or who lack experience and knowledge if
supervised and/or instructed on device use to ensure they understand the
involved risks. Children should not play with the device. Cleaning and
maintenance should be performed by adequately trained qualified personnel.
WARNING
Warning: Some product parts can be very hot and cause burns! Special caution
is required when used near children and vulnerable individuals.
WARNING
These operating instructions imply that all assembly, maintenance, and repair
work, as well as operation of the welding device, be carried out by skilled
personnel or monitored by responsible specialists.
For reasons of scope, these instructions cannot cover all possible aspects of
operation, maintenance, or repair. The indications given herein refer to the use
of the machines according to their designated purpose by skilled personnel.
In case of doubt or if further detailed information is required, please consult the
manufacturer.
WARNING
If the power cord is damaged, it must be replaced by the manufacturer or
distributor or qualified individual to avoid user hazards.
WARNING
All work on the welding device involving electrical parts has to be carried out by
the respective specialists only.
Observe your local laws about required training of such personnel.

Habasit Italiana S.p.A.
Via del Lavoro 50
I-31016 –Cordignano (TV)
Tel.: [phone]
Fax: [phone]
Use and maintenance manual
W-01
Author: FT Page 3 of 15
Edition: 06/2017 R. 0
Replaces:
CONTENTS
SAFETY WARNINGS!.......................................................................................................................................2
0INTRODUCTION.........................................................................................................................................4
1GENERAL INFORMATION........................................................................................................................4
1.1 Application..........................................................................................................................................4
1.2 Important safety terms........................................................................................................................4
1.3 EC declaration of conformity ..............................................................................................................6
1.4 EC plates............................................................................................................................................7
2GENERAL DESCRIPTION.........................................................................................................................7
3TECHNICAL DATA ....................................................................................................................................8
4OPERATING MODE...................................................................................................................................8
5GETTING STARTED ..................................................................................................................................9
6WELDING OF ROUND BELTS................................................................................................................10
7MAINTENANCE........................................................................................................................................10
7.1 Measuring of the plate temperature on the welder W-01/6 or W-01/8.............................................10
7.2 Replacement of the power cord on welder W-01/6 or W-01/8.........................................................11
7.3 Accessory/spare parts orders...........................................................................................................11
7.4 Warranty...........................................................................................................................................11
7.5 Technical consulting.........................................................................................................................11
8DISMANTLING AND SCRAPPING..........................................................................................................12
9SPARE PARTS.........................................................................................................................................13
10 CUSTOMER SERVICE.............................................................................................................................13
11 A1 - PREVENTIVE MAINTENANCE CHECKLIST..................................................................................14
12 A2 - PREVENTIVE MAINTENANCE SUMMARY SHEET.......................................................................15

Habasit Italiana S.p.A.
Via del Lavoro 50
I-31016 –Cordignano (TV)
Tel.: [phone]
Fax: [phone]
Use and maintenance manual
W-01
Author: FT Page 4 of 15
Edition: 06/2017 R. 0
Replaces:
0 Introduction
The welder W-01 is a device for welding of thermoplastic round belts (Polycord).
Its use is expected in combination with the devices CQ-01 and CQ-02 specifically dedicated to the
positioning of the thermoplastic round belts.
With W-01 are indistinctly indicated the models:
W-01/6 for 120V power voltage
W-01/8 for 230V power voltage
1 General information
1.1 Application
The welder W-01 was specifically designed for a rapid and safe welding of thermoplastic round belts up to a
diameter of 15 mm / 0,6 in. in combination with the positioning devices CQ-01 and CQ-02.
The welder W-01 is manufactured according to recognized engineering principles and state of art
technology, and complies with applicable regulations.
These operating instructions imply that all assembly, maintenance, and repair work, as
well as operation of the welding device, be carried out by SKILLED/QUALIFIED
PERSONNEL or monitored by responsible specialists.
For reasons of scope, these instructions cannot cover all possible aspects of operation,
maintenance, or repair. The indications given herein refer to the use of the machines
according to their designated purpose by skilled personnel.
In case of doubt or if further detailed information is required, please consult the
manufacturer.
1.2 Important safety terms
Symbols WARNING and INDICATION were included in this manual.
These symbols indicate hazards or special instructions to be observed.
WARNING Serious injury and/or serious material damages may ensue if ignored.
INDICATION Indicates important technical information that may not be known to even
expert personnel.
1.2.1 General warnings
Read all hazard warnings and operating instructions.
Failure to observe the hazard warnings and operating instructions may lead to electrical shock, fire and/or
serious injury hazards.
The tool power plug must be suited to the socket. Strictly avoid modifying the plug. Do not use adapter plugs.
Unmodified plugs and sockets suited for the purpose reduce electrical shock risks.

Habasit Italiana S.p.A.
Via del Lavoro 50
I-31016 –Cordignano (TV)
Tel.: [phone]
Fax: [phone]
Use and maintenance manual
W-01
Author: FT Page 5 of 15
Edition: 06/2017 R. 0
Replaces:
Store the tool away from rain or humidity. Water penetration in the tool increases electrical shock risk.
Do not use the cord for purposes other than those intended and, specifically, do not use it to transport or
hang the tool and do not pull on it to unplug the tool.
Keep the cord away from heat, oil, sharp corners and machine parts in motion. Damages and tangled cords
increase electrical shock risks.
1.2.2 Personnel safety
Never use the tool when tired or under the influence of drugs, alcohol or prescription medicine.
Always wear personal safety devices as well as protective gloves.
When the tool is not used, keep out of reach of children. Do not allow untrained personnel or personnel who
have not read these instructions use the tool.
1.2.3 Improper use
The welder W-01 was exclusively designed for the applications described in this user manual. In particular,
the welder W-01 was developed to join Habasit fabric belts made of technopolymers (TPU, PA, PVC,
TPO…) without metal.
An improper use and an application for different purposes than those described in the instructions are not
allowed.
Habasit declines any responsibility for the consequences of an improper use.
Observe all assembly, operation and maintenance indications of the machine, as well as all technical data!
This will avoid any problem/damage to persons or objects.
The term QUALIFIED PERSONNEL refers to persons authorized to carry out the required work.
These persons must be adequately trained and have such an experience in their field to be able to reckon
and prevent danger. They are aware of the relative dispositions and safety regulations.

Habasit Italiana S.p.A.
Via del Lavoro 50
I-31016 –Cordignano (TV)
Tel.: [phone]
Fax: [phone]
Use and maintenance manual
W-01
Author: FT Page 6 of 15
Edition: 06/2017 R. 0
Replaces:
1.3 EC declaration of conformity
Habasit Italiana Spa has included the EC Declaration of Conformity with the machine as per European
Directives 2014/35/UE –APPENDIX IV and 2014/30/UE –APPENDIX IV :