Hainbuch T213 User manual

Installation manual
Segmented mandrel T213
with machine adapter

Segmented mandrel T213
Table of contents
1 General....................................................................................................................5
1.1 Information about this manual........................................................................5
1.2 Explanation of s mbols..................................................................................5
1.3 Limitations of liabilit .......................................................................................6
1.4 Max. RPM.......................................................................................................7
1.5 Cop right........................................................................................................7
1.6 Scope of deliver ............................................................................................7
1.6.1 Machine adapter..................................................................................7
1.6.2 Clamping device...................................................................................8
1.7 Spare parts.....................................................................................................8
1.8 Warrant terms...............................................................................................8
2 Safet ......................................................................................................................9
2.1 Responsibilit of the customer.......................................................................9
2.2 Personnel requirements...............................................................................10
2.3 Intended use.................................................................................................11
2.4 Personal protective equipment.....................................................................12
2.5 Special dangers............................................................................................13
2.6 Further warnings...........................................................................................16
2.7 Clamping force.............................................................................................17
2.8 Screws..........................................................................................................18
2.9 Functionalit .................................................................................................19
2.10 Environmental protection..............................................................................19
3 Technical data.......................................................................................................20
3.1 General information......................................................................................20
3.2 Operating conditions.....................................................................................21
3.3 Power specifications.....................................................................................21
3.4 Check............................................................................................................21
3.5 T pe designation..........................................................................................21
4 Structure and function...........................................................................................22
4.1 Overview and brief description.....................................................................22
4.2 Optional Accessories....................................................................................23
4.2.1 Machine adapter................................................................................24
4.2.2 Clamping unit.....................................................................................24
4.2.3 Changing tool.....................................................................................24
4.2.4 Work piece end-stop..........................................................................25
4.2.5 Grease................................................................................................25
4.2.6 Grease gun.........................................................................................25
5 Transporting, packaging and storing....................................................................26
5.1 Safet instructions for transporting...............................................................26
5.2 S mbols on the packaging...........................................................................26
5.3 Transport inspection.....................................................................................26
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Segmented mandrel T213
5.4 Unpacking and inner-compan transport.....................................................27
5.5 Packaging.....................................................................................................28
5.6 Storing..........................................................................................................29
6 Assembl ...............................................................................................................30
6.1 Pre-consideration.........................................................................................31
6.2 Preparation...................................................................................................32
6.2.1 Preparation of the centroteX machine adapter for assembl ............32
6.2.2 Preparation of the segmented mandrel for assembl ........................33
6.3 Installation....................................................................................................34
6.3.1 Assembl of the centroteX machine adapter.....................................36
6.3.2 Assembl of the segmented mandrel.................................................38
6.3.3 Assembl of the clamping unit...........................................................41
6.3.4 Assembl of the workpiece end-stop.................................................42
- Variant screwed axiall ....................................................................42
- Variant screwed on centric..............................................................44
- Variant clamped radiall ...................................................................45
6.4 Work piece....................................................................................................46
6.5 Inspections...................................................................................................47
6.6 Control of the stroke position........................................................................48
6.7 Activities after production is concluded........................................................48
7 Disassembl ..........................................................................................................49
7.1 Safet ............................................................................................................49
7.2 Disassembl of the workpiece end-stop.......................................................51
7.2.1 Variant screwed axiall ......................................................................51
7.2.2 Variant screwed on centricall ...........................................................52
7.2.3 Variant clamped radiall .....................................................................53
7.3 Disassembl of the clamping unit.................................................................54
7.4 Disassembl of the segmented mandrel......................................................55
7.5 Disassembl of the centroteX machine adapter from the machine.............56
7.6 Subsequent storage of the clamping device................................................58
7.7 Disposal........................................................................................................58
8 Maintenance..........................................................................................................59
8.1 General.........................................................................................................59
8.2 Cleaning........................................................................................................60
8.2.1 Cleaning of the segmented mandrel..................................................60
8.2.2 Cleaning of the centroteX machine adapter......................................61
8.3 Preservation.................................................................................................62
8.3.1 Clamping device.................................................................................62
8.3.2 Adapter...............................................................................................62
8.4 Use of lubricant.............................................................................................63
8.5 Maintenance schedule.................................................................................63
8.6 Bolt torque....................................................................................................65
9 Trouble shooting...................................................................................................66
9.1 Safet ............................................................................................................66
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Segmented mandrel T213
9.2 Trouble shooting table..................................................................................67
9.3 Start-up after corrected fault.........................................................................68
10 Appendix...............................................................................................................69
10.1 Service Hotline.............................................................................................69
10.2 Representatives............................................................................................69
10.2.1Europe................................................................................................69
10.2.2America..............................................................................................72
10.2.3Asia....................................................................................................72
10.2.4Australia.............................................................................................73
10.2.5Africa..................................................................................................73
Index..............................................................................................................................75
»Translation of original installation manual«
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Segmented mandrel T213 – General
1 General
1.1 Information about this manual
This manual enables safe and efficient handling of the
clamping device.
The manual is a component of the clamping device and
must be kept in the immediate vicinit of the clamping
device where it is accessible for personnel at all times.
Personnel must have carefull read and understood
this manual prior to starting all tasks. The basic prereq-
uisite for safe work is compliance with all the safet in-
structions and handling instructions in this manual.
Illustrations in this manual are provided for a basic un-
derstanding and ma deviate from the actual model of
the clamping device.
It is assumed that the reader is familiar with standard
procedures, such as cleaning the mounting surfaces.
1.2 Ex lanation of symbols
Safety instructions Safet instructions are indicated b s mbols in this
operating manual. The safet instructions are intro-
duced b signal words that express the scope of the
hazard.
The safet instructions must be strictl adhered to.
You must act prudentl to prevent accidents, personal
injur , and material damage.
DANGER
… indicates an imminent dangerous situation
than can result in death or serious injur if it is
not avoided.
WARNING
… indicates a possible dangerous situation
that can result in death or serious injur if it is
not avoided.
CAUTION
… indicates a possible dangerous situation
that can result in minor or light injur if it es not
avoided.
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Segmented mandrel T213 – General
NOTE
… indicates a possible dangerous situation
that can result in material damage if it is not
avoided.
Ti s and recommen-
dations
… indicates useful tips and recommendations,
as well as information for efficient and trou-
ble-free operation.
1.3 Limitations of liability
All information and instructions in this operating manual
have been provided under due consideration of appli-
cable standards and regulations, the current state of
technolog , as well as our man ears of experience.
The manufacturer assumes no liabilit for damage due
to:
Failure to follow the instructions in the manual
Non-intended use
Deplo ment of untrained personnel
Unauthorized conversions
Technical changes
Use of non-approved spare parts
The actual scope of deliver can var from the expla-
nations and graphic representations provided in this
manual in the case of special versions, if supplemental
order options are desired, or on the basis of the latest
technical changes.
The agreed obligations in the deliver contract, the
general terms and conditions, as well as deliver condi-
tions of the manufacturer, and the statutor regulations
valid at the time the contract was concluded, appl .
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Segmented mandrel T213 – General
1.4 Max. RPM
CAUTION!
The maximum permissible speed is marked on
the product.
B the combination of a clamping device and
an add on clamping element a reduction of the
maximum permissible speed ma be neces-
sar .
Of all RPMs of the groups specified, the low-
est given RPM must alwa s be used.
Note that the clamping force is influenced b
the centrifugal force of the clamping elements.
If necessar , adjust the machining force!
1.5 Co yright
This manual is protected b cop right and is provided
exclusivel for internal purposes.
Deliver of the operating manual to third parties, dupli-
cation in an form – including excerpts – as well as ex-
ploitation and/or communication of the content, are not
permitted [except for internal use] without written ap-
proval from the manufacturer.
Actions to the contrar make damage compensation
mandator . We reserve the right to enforce additional
claims.
1.6 Sco e of delivery
All tools and accessories which are not in
scope of deliver are marked as optional in the
operating instructions.
1.6.1 Machine ada ter
The scope of deliver of the machine adapter in-
cludes:
1 Machine adapter consisting of
flange
drawtube adapter
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Segmented mandrel T213 – General
1.6.2 Clam ing device
The scope of deliver of the clamping device in-
cludes:
1 Segmented mandrel
Optionall the scope of deliver of the clamping de-
vice includes:
Clamping unit [Segmented clamping bushing and
draw bolt]
Workpiece end-stop
Changing tool for clamping unit 213
E e bolts
1.7 S are arts
WARNING!
Safety risk if the wrong s are arts are
used!
Incorrect or defective spare parts can cause
damage, malfunction, or total failure; the can
also impair safet .
Onl use manufacturer's original spare parts.
Onl purchase spare parts from authorized dealers or
direct from the manufacturer. Addresses are in the ap-
pendix.
1.8 Warranty terms
The warrant terms are included in the manufacturer's
terms and conditions.
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Segmented mandrel T213 – Safety
2 Safety
This section provides an overview o fall the important
safet aspects for optimal protection of personnel, as
well as for safe and trouble-free operation.
2.1 Res onsibility of the customer
The device is used in industrial applications. Conse-
quentl the owner of the device is subject to legal in-
dustrial safet obligations.
In addition to the safet instruction in this manual,
generall valid safet and accident protection guide-
lines, and environmental protection guidelines as well
as the machines' manual must be adhered to and
complied with for the area of implementation of the
device.
Note in particular that the status scans of the machine
must be adjusted to the respective clamping device.
DANGER!
Risk of injury due to thrown out arts!
Incorrect machine settings ma lead to the
throwing out of parts.
The status scans the machine must be set to
the respective clamping device.
Regularl check the status scans of the ma-
chine, see chapter »Maintenance Schedule«.
If the end position can not be reached the
jaw module ma no longer be used.
Observe the operating instructions of the ma-
chine.
WARNING!
Risk of injury!
Declining operating force, for example b de-
clining energ suppl , ma cause serious per-
sonal injur .
The product ma be used onl on machines
where it is ensured, that during use, the oper-
ating force does not drop.
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Segmented mandrel T213 – Safety
2.2 Personnel requirements
WARNING!
Danger of injury due to insufficient qualifi-
cation!
Improper handling of the clamping device can
cause serious injur or material damage.
Onl have activities performed b personnel
who are qualified to perform these activities.
The following qualifications are cited in the operating
manual for the various activit areas.
S ecialized ersonnel
are personnel who due to their specialized training,
skills, and experience, as well as knowledge of the
applicable regulations, are capable of executing the
tasks assigned to them and of recognizing and
avoiding possible hazards on their own.
Hydraulic s ecialist
The h draulic specialist has been trained for the
particular task area in which he is active and is fa-
miliar with the relevant standards and regulations.
Due to his specialized training and experience the
h draulic specialist can perform tasks on h draulic
equipment and recognize and avoid possible dan-
gers on his own.
Electric s ecialist
The electric specialist has been trained for the par-
ticular task area in which he is active and is familiar
with the relevant standards and regulations.
Due to his specialized training and experience the
electric specialist can perform tasks on electric
equipment and recognize and avoid possible dan-
gers on his own.
Onl persons from whom it can be expected that the
reliabl execute their work are considered as person-
nel. Persons whose capabilit to react is impaired, for
instance through drugs, alcohol, or medication, are
not approved.
Compl with age-specific and job-specific regula-
tions that are applicable at the installation site when
selecting personnel.
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