HADEF EHH User guide

5.52.705.00.01.02 Rev.02
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HADEF Single Girder Manual Overhead Travelling
Crane
Type EHH
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also available as adapter crane
^
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Installation,- Operating and
Maintenance Instructions

2 5.52.705.00.01.02
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NOTICE!
The installation or mounting instructions for incomplete machines you’ll find in chapter “Installation”
Pos:3 /1_HADEF/---ALLGEMEIN/Allgemein/3.Copyright/Copyrightf. BA's (mit Download link) @ 0\mod_1171286454687_5 2.docx @ 54 @ @ 1
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©by Heinrich de Fries GmbH
Heinrich de Fries GmbH, Gauss Str. 20, D-40235 Düsseldorf
Heinrich De Fries GmbH will be named HADEF in the following text.
Original operating- and maintenance instructions in German language.
Translation in other languages is made of the German original.
A copy may be requested in writing or is available for download on www.hadef.com
Subject to changes.
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Table of Contents
1Information..........................................................................................3
2Safety...................................................................................................4
2.1Warning notice and symbols............................................................................................4
2.2Duty of care of the owner..................................................................................................4
2.3Requirements for the operating personnel.....................................................................5
2.4Appropriate use.................................................................................................................5
2.5Basic safety measures......................................................................................................5
3Transport and Storage.......................................................................6
3.1Transport............................................................................................................................6
3.2Safety device for transport...............................................................................................6
3.3Storage ...............................................................................................................................6
4Description..........................................................................................6
4.1Areas of application ..........................................................................................................6
4.2Design.................................................................................................................................7
4.3Functions............................................................................................................................7
4.4Important components......................................................................................................7
5Technical data.....................................................................................8
6Installation...........................................................................................8
6.1Assembly - for complete cranes ......................................................................................8
6.2Assembly - partially assembled cranes...........................................................................9
6.3Assembly - Adapter Cranes..............................................................................................9
6.4Srew connection..............................................................................................................10
6.1Tools.................................................................................................................................10
7Operation...........................................................................................10
8Commissioning.................................................................................10
8.1General .............................................................................................................................10
8.2Teeth of the drive.............................................................................................................11
9Safety check......................................................................................11
10Functional test..................................................................................11
10.1Checks before initial start-up.........................................................................................11
10.2Functional test.................................................................................................................11

5.52.705.00.01.02 3
11Maintenance...................................................................................... 11
11.1General.............................................................................................................................11
11.2Monitoring........................................................................................................................11
12Inspection ......................................................................................... 12
12.1Periodic checks...............................................................................................................12
12.2Inspection intervals.........................................................................................................12
13Service............................................................................................... 12
13.1Crane Trolley ...................................................................................................................12
13.2Lubricant - Selection.......................................................................................................12
13.3Lubricant for food industry – Selection (as option*)....................................................12
14Trouble .............................................................................................. 12
15Remedy ............................................................................................. 13
16Decommissioning ............................................................................ 13
16.1Temporary decommissioning ........................................................................................ 13
16.2Final decommissioning/disposal...................................................................................13
17Additional documents...................................................................... 13
17.1Operating instructions for cranes..................................................................................13
Pos: 5.1 /1_HADEF/1-- INFORMATION/*Ü1*/ #.Kapitel - Informatio n @ 0\mod_1174470941082_5 2.docx @ 811 @ @ 1
1 Information
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The products meet European Union requirements, in particular the valided EU Machine Directive.
The entire company works acc. to a certified quality assurance system as per ISO 9001.
The production of components at our work is subject to strict, intermediate checks.
After assembly, each product is subject to a final test with overload.
For the operation of hoists, the national accident prevention regulations apply in Germany, amongst others.
The stated performance of the devices and meeting any warranty claims require adherence to all instructions
in this manual.
Before delivery, all products are packed properly. Check the goods after receipt for any damage caused
during transport. Report any damage immediately to the forwarding agent.
This manual allows a safe and efficiently use of equipment. Images of this manual are for a principle
understanding and can be different from the real design.
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NOTICE!
We refer to the prescribed equipment tests before initial start-up, before putting back into operation and the
regular periodic inspections.
In other countries any additional national regulations must be observed.
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4 5.52.705.00.01.02
2 Safety
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2.1 Warning notice and symbols
Warnings and notice are shown as follows in these instructions:
DANGER! This means that there is a high risk that leads, if it is not avoided, to death or severe injury.
WARNING! This means that there is a risk that could lead, if it is not avoided, to death or severe injury.
CAUTION! This means that there is little risk that could lead, if it is not avoided, to slight injury or damage to the device or its
surrounding.
NOTICE! Gives advice for use and other useful information.
Danger from electricity.
Danger from explosive area.
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2.2 Duty of care of the owner
The unit was designed and built following a risk analysis and careful selection of the harmonized standards
that are to be complied with, as well as other technical specifications. It therefore represents state-of-the-art
technology and provides the highest degree of safety.
Our delivery includes the hoist supplied beginning at its suspension and ending at the load hook and if
supplied with control, the control line/hose that leads to the hoist. Further operating material, tools, load
attaching devices as well as main energy supply lines must be assembled according to the valid rules and
regulations. For explosion-proof equipment, all these parts must be approved for use in area prone to
explosion, or they must be suitable for use in area prone to explosion. The owner is responsible for this.
However, in everyday operation this degree of safety can only be achieved if all measures required are
taken. It falls within the duty of care of the owner/user of the devices to plan these measures and to check
that they are being complied with.
Complete the operating and installation instructions by any instructions (regarding supervision or
notifications)that are important for the special kind of use of the equipment, i.e. regarding organization of
work, work flow and human resources.
In particular, the owner/user must ensure that:
The unit is only used appropriately.
The device is only operated in a fault-free, fully functional condition, and the safety components, in
particular, are checked regularly to ensure that it is functioning properly.
The required personal protective equipment for the operators, service and repair personnel is available
and is used.
The operating instructions are always available at the location where the equipment is used and that they
are legible and complete.
The unit is only operated, serviced and repaired by qualified and authorized personnel.
This personnel is regularly trained in all applicable matters regarding safety at work and environmental
protection, and that they are familiar with the operating manual and, in particular, the safety instructions it
contains.
Any safety and warning signs on the devices are not removed and remain legible.
Devices for use in area prone to explosion must (from customer's side) be earthed with a shunting
resistor of < 106Ωagainst earth.
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WARNING!
It is not allowed to make constructive changes of the equipment!
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5.52.705.00.01.02 5
2.3 Requirements for the operating personnel
The units may only be operated by qualified persons that are appropriately trained and that are familiar with
it. They must have their employer’s authorisation for operation of the units.
Before starting work, the operating personnel must have read the operating and installation instructions,
especially the chapter "Safety Instructions".
This is especially important for operating personnel that rarely uses the equipment, i.e. for installation or
maintenance work.
DANGER!
In order to avoid severe injury, please pay attention to the following when using the equipment:
Use protective clothes/equipment.
Do not wear long hair hanging down open.
Do not wear rings or other jewellery.
Do not wear clothes that are too big/wide.
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2.4 Appropriate use
The permitted safe working load of the devices must not be exceeded! An exception can be made during the
load test before initial operation, carried out by a licensed qualified person.
The permissible ambient temperature during operation of manual driven devices is -20 ° C / + 50 ° C and
at all power driven devices -20 ° C / + 40 ° C!
Defective devices and load suspension devices must not be used until they have been repaired! Only
original spare parts must be used. Non-compliance will result in any warranty claims becoming void.
Liability and warranty will become void if unauthorized modifications of the units are made by the user!
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Horizontal movement of loads in direction of the beam and crane runway. The cranes can be used with
suitable lifting gears.
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NOTICE!
If the units are not used appropriately, it is not possible to ensure safe operation.
The owner and operator have sole liability for all personal injury and damage to property arising from
inappropriate use.
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DANGER!
It is not allowed:
pulling loose of stuck loads, dragging of loads and inclined pulling is not allowed.
in explosive atmosphere, except the unit is especially modified for it and marked by an indication label
to transport people
The device is not suitable for use on stages and in studios
persons must not stand under a suspended load
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2.5 Basic safety measures
Observe installation-, operation and maintenance instruction.
Take notice of caution notes at units and in the manual
Observe safety distances.
Take care for a free view on the load.
Only use the hoists appropriately.
The equipment is to be used exclusively for movement of goods. Under no circumstances my persons be
moved.
Never load the devices beyond their working load limit.
Pay attention to the accident prevention regulations (UVV).
Should the hoist be used outside of Germany, please pay attention to the national regulations that apply.

6 5.52.705.00.01.02
Supporting structures and load-attached devices used in conjunction with this equipment must provide an
adequate safety factor to handle the rated load plus the weight of the equipment. In case of doubt, consult
a structural engineer.
If the equipment has not been used for a period of time, carry out visual checks of all main components
such as chains, load hooks etc. and replace any damaged parts with new, original spare parts before
putting the equipment back into operation!
Do not use a hoist that is defective, pay attention to any abnormal noise it makes during operation.
Stop working immediately in case of disturbances and remedy failures.
Any damage and faults must be reported to a responsible supervisor immediately.
If the unit is put into motion, any persons in the immediate vicinity must be informed by calling to them!
Please pay attention to the regulations for load carrying devices UVV for both positive and non-positive
methods of attaching loads.
The lifting tackle or the load must be securely attached to the hook and be seated at the bottom of the
hook.
The safety catch of hooks must be closed.
When charged, the housing may not be in contact somewhere.
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Observe separate installation-, operation and maintenance instruction of hoists.
Please consider oscillation of the load and stopping distance.
Make sure that the device stands stable.
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3 Transport and Storage
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CAUTION!
Transport may only be done by qualified personnel. No liability for any damage resulting from improper
transport or improper storage.
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3.1 Transport
The devices are checked and if so adequately packed before delivery.
Do not throw or drop the equipment.
Use adequate means of transport.
Transport and means of transport must be suitable for the local conditions.
3.2 Safety device for transport
NOTICE!
Should a safety device for transport exist, please remove it before commissioning.
3.3 Storage
Store the equipment at a clean and dry place.
Protect the equipment against dirt, humidity and damage by an appropriate cover.
Protect hooks, wire ropes, chains and brakes against corrosion.
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4 Description
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4.1 Areas of application
The devices must be as far as possible installed in a covered room.
If they are used in the open, protect the units against the effects of weather such as rain, hail, snow, direct
sunshine, dust, etc. - we recommend to use a cover in parking position. If the device is set up in a
continuously humid environment with strong temperature fluctuations, the correct functionings are
endangered by the forming of condensation.
Ambient temperature -20°C up to +50°C. Power-operated units -20 up to +40°C. Humidity 100 % or less but
not under water
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. Other size
s
r
ed is found
r
in the test
b
o
nment. The
o
rdance wit
h
t
he custome
r
u
bber buffe
r
o
rk lift, liftin
g
cranes
l
led, includin
way with a
s
n
e.
e
ls
r
ane
the
er
r
ing
n
s.
I
l
h
eel diamete
r
M
a
2
mm
125
125
160
125
125
160
125
125
160
125
160
160
160
200
200
250
250
315
n
d travel dri
v
n "A+B"
l
flange
s
are possibl
on the typ
e
b
ook.
crane must
h
the validat
e
r) on both e
n
r
s or the tr
o
g
platforms)
w
g the hoist
a
s
uitable lorr
y
l
lustration 5
a
x. wheel load
with hoist
of serial
2
1/…+ 24/…
M
kg
616
766
1017
858
1042
1266
1122
1308
1601
1515
1851
2149
2634
2901
3200
5141
5442
5905
v
e
e.
e
plate of t
h
be assemb
l
e
d accident
p
n
ds of the cr
a
o
lley wheels
w
ill be requi
a
nd power s
u
y
mounted c
r
M
ax. wheel load
with hoist
of serial
28/…+ 29/…
T
r
e
kg
628
778
1031
882
1066
1290
1147
1333
1626
1553
1889
2187
2702
2969
3268
5351
5652
6115
h
e crane an
l
es stress-fr
e
p
revention r
e
a
ne runway.
drive agai
n
red for the
a
u
pply for the
r
ane.
T
ravel path when
e
eling off 30 m of
hand chain
m
0,87
0.87
0,87
0,64
0,64
0,64
0,44
0,44
0,44
0,32
0,32
0.,32
0,17
0,17
0,17
0,09
0,09
0,09
5.52.705
n
d hoist, in
t
e
e. The run
w
e
gulations.
n
st them in
a
ssembly.Th
electric or p
Hand chain pull
kg
32
32
32
39
39
39
35
35
35
39
39
39
42
42
42
45
45
45
.00.01.02
t
he order
w
ay must
t
heir end
e
se must
neumatic
weight *
kg
579
1094
2040
580
1193
2036
716
1297
2399
545
1513
2593
1046
1843
2855
1648
2298
3776

5.52.70
5
6.2
The cra
n
cranes.
instructi
o
Insta
l
instr
u

A
sse
the
w
Proc
e
com
p
Pos: 10.3.3 /1_HADEF/6- -MONTAGE/Krane/EEE+EH H+EDD/3 Adapterkran @ 2\
m
6.3
Scope o
1 set
1 set
faste
n
1 set
Pos: 10.3.4 /1_HADEF/6- -MONTAGE/Krane/EEE+EHH+EDD/ 4 Adapter A+B+C
@
A
Fast
e
B Ada
p
1. Bore
bea
m
for h
o
2.
A
sse
3. Secu
4. Che
c
H
Welding
Pos: 10.4 /1_HADEF/6- -MONTAGE/Tabelle Anzugs momente Nur Krane/Sc hraube
n
5
.00.01.02
Assembl
y
n
e is, apart
f
Before po
s
o
ns for the h
ll the hoist a
c
u
ctions.
mble motor-
d
w
iring diagra
m
e
ed assemb
l
p
lete crane.
m
od_1288086108867 _52.docx @ 16576 @ @ 1
Assembl
y
f supply:
end carriag
e
adapters wi
t
ning device
s
weldable a
d
@
2\mod_1288087442675_52. docx @ 16579 @ @ 1
e
ning screw
s
p
ter / adapte
r
V
ersio
n
the holes in
t
m
according
t
o
les
mble the en
d
re them wit
h
c
k screw con
H
INWEI
S
of crane co
m
nverbindungen @ 2\ mod_1288088437030_52. docx @ 16583 @ @ 1
y
- partiall
y
f
rom the hoi
s
s
itioning the
oist. Motor-
d
c
cording to i
t
d
riven cran
e
m
.
l
y a mention
e
y
-
A
dapte
r
e
s
t
h screw fitti
n
s
, alternative
l
d
apters
s
- tightenin
g
r
plates
n
A
t
o the main
t
o the templ
a
d
carriages t
h
safety nuts
nections
S
!
m
ponents m
y
assembl
e
s
t, fully asse
m
crane, the
d
riven crane
s
t
s operating
e
s according
e
d before fo
r
r
Cranes
n
gs includin
g
l
y
g
moments a
c
a
te
1. Bo
r
be
a
te
m
o
the main
b
u
st only be
d
e
d cranes
mbled and i
n
hoist mus
t
s
must be in
s
to
r
the
g
cc. to the ta
b
V
ersio
r
e the holes i
a
m accordin
g
m
plate for hol
b
eam using t
h
d
one by lice
n
n
stalled, incl
t
be moun
t
s
talled in ac
c
Illustration
Illustration
b
le
n B
nto the mai
n
g
to the
es
h
e fastening
n
sed welder
s
. power sup
p
ed in acco
r
c
ordance wit
h
6
7
n
1. We
ma
i
screws
s
p
ly for elect
r
rdance wit
h
h
the appro
p
V
ersi
o
e
ld the adapt
e
in beam
r
ic or pneum
the opera
t
p
riate diagra
m
o
n C
e
r plates to
t
9
atic
t
ing
m
.
t
he

10
6.
4
In
s
Pos: 10.5 /1_HADEF/6- -
M
6.
1
S
p
Pos: 11.1 /1_HADEF/7- -
B
7
Pos: 11.2 /1_HADEF/7- -
B
O
n
op
en
op
Pos: 11.3 /1_HADEF/7- -
B
M
o
pu
pu
Pos: 12.1 /1_HADEF/9- -I
8
Pos: 12.2.1.1 /1_HADEF/
8.
1
S
h
Pl
e
F
o
In
s
Pos: 12.2.1.2 /1_HADEF/
4
Sre
w
s
tallation ac
c
Srew
T
cla
s
M12
M16
M20
M22
M24
M27
M30
M36
CAU
T
M
ONTAGE/Werkzeuge/EEE,E HH,EDEE,EDHH,EDD,EDDD @ 2\mod_128755238 1186_52.docx @ 16420 @ @ 1
1
Tool
p
ecial tools a
B
EDIENUNG/*Ü1*/#. Kapi tel - Bedienung @ 0\mod_11726 47408811_52.doc x@ 398 @ @ 1
Op
e
B
EDIENUNG/Allgemein/ 01.Bedienung - Alle @ 0\ mod_1173087534915_52. docx @ 440 @ @ 1
n
ly people th
eration. The
sure that th
e
erating pers
o
B
EDIENUNG/Krane/ Hand/EHH+ZHH+35/04H @ 2\mod_1289 223968916_52.doc x@ 16643 @ @ 1
o
vement by
e
lling the cha
lling the cha
N
BETRIEBNAHME/*Ü1*/ #. Kapitel - Inbetriebnah me @ 0\mod_1177486166685_5 2.docx @ 5393 @ @ 1
Co
m
9
--INBETRIEBNA HME/Allgemein/Al lgemein/01.Allgemein @ 0\mod_1172504961658_52.d ocx @ 355 @ @ 1
1
Gen
e
h
ould the uni
t
e
ase observ
e
o
r other coun
s
pections as
-
--ALLGEMEIN/Hin weise/Prüfungen/ HINWEIS - Prüfung durc h befähigte Pesonen @ 0\mod_117733 9966681_52.doc x@
Size
misc.
misc.
w
connecti
o
c
.to regulatio
T
ightening torque
ss of strength 10.9
Nm
100
250
450
650
800
1250
1650
2800
T
ION!
L
l
s
re not requi
r
e
ration
at are famili
a
y must be a
u
e
operating i
o
nnel.
e
ndless han
d
in fall 1 = m
o
in fall 2 = m
o
m
missio
n
e
ral
t
be used in
e
the validat
e
tries:
above. Ple
a
@
5319 @ @ 1
o
n
ns of high-t
e
Tightening torqu
class of strength
8
Nm
70
170
300
450
600
900
1200
2100
L
oosened prete
n
r
ed.
a
r with the
o
u
thorized b
y
nstructions
a
d
chain
o
vement dir
e
o
vement dir
e
n
ing
Germany:
e
d, national
a
a
se observe
t
Tool
e
nsion bolt
1 scre
w
2 nut
3 locki
n
4 was
h
e
8
.8
n
sioned bolt ass
e
o
peration of
t
y
the employ
e
a
re availabl
e
e
ction 1
e
ction 2
a
ccident pre
t
he national
r
A
d
a
w
n
g nut
h
e
r
e
mblies shall no
t
t
he lifting d
e
e
r for the o
p
e
near the e
q
Illust
r
vention reg
u
rules and re
g
Use
a
pter assem
b
Illustration
t
be used again.
vices and c
r
p
eration of th
q
uipment an
r
ation 9
u
lations.
g
ulations an
d
b
ly
8
r
anes may b
e
e equipmen
t
d
that they
a
d
the instruc
t
5.52.705
e entrusted
t
. The empl
o
a
re accessi
b
t
ions in this
m
.00.01.02
with their
o
yer must
b
le for the
m
anual!

5.52.705.00.01.02 11
NOTICE!
Hoists up to 1000 kg capacity and without motor-driven trolleys of hoisting unit must be tested by a “qualified
person” before putting into operation for the first time.
Hoists of 1000 kg capacity and up or with more than one motor-driven hoist movement; i.e. lifting and trolley
movement, must be tested by a “licensed qualified person” before putting in operation.
An exception is “hoists ready for operation” acc. validated national regulations with EU-declaration of
conformity.
Definition “qualified person” (former expert)
A “qualified person” has learned, due to occupational training and experience and the job that the person has
done, the skills needed to tests the material for one’s work.
Definition “licensed qualified person” (former approved expert)
A “licensed qualified person” has, due through special occupational training, knowledge about testing of the
material for one’s work and knows the national accident prevention regulations and other prescriptions and
technical regulations. This person must test the material for one’s work regularly with regard to design and
kind of use. The license will be given to qualified person be the approved supervision authorities (ZÜS).
Pos: 12.2.2.1 /1_HADEF/ 9--INBETRIEBNA HME/Allgemein/Getri ebe/05.Krane - Verzahnu ng Antrieb @ 2\mod_12892280 80444_52.docx @ 16658 @ @ 1
8.2 Teeth of the drive
The teeth of the drive must be lubricated before putting the equipment into operation.
Pos: 13.1 /1_HADEF/10- SICHERHEITSPRÜFUNG/* Ü1*/#. Kapitel - Si cherheitsprüfung @ 0\mod_117 2647514342_52.doc x @ 401 @ @1
9 Safety check
Pos: 13.2 /1_HADEF/10- SICHERHEITSPRÜFUNG/A llgemein/01.Sic herheitsprüfung Al le@ 0\ mod_1178197796463_52. docx @ 5700 @ @ 1
Before putting into service initially or when putting back into service, it must be checked whether:
All fastening screws (if existent), socket pins, flap socket and safety devices are tightened and secured.
Pos: 14.1 /1_HADEF/11- FUNKTIONSPRÜFUNG/*Ü 1*/#. Kapitel - Funktiospr üfung @ 0\mod_11764468 80639_52.docx @ 4028 @ @ 1
10 Functional test
Pos: 14.2.1 /1_HADEF/ 11-FUNKTIONSPRÜFUNG/Fun ktionsprüfung/Kr ane - Alle @ 2\mod_12875 62125698_52.docx @ 16463 @ @ 1
10.1 Checks before initial start-up
Design
Check all screws and safety connections
The open-lying teeth of the crane trolley must be lubricated.
10.2 Functional test
Function - crane trolley
Check properly running of the crane.
Check the beam for obstacle-free running.
Carefully move the crane to the end positions and check the positions of the end stops.
Pos: 15.1 /1_HADEF/12- INSTANDSETZUNG/*Ü1* /#. Kapitel - Instandha ltung @ 0\mod_117264760313 9_52.docx @ 405 @ @ 1
11 Maintenance
Pos: 15.2.1 /1_HADEF/ 12-INSTANDSETZUNG/A llgemein/01.Allge mein @ 0\mod_1173251926256_ 52.docx @ 469 @ @ 1
11.1 General
All monitoring, servicing and maintenance operations are to ensure correct functioning of the equipment;
they must be effected with utmost care.
Only “qualified persons” may do this work.
Servicing and maintenance work must only be done when the hoist is not loaded.
Records must be kept of all test results and measures taken.
Pos: 15.2.2 /1_HADEF/ 12-INSTANDSETZUNG/A llgemein/02.Über wachung @ 0\mod_11732545034 20_52.docx @ 472 @ @ 1
11.2 Monitoring
The monitoring and servicing intervals stated are valid for operation under normal conditions and single-shift
operation. In case of severe operating conditions (e.g. frequent operation with full load) or special
environmental conditions (e.g., heat, dust, etc.), the intervals must be shortened correspondingly
Pos: 16.1 /1_HADEF/13- PRÜFUNG/*Ü1*/#. Kapi tel - Prüfung @ 0\mod_117326 4087196_52.doc x@ 507 @ @ 1

12 5.52.705.00.01.02
12 Inspection
Pos: 16.2 /1_HADEF/13- PRÜFUNG/Wieder kehrende Prüfung/01.W iederkehrende Prüfung @ 0\ mod_1175675257580_52. docx @ 3164 @ @ 1
12.1 Periodic checks
Independently from the regulations of the individual countries, lifting devices must be checked at least yearly
by a qualified person or licensed qualified person regarding its functional safety.
Pos: 16.3 /1_HADEF/13- PRÜFUNG/Krane/Krane/ Inspektionsin tervalle @ 2\mod_1287564 895035_52.doc x@ 16488 @ @ 1
12.2 Inspection intervals
at putting into
operation
daily
checks Inspection every
3 months
Inspection
every
12 months
Check screw connections. X X
check socket pins and plugs X
Check the wheels for wear X
Check the function of the brake (electric and pneumatic
cranes) X X
lubricate the teeth of the wheels X
Gear see chapter "maintenance"
inspection of the equipment by an expert
(periodic inspection) X
Pos: 17.1 /1_HADEF/14- WARTUNG/*Ü1*/#. Kapi tel - Wartung @ 0\mod_11726476 93186_52.docx @ 409 @ @ 1
13 Service
Pos: 17.2 /1_HADEF/14- WARTUNG/Krane/EHH/0 5.EHH - Schmierung @ 2\mod_12 89230698118_52.doc x @ 16694 @ @ 1
13.1 Crane Trolley
Lubricate the teeth of the trolley wheels with fat every 3 months or more often if required.
Pos: 17.3 /1_HADEF/14-W ARTUNG/Schmierstoffe/ Schmierstoff- Auswahl_H @ 1\mod_127167018 3002_52.docx @ 13442 @ @ 1
13.2 Lubricant - Selection
FUCHS SHELL ESSO MOBIL TOTAL CASTROL KLÜBER
Renolit FEP 2 Alvania EP 2 Unirex EP 2 Mobilux EP 2 MULTIS EP2 -- --
Stabylan 5006 -- -- -- -- Optimol Viscoleb 1500 Klüberoil 4UH 1-1500
-- -- -- -- -- -- Wolfracoat 99113
13.3 Lubricant for food industry – Selection (as option*)
SHELL MOBIL CASTROL
Gearing FM Grease HD2 Mobilegrease FM 222 --
Load chain -- Lubricant FM 100 Optimol Viscoleb 1500
Load hook
Pulleys
Gear rim
Drive pinion
FM Grease HD2 Mobilegrease FM 222
--
* must be mentioned by order
Pos: 18.1 /1_HADEF/15-STÖRUNG/*Ü1*/#. Kapitel - Störung @ 0\mod_117264 8295608_52.doc x@ 413 @ @ 1
14 Trouble
Pos: 18.2.1 /1_HADEF/15-STÖRUNG/Allgemein/01. Störung @ 0\mod_1173250229044_5 2.docx @ 460 @ @ 1
Please pay attention to the following in case of problems:
Troubles with the equipment must only be repaired by qualified personnel.
Secure the unit against unintended operation start.
Put up a warning note indicating that the unit is not to be used.
Secure the working area of moving parts of the unit.
Please read the chapter "Safety instructions".
Use Recommendation Interval
teeth of the trolley
wheels
driving pinion
FUCHS
RENOLIT FEP2 1 kg 3 months

5.52.705.00.01.02 13
Notes on the repair of faults are found in the following table.
For the repair of failures please contact our service department.
Pos:18.2.2 /1_HADEF/---ALLGEMEIN/Hinweise/VORSICHT- Störung beseitigen bei Verschleißteilen @ 0\mod_11 77594576085_52.doc x @ 5572 @ @ 1
CAUTION!
Trouble caused by wear or damage to parts such as wire ropes, chains, chain wheels, axes, bearings,
brake parts, etc., must be remedied by replacing the parts with original spare parts.
Pos: 19.1 /1_HADEF/16- ABHILFE/*Ü1*/#. Kapi tel - Abhilfe @ 0\mod_117 6707716661_52.doc x@ 4300 @ @ 1
15 Remedy
Pos: 19.2.1 /1_HADEF/ 16-ABHILFE/Krane/02. Tabelle - Krane - E+H+P @ 2\ mod_1289230970349_52.doc x @ 16702 @ @ 1
Problem Cause Remedy
Trolley is hardly to travel Obstacle on the beam
Deformation in the construction
Remove the obstacle
Examine the crane, have it repaired by an
authorised workshop if necessary
Pos: 20.1 /1_HADEF/17- AUßERBETRIEBNAHME/* Ü1*/#. Kapitel - Außerbe triebnahme @ 0\mod_11726483 36045_52.docx @ 417 @ @ 1
16 Decommissioning
Pos:20.2 /1_HADEF/---ALLGEMEIN/Hinweise/WARNUNG - Außerbetriebnahe: Schäden vermeiden.. @ 0\mod_11 77597023398_52.doc x @ 5591 @ @ 1
WARNING!
It is essential that the following points are observed in order to prevent damage to the equipment or critical
injury when the device is being decommissioned:
Pos: 20.3 /1_HADEF/17- AUßERBETRIEBNAHME/A llgemein/Alle Außerbe triebnahme @ 0\mod_1173 431980767_52.docx @ 671 @ @ 1
It is mandatory that all steps for decommissioning the machine are carried out in the indicated sequence:
First secure the working area for decommissioning, leaving plenty of space.
Read the chapter "Safety instructions".
Disassembly is carried out in reverse order to the assembly.
Please make sure that all operating material is disposed of in accordance with environmental regulations.
16.1 Temporary decommissioning
Measures are as above.
Also read the chapter “Transport and storage”.
16.2 Final decommissioning/disposal
Measures are as above.
After disassembly, ensure that the disposal of the equipment and any materials it contains is carried out
in accordance with environmental regulations.
Pos: 21.1 /1_HADEF/18- BEISTELLUNG/*Ü1*/ #. Kapitel - Beistellun g von Unterlagen @ 0\mod_11737 13105184_52.doc x@ 764 @ @ 1
17 Additional documents
Pos: 21.2 /1_HADEF/18- BEISTELLUNG/Hand/Kr ane - H @ 2\mod_1289911722318_5 2.docx @ 16817 @ @ 1
17.1 Operating instructions for cranes
acc. to the accident prevention regulations for "cranes", are attached to the consignment or to the
documents.
=== Ende der Liste für TextmarkeI nhalt ===