HADEF Gentry Crane 800 Assembly instructions

5.52.800.00.01.00 Rev.00
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HADEF Gentry Crane
Type 800
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Installation,- Operating and
Maintenance Instructions

Information
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NOTICE!
The installation or mounting instructions for incomplete machines you’ll find in chapter “Installation”
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o
©by Heinrich de Fries GmbH
Heinrich de Fries GmbH, Gauss Str. 20, D-40235 Düsseldorf
Heinrich De Fries GmbH will be named HADEF in the following text.
Original operating- and maintenance instructions in German language.
Translation in other languages is made of the German original.
A copy may be requested in writing or is available for download on www.hadef.com
Subject to changes.
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Table of Contents
1Information..........................................................................................4
2Safety...................................................................................................5
2.1Warning notice and symbols............................................................................................5
2.2Duty of care of the owner..................................................................................................5
2.3Requirements for the operating personnel.....................................................................6
2.4Appropriate use.................................................................................................................6
2.5Basic safety measures......................................................................................................7
3Transport and Storage.......................................................................8
3.1Transport............................................................................................................................8
3.2Safety device for transport...............................................................................................8
3.3Storage ...............................................................................................................................8
4Description..........................................................................................9
4.1Areas of application ..........................................................................................................9
4.2Design.................................................................................................................................9
4.3Functions............................................................................................................................9
4.4Important components......................................................................................................9
5Technical data...................................................................................10
6Installation.........................................................................................13
6.1General .............................................................................................................................13
6.1Dangers during assembly...............................................................................................13
6.2Montage – Zusammenbau...............................................................................................13
6.3Table of screws................................................................................................................13
6.4Disassembly.....................................................................................................................14
6.5Tools.................................................................................................................................14
7Operation...........................................................................................15
8Commissioning.................................................................................16
8.1General .............................................................................................................................16
9Safety check......................................................................................17
10Functional test..................................................................................18
10.1Checks before initial start-up.........................................................................................18
10.2Functional test.................................................................................................................18

Information
5.52.800.00.01.00 3
11Maintenance...................................................................................... 19
11.1General.............................................................................................................................19
11.2Monitoring........................................................................................................................19
12Inspection ......................................................................................... 20
12.1Periodic checks...............................................................................................................20
12.2Inspection intervals.........................................................................................................20
13Service............................................................................................... 21
14Trouble .............................................................................................. 22
15Remedy ............................................................................................. 23
16Decommissioning ............................................................................ 24
16.1Temporary decommissioning ........................................................................................ 24
16.2Final decommissioning/disposal...................................................................................24
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Information
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1 Information
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The products meet European Union requirements, in particular the EU Machine Directive (2006/42/EG).
The entire company works acc. to a certified quality assurance system as per ISO 9001.
The production of components at our work is subject to strict, intermediate checks.
After assembly, each product is subject to a final test with overload.
For the operation of hoists, the accident prevention regulations BGV D8, BGV D6 and BGR 500 apply in
Germany, amongst others.
The stated performance of the devices and meeting any warranty claims require adherence to all instructions
in this manual.
Before delivery, all products are packed properly. Check the goods after receipt for any damage caused
during transport. Report any damage immediately to the forwarding agent.
This manual allows a safe and efficiently use of equipment. Images of this manual are for a principle
understanding and can be different from the real design.
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NOTICE!
We refer to the prescribed equipment tests before initial start-up, before putting back into operation and the
regular periodic inspections.
In other countries any additional national regulations must be observed.
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Safety
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2 Safety
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2.1 Warning notice and symbols
Warnings and notice are shown as follows in these instructions:
DANGER! This means that there is a high risk that leads, if it is not avoided, to death or severe injury.
WARNING! This means that there is a risk that could lead, if it is not avoided, to death or severe injury.
CAUTION! This means that there is little
risk that could lead, if it is not avoided, to slight injury or damage to the device or its
surrounding.
NOTICE! Gives advice for use and other useful information.
Danger from electricity.
Danger from explosive area.
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2.2 Duty of care of the owner
The unit was designed and built following a risk analysis and careful selection of the harmonized standards
that are to be complied with, as well as other technical specifications. It therefore represents state-of-the-art
technology and provides the highest degree of safety.
Our delivery includes the hoist supplied beginning at its suspension and ending at the load hook and if
supplied with control, the control line/hose that leads to the hoist. Further operating material, tools, load
attaching devices as well as main energy supply lines must be assembled according to the valid rules and
regulations. For explosion-proof equipment, all these parts must be approved for use in area prone to
explosion, or they must be suitable for use in area prone to explosion. The owner is responsible for this.
However, in everyday operation this degree of safety can only be achieved if all measures required are
taken. It falls within the duty of care of the owner/user of the devices to plan these measures and to check
that they are being complied with.
Complete the operating and installation instructions by any instructions (regarding supervision or
notifications)that are important for the special kind of use of the equipment, i.e. regarding organization of
work, work flow and human resources.
In particular, the owner/user must ensure that:
The unit is only used appropriately.
The device is only operated in a fault-free, fully functional condition, and the safety components, in
particular, are checked regularly to ensure that it is functioning properly.
The required personal protective equipment for the operators, service and repair personnel is available
and is used.
The operating instructions are always available at the location where the equipment is used and that they
are legible and complete.
The unit is only operated, serviced and repaired by qualified and authorized personnel.
This personnel is regularly trained in all applicable matters regarding safety at work and environmental
protection, and that they are familiar with the operating manual and, in particular, the safety instructions it
contains.
Any safety and warning signs on the devices are not removed and remain legible.
Devices for use in area prone to explosion must (from customer's side) be earthed with a shunting
resistor of < 106Ωagainst earth.
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WARNING!
It is not allowed to make constructive changes of the equipment!
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Safety
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2.3 Requirements for the operating personnel
The units may only be operated by qualified persons that are appropriately trained and that are familiar with
it. They must have their employer’s authorisation for operation of the units.
Before starting work, the operating personnel must have read the operating and installation instructions,
especially the chapter "Safety Instructions".
This is especially important for operating personnel that rarely uses the equipment, i.e. for installation or
maintenance work.
DANGER!
In order to avoid severe injury, please pay attention to the following when using the equipment:
Use protective clothes/equipment.
Do not wear long hair hanging down open.
Do not wear rings or other jewellery.
Do not wear cloths that are too big/wide.
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2.4 Appropriate use
The permitted safe working load of the devices must not be exceeded! An exception can be made during the
load test, carried out by a licensed qualified person in accordance with the accident prevention regulations
UVV BGV D6 before initial operation.
The permitted environmental temperature during equipment operation is –20°C up to +40°C!
Defective devices and load suspension devices must not be used until they have been repaired! Only
original spare parts must be used. Non-compliance will result in any warranty claims becoming void.
Liability and warranty will become void if unauthorized modifications of the units are made by the user!
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Moving of loads on plain and stable ground. In combination with hoists also vertical lifting and lowering of
unguided loads.
In case of wind velocity of more than 40 km/h the crane must be fixed to the ground or dismantled.
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NOTICE!
If the units are not used appropriately, it is not possible to ensure safe operation.
The owner and operator have sole liability for all personal injury and damage to property arising from
inappropriate use.
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DANGER!
It is not allowed:
pulling loose of stuck loads, dragging of loads and inclined pulling is not allowed.
in explosive atmosphere, except the unit is especially modified for it and marked by an indication label
to transport people
persons must not stand under a suspended load
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Safety
5.52.800.00.01.00 7
2.5 Basic safety measures
Observe installation-, operation and maintenance instruction.
Take notice of caution notes at units and in the manual
Observe safety distances.
Take care for a free view on the load.
Only use the hoists appropriately.
The equipment is to be used exclusively for movement of goods. Under no circumstances my persons be
moved.
Never load the devices beyond their working load limit.
Pay attention to the accident prevention regulations (UVV).
Should the hoist be used outside of Germany, please pay attention to the national regulations that apply.
Supporting structures and load-attached devices used in conjunction with this equipment must provide an
adequate safety factor to handle the rated load plus the weight of the equipment. In case of doubt, consult
a structural engineer.
If the equipment has not been used for a period of time, carry out visual checks of all main components
such as chains, load hooks etc. and replace any damaged parts with new, original spare parts before
putting the equipment back into operation!
Do not use a hoist that is defective, pay attention to any abnormal noise it makes during operation.
Stop working immediately in case of disturbances and remedy failures.
Any damage and faults must be reported to a responsible supervisor immediately.
If the unit is put into motion, any persons in the immediate vicinity must be informed by calling to them!
Please pay attention to the regulations for load carrying devices UVV BGR500 for both positive and non-
positive methods of attaching loads.
The lifting tackle or the load must be securely attached to the hook and be seated at the bottom of the
hook.
The safety catch of hooks must be closed.
When charged, the housing may not be in contact somewhere.
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Observe separate installation-, operation and maintenance instruction of hoists.
Please consider oscillation of the load and stopping distance.
Make sure that the device stands stable.
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Transport and Storage
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3 Transport and Storage
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CAUTION!
Transport may only be done by qualified personnel. No liability for any damage resulting from improper
transport or improper storage.
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3.1 Transport
The devices are checked and if so adequately packed before delivery.
Do not throw or drop the equipment.
Use adequate means of transport.
Transport and means of transport must be suitable for the local conditions.
3.2 Safety device for transport
NOTICE!
Should a safety device for transport exist, please remove it before commissioning.
3.3 Storage
Store the equipment at a clean and dry place.
Protect the equipment against dirt, humidity and damage by an appropriate cover.
Protect hooks, wire ropes, chains and brakes against corrosion.
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Description
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4 Description
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4.1 Areas of application
The devices must be as far as possible installed in a covered room.
If they are used in the open, protect the units against the effects of weather such as rain, hail, snow, direct
sunshine, dust, etc. - we recommend to use a cover in parking position. If the device is set up in a
continuously humid environment with strong temperature fluctuations, the correct functionings are
endangered by the forming of condensation.
Ambient temperature: - 20°C up to + 40°C. Humidity: 100 % or less but not under water
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DANGER!
It is not permitted to use the unit in an area at risk from explosion!
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4.2 Design
Movable gantry crane with single beam
Illustration 1
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4.3 Functions
The standard gantry crane is equipped with two static wheels and two rotatable wheels.
For better transport, the gantry crane is supplied demounted.
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4.4 Important components
4.4.1 Beam
Single beam made of profiled steel.
4.4.2 Beam support
Welded steel.
4.4.3 Wheels
Wheels of polyamide for cranes up to 3,2 t capacity.
Wheels with polyurethane lining from 5 t capacity up.
4.4.4 Wheel brake (as option)
To lock the wheels.
4.4.5 Power supply (as option)
For gantry cranes with electric chain hoist, including lockable main switch.
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Technical data
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5 Technical data
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optionally
Illustration 2
Capacity dimensions in mm weight
kg span S up to track height H1 H L L1 E d I kg
500
2500
3000
318026402040150015091257
3000318031402540150015091266
3500318036403040150015091276
4000318041403540150015091285
4500318046404040150015091295
5000318051404540150015091304
2500
3500
368026402040150015091269
3000368031402540150015091278
3500368036403040150015091288
4000368041403540150015091297
4500368046404040150015091307
5000368051404540150015091316
2500
4000
418026402040200015091307
3000418031402540200015091316
3500418036403040200015091325
4000418041403540200015091335
4500418046404040200015091344
5000418051404540200015091354
2500
4500
468026601860200015091416
3000468031602360200015091426
3500468036602860200015091435
4000468041603360200015091444
4500468046603860200015091454
5000468051604360200015091463
2500
5000
518026601860240015091462
3000518031602360240015091472
3500518036602860240015091481
4000518041603360240015091490
4500518046603860240015091500
5000518051604360240015091509
1000
2500
3000
3200264020401500200100285
30003200314025401500200100296
35003200364030401500200100307
40003200414035401500200100319
45003220464040401500200110348
50003220514045401500200110361
2500
3500
3700264020401500200100297
30003700314025401500200100308
35003700364030401500200100320
40003700414035401500200100331
45003720464040401500200110360
50003720514045401500200110373
2500
4000
4200264018402000200100426
30004200314023402000200100437
35004200364028402000200100448
40004200414033402000200100459
45004220464038402000200110488
50004220514043402000200110501
2500
4500
4700266018602000200100444
30004700316023602000200100455
35004700366028602000200100466
40004700416033602000200100477
45004720466038602000200110506
50004720516043602000200110519
2500
5000
5200266018602400200100490
30005200316023602400200100501
35005200366028602400200100512
40005200416033602400200100523
45005220466038602400200110552
50005220516043602400200110565

Technical data
5.52.800.00.01.00 11
Pos: 9.2.2 /1_HADEF/5- -TECHNISCHE DATEN/Kr ane/800/800 Tabelle 2 @ 3\ mod_1373893446079_52. docx @ 27101 @ @ 1
Capacity dimensions in mm weight
kg span S up to track height H1 H L L1 E d I kg
1600
2500
3000
3200264018401500200100372
30003200314023401500200100383
35003200364028401500200100395
40003200414033401500200100406
45003220464038401500200110435
50003220514043401500200110448
2500
3500
3700264018401500200100390
30003700314023401500200100402
35003700364028401500200100413
40003700414033401500200100424
45003740464038401500200120474
50003740514043401500200120489
2500
4000
4200266018602000200100444
30004200316023602000200100455
35004200366028602000200100466
40004200416033602000200100477
45004240466038602000200120527
50004240516043602000200120542
2500
4500
4700266016602000200100493
30004700316021602000200100505
35004700366026602000200100516
40004700416031602000200100527
45004740466036602000200120577
50004740516041602000200120592
2500
5000
5200266016602400200100544
30005200316021602400200100555
35005200366026602400200100566
40005200416031602400200100578
45005240466036602400200120628
50005240516041602400200120643
2000
2500
3000
3220266018601500200110382
30003220316023601500200110395
35003220366028601500200110409
40003240416033601500200120440
45003270466038601500200135481
50003270516043601500200135499
2500
3500
3720266018601500200110400
30003720316023601500200110414
35003720366028601500200110427
40003740416033601500200120458
45003770466038601500200135499
50003770516043601500200135517
2500
4000
4220266018602000200110454
30004220316021602000200110500
35004220366026602000200110513
40004240416031602000200120545
45004270466036602000200135586
50004270516041602000200135604
2500
4500
4720268016802000200110504
30004720318021802000200110517
35004720368026802000200110530
40004740418031802000200120562
45004770468036802000200135602
50004770518041802000200135620
2500
5000
5220268012802400200110711
30005220318017802400200110724
35005220368022802400200110737
40005240418027802400200120769
45005270468032802400200135810
50005270518037802400200135828
2500
5500
5700272013202400250100725
30005700322018202400250100736
35005700372023202400250100747
40005700422028202400250100758
45005720472033202400250110787
50005740522038202400250120824

Technical data
12 5.52.800.00.01.00
Pos: 9.2.3 /1_HADEF/5- -TECHNISCHE DATEN/Kr ane/800/800 Tabelle 3 @ 3\ mod_1373893453001_52. docx @ 27107 @ @ 1
Capacity dimensions in mm weight
kg span S up to track height H1 H L L1 E d I kg
3200
2500 3000 3300 2660
1660 1500 250 150 535
3000 3300 3160 2160 1500 250 150 555
3500 3300 3660 2660 1500 250 150 576
4000 3300 4160 3160 1500 250 150 597
4500 3300 4660 3660 1500 250 150 618
5000 3300 5160 4160 1500 250 150 639
2500 3500 3800 2660 1660 1500 250 150 551
3000 3800 3160 2160 1500 250 150 572
3500 3800 3660 2660 1500 250 150 593
4000 3800 4160 3160 1500 250 150 614
4500 3800 4660 3660 1500 250 150 635
5000 3800 5160 4160 1500 250 150 656
2500 4000 4300 2660 1660 2000 250 150 711
3000 4300 3180 2180 2000 250 150 732
3500 4300 3680 2680 2000 250 150 754
4000 4300 4180 3180 2000 250 150 775
4500 4300 4680 3680 2000 250 150 796
5000 4300 5180 4180 2000 250 150 817
2500 4500 4800 2680 1280 2000 250 150 766
3000 4800 3180 1780 2000 250 150 787
3500 4800 3680 2280 2000 250 150 808
4000 4800 4180 2780 2000 250 150 829
4500 4800 4680 3280 2000 250 150 850
5000 4800 5180 3780 2000 250 150 871
2500 5000 5300 2720 1320 2400 250 150 833
3000 5300 3220 1820 2400 250 150 854
3500 5300 3720 2320 2400 250 150 875
4000 5300 4220 2820 2400 250 150 896
4500 5300 4720 3320 2400 250 150 917
5000 5300 5220 3820 2400 250 150 938
2500 5500 5700 2720 1320 2400 250 100 806
3000 5700 3220 1820 2400 250 100 817
3500 5720 3720 2320 2400 250 110 843
4000 5740 4220 2820 2400 250 120 875
4500 5770 4720 3320 2400 250 135 915
5000 5770 5220 3820 2400 250 135 934
5000
2500 3000 3360 2680
1280 1500 300 170 880
3000 3360 3180 1780 1500 300 170 909
3500 3360 3680 2280 1500 300 170 937
4000 3360 4180 2780 1500 300 170 966
4500 3360 4680 3280 1500 300 170 995
5000 3360 5180 3780 1500 300 170 1023
2500 3500 3860 2680 1280 1500 300 170 907
3000 3860 3180 1780 1500 300 170 936
3500 3860 3680 2280 1500 300 170 964
4000 3860 4180 2780 1500 300 170 993
4500 3860 4680 3280 1500 300 170 1021
5000 3860 5180 3780 1500 300 170 1050
2500 4000 4360 2720 1320 2000 300 170 697
3000 4360 3220 1820 2000 300 170 725
3500 4360 3720 2320 2000 300 170 754
4000 4360 4220 2820 2000 300 170 782
4500 4360 4720 3320 2000 300 170 811
5000 4360 5220 3820 2000 300 170 840
2500 4500 4860 2720 1320 2000 300 170 1012
3000 4860 3220 1820 2000 300 170 1040
3500 4860 3720 2320 2000 300 170 1069
4000 4860 4220 2820 2000 300 170 1097
4500 4860 4720 3320 2000 300 170 1126
5000 4860 5220 3820 2000 300 170 1154
2500 5000 5360 2720 1320 2400 300 170 1079
3000 5360 3220 1820 2400 300 170 1108
3500 5360 3720 2320 2400 300 170 1136
4000 5360 4220 2820 2400 300 170 1165
4500 5360 4720 3320 2400 300 170 1193
5000 5360 5220 3820 2400 300 170 1222
Pos: 10.1 /1_HADEF/6- -MONTAGE/*Ü1*/#. Kapi tel - Montage @ 0\mod_1172127 582099_52.doc x@ 255 @ @ 1

Installation
5.52.800.00.01.00 13
6 Installation
Pos: 10.2.1 /1_HADEF/6- -MONTAGE/Allgemein/01. APK+800 @ 2\mod_12863469 68854_52.docx @ 15820 @ @ 1
Assembly depends on the local environment. The crane must be secured against movement and collapsing.
Do not use the crane structure to step on it.
Pos: 10.3.1 /1_HADEF/ 6--MONTAGE/Krane/800/ 01 Grundsätzlic hes @ 3\mod_1373550078517_5 2.docx @ 26990 @ @ 1
6.1 General
The beam must be adjusted horizontally and beam supports of the side constructions must be adjusted
vertically.
Pos: 10.3.2 /1_HADEF/ 6--MONTAGE/Krane/800/ 02 Gefahren bei Montage @ 3\ mod_1373550108641_52. docx @ 26996 @ @ 1
6.1 Dangers during assembly
CAUTION!
The wheels of the side columns must be secured against rolling away.
The side parts must be secured against turning over.
If the wind intensity is 40 km/h or more, the crane must be moved indoors, or fixed stable to the ground.
Pos: 10.3.3 /1_HADEF/ 6--MONTAGE/Krane/800/ 03 Montage - Zusammenbau @ 3\ mod_1373551796542_52. docx @ 27002 @ @ 1
6.2 Montage – Zusammenbau
Seitenteile (1) und Träger (2) mittels
Schraubensatz (4) verschrauben.
Alle Schrauben mit Drehmomentenschlüssel
gemäß Tabelle anziehen.
Alle Schraubenverbindungen nochmals
kontrollieren.
Hebezeuge nach deren Anleitung montieren.
Bild 3
Pos: 10.3.4 /1_HADEF/ 6--MONTAGE/Schrauben tabellen/Anzugs momente M6-M33 @ 2\mod_128808 8437030_52.doc x@ 16583 @ @ 1
6.3 Table of screws
Tighten the screws with tightening moment mentioned in the table
Thread Tightening
moment (Nm) in
property class
8.8 10.9
M 6 10,4 15,3
M 8 25,3 37,2
M 10 51 75
M 12 87 128
M 14 139 205
M 16 214 314
M 18 280 390
M 20 431 615
M 22 530 750
M 24 742 1159
M 27 1000 1400
M 30 1350 1900
M 33 2000 2800
coefficient of friction 0,12 - 0,14 μges
Pos: 10.3.5 /1_HADEF/ 6--MONTAGE/Krane/800/ 05 Demontage @ 3\mod_13735 53861525_52.doc x@ 270 12 @ @1

Installation
14 5.52.800.00.01.00
6.4 Disassembly
The trolley and possible hoists suspended must be taken down before disassembly of the crane.
Disassembly is carried out in reverse order to the assembly.
Pos: 10.4 /1_HADEF/6-- MONTAGE/Werkzeuge/APK+800 @ 2\mod_1 286365097194_52.d ocx @ 15844 @ @1
6.5 Tools
Special tools are not required.
Pos: 11.1 /1_HADEF/7--BEDIENUNG/*Ü1*/#. Kapitel - Bedienung @ 0\mod_1 172647408811_52.d ocx @ 398 @ @1
Size Tool
misc.

Operation
5.52.800.00.01.00 15
7 Operation
Pos: 11.2 /1_HADEF/7--BEDIENUNG/Allgemei n/01.Bedienung - Alle @ 0\mod_117 3087534915_52.doc x @ 440 @ @1
Only people that are familiar with the operation of the lifting devices and cranes may be entrusted with their
operation. They must be authorized by the employer for the operation of the equipment. The employer must
ensure that the operating instructions are available near the equipment and that they are accessible for the
operating personnel.
Pos: 12.1 /1_HADEF/9-- INBETRIEBNAHME/*Ü1*/ #. Kapitel - Inbetriebnahm e @ 0\mod_1177486166685_52. docx @ 5393 @ @ 1

Commissioning
16 5.52.800.00.01.00
8 Commissioning
Pos: 12.2.1.1 /1_HADEF/ 9--INBETRIEBNA HME/Allgemein/Allge mein/01.Allgemein @ 0\ mod_1172504961658_52. docx @ 355 @ @ 1
8.1 General
Should the unit be used in Germany, please observe the accident prevention regulations, in particular BGV
D8, BGV D 6 and BGR 500 (VBG 9a).
For other countries: Inspections as above. Please observe the national rules and regulations and the
instructions in this manual!
Pos:12.2.1.2/1_HADEF/---ALLGEMEIN/Hinweise/Prüfungen/HINWEIS- Prüfung durch befähigte Pesonen @ 0\ mod_1177339966681_52 .docx @ 5319 @ @ 1
NOTICE!
Hoists up to 1000 kg capacity and without motor-driven trolleys of hoisting unit must be tested by a “qualified
person” before putting into operation for the first time.
Hoists of 1000 kg capacity and up or with more than one motor-driven hoist movement; i.e. lifting and trolley
movement, must be tested by a “licensed qualified person” before putting in operation.
An exception is “hoists ready for operation” acc. To BGV D6 II§25(4) with EU-declaration of conformity.
Definition “qualified person” (former expert)
A “qualified person” has learned, due to occupational training and experience and the job that the person has
done, the skills needed to tests the material for one’s work.
Definition “licensed qualified person” (former approved expert)
A “licensed qualified person” has, due through special occupational training, knowledge about testing of the
material for one’s work and knows the national accident prevention regulations and other prescriptions and
technical regulations. This person must test the material for one’s work regularly with regard to design and
kind of use. The license will be given to qualified person be the approved supervision authorities (ZÜS).
Pos:12.2.2 /1_HADEF/---ALLGEMEIN/Hinweise/Prüfungen/HINWEIS - Vor geschriebene Prüfungen @ 0\mod_1 174472067892_52.d ocx @ 821 @ @ 1
NOTICE!
We refer to the prescribed equipment tests before initial start-up, before putting back into operation and the
regular periodic inspections.
In other countries any additional national regulations must be observed.
Pos: 13.1 /1_HADEF/10- SICHERHEITSPRÜFUNG/* Ü1*/#. Kapitel - Si cherheitsprüfung @ 0\mod_117 2647514342_52.doc x @ 401 @ @1

Safety check
5.52.800.00.01.00 17
9 Safety check
Pos: 13.2 /1_HADEF/10- SICHERHEITSPRÜFUNG/A llgemein/01.Sic herheitsprüfung Al le@ 0\ mod_1178197796463_52. docx @ 5700 @ @ 1
Before putting into service initially or when putting back into service, it must be checked whether:
All fastening screws (if existent), socket pins, flap socket and safety devices are tightened and secured.
Pos: 14.1 /1_HADEF/11- FUNKTIONSPRÜFUNG/*Ü 1*/#. Kapitel - Funktiospr üfung @ 0\mod_11764468 80639_52.docx @ 4028 @ @ 1

Functional test
18 5.52.800.00.01.00
10 Functional test
Pos: 14.2.1 /1_HADEF/ 11-FUNKTIONSPRÜFUNG/Fun ktionsprüfung/8 00 @ 3\mod_1373888992870_ 52.docx @ 27046 @ @ 1
10.1 Checks before initial start-up
Design
Check all screws and safety connections
Stability
Make sure the ground is plain and nonskid.
10.2 Functional test
Wheel brakes (as option)
Check the function of the wheel brakes.
Pos: 15.1 /1_HADEF/12- INSTANDSETZUNG/*Ü1* /#. Kapitel - Instandha ltung @ 0\mod_117264760313 9_52.docx @ 405 @ @ 1

Maintenance
5.52.800.00.01.00 19
11 Maintenance
Pos: 15.2.1 /1_HADEF/ 12-INSTANDSETZUNG/A llgemein/01.Allge mein @ 0\mod_1173251926256_ 52.docx @ 469 @ @ 1
11.1 General
All monitoring, servicing and maintenance operations are to ensure correct functioning of the equipment;
they must be effected with utmost care.
Only “qualified persons” may do this work.
Servicing and maintenance work must only be done when the hoist is not loaded.
Records must be kept of all test results and measures taken.
Pos: 15.2.2 /1_HADEF/ 12-INSTANDSETZUNG/A llgemein/02.Über wachung @ 0\mod_11732545034 20_52.docx @ 472 @ @ 1
11.2 Monitoring
The monitoring and servicing intervals stated are valid for operation under normal conditions and single-shift
operation. In case of severe operating conditions (e.g. frequent operation with full load) or special
environmental conditions (e.g., heat, dust, etc.), the intervals must be shortened correspondingly
Pos: 16.1 /1_HADEF/13- PRÜFUNG/*Ü1*/#. Kapi tel - Prüfung @ 0\mod_117326 4087196_52.doc x@ 507 @ @ 1

Inspection
20 5.52.800.00.01.00
12 Inspection
Pos: 16.2 /1_HADEF/13- PRÜFUNG/Wieder kehrende Prüfung/01.W iederkehrende Prüfung @ 0\ mod_1175675257580_52. docx @ 3164 @ @ 1
12.1 Periodic checks
Independently from the regulations of the individual countries, lifting devices must be checked at least yearly
by a qualified person or licensed qualified person regarding its functional safety.
In Germany it is necessary to observe the accident prevention regulations BGV D6, BGV D8, BGR 500 as
well as DIN 15020 (Basics for cable drives). In other countries, the above mentioned tests and the national
safety regulations apply.
Pos: 16.3 /1_HADEF/13- PRÜFUNG/Krane/800/Pr üfungsinterval le@ 3\mod_1373889787209_52.d ocx @ 27077 @ @ 1
12.2 Inspection intervals
during putting into
operation
daily
checks Inspection every
12 months
check screw connections X X
check wheels for wear X
check function of the wheel brake X X X
inspection of the equipment by an expert
(periodic inspection) X
Pos: 17.1 /1_HADEF/14- WARTUNG/*Ü1*/#. Kapi tel - Wartung @ 0\mod_11726476 93186_52.docx @ 409 @ @ 1