Hainbuch T213 User manual

Installation manual
Segmented mandrel T213
with machine adapter

Segmented mandrel T213
Table of contents
1 General....................................................................................................................5
1.1 Information about this manual........................................................................5
1.2 Explanation of s mbols..................................................................................5
1.3 Limitations of liabilit .......................................................................................6
1.4 Max. RPM.......................................................................................................7
1.5 Cop right........................................................................................................7
1.6 Scope of deliver ............................................................................................7
1.6.1 Machine adapter..................................................................................7
1.6.2 Clamping device...................................................................................8
1.7 Spare parts.....................................................................................................8
1.8 Warrant terms...............................................................................................8
2 Safet ......................................................................................................................9
2.1 Responsibilit of the customer.......................................................................9
2.2 Personnel requirements...............................................................................10
2.3 Intended use.................................................................................................11
2.4 Personal protective equipment.....................................................................12
2.5 Special dangers............................................................................................13
2.6 Further warnings...........................................................................................16
2.7 Clamping force.............................................................................................17
2.8 Screws..........................................................................................................18
2.9 Functionalit .................................................................................................19
2.10 Environmental protection..............................................................................19
3 Technical data.......................................................................................................20
3.1 General information......................................................................................20
3.2 Operating conditions.....................................................................................21
3.3 Power specifications.....................................................................................21
3.4 Check............................................................................................................21
3.5 T pe designation..........................................................................................21
4 Structure and function...........................................................................................22
4.1 Overview and brief description.....................................................................22
4.2 Optional Accessories....................................................................................23
4.2.1 Machine adapter................................................................................24
4.2.2 Clamping unit.....................................................................................24
4.2.3 Changing tool.....................................................................................24
4.2.4 Work piece end-stop..........................................................................25
4.2.5 Grease................................................................................................25
4.2.6 Grease gun.........................................................................................25
5 Transporting, packaging and storing....................................................................26
5.1 Safet instructions for transporting...............................................................26
5.2 S mbols on the packaging...........................................................................26
5.3 Transport inspection.....................................................................................26
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Segmented mandrel T213
5.4 Unpacking and inner-compan transport.....................................................27
5.5 Packaging.....................................................................................................28
5.6 Storing..........................................................................................................29
6 Assembl ...............................................................................................................30
6.1 Pre-consideration.........................................................................................31
6.2 Preparation...................................................................................................32
6.2.1 Preparation of the centroteX machine adapter for assembl ............32
6.2.2 Preparation of the segmented mandrel for assembl ........................33
6.3 Installation....................................................................................................34
6.3.1 Assembl of the centroteX machine adapter.....................................36
6.3.2 Assembl of the segmented mandrel.................................................38
6.3.3 Assembl of the clamping unit...........................................................41
6.3.4 Assembl of the workpiece end-stop.................................................42
- Variant screwed axiall ....................................................................42
- Variant screwed on centric..............................................................44
- Variant clamped radiall ...................................................................45
6.4 Work piece....................................................................................................46
6.5 Inspections...................................................................................................47
6.6 Control of the stroke position........................................................................48
6.7 Activities after production is concluded........................................................48
7 Disassembl ..........................................................................................................49
7.1 Safet ............................................................................................................49
7.2 Disassembl of the workpiece end-stop.......................................................51
7.2.1 Variant screwed axiall ......................................................................51
7.2.2 Variant screwed on centricall ...........................................................52
7.2.3 Variant clamped radiall .....................................................................53
7.3 Disassembl of the clamping unit.................................................................54
7.4 Disassembl of the segmented mandrel......................................................55
7.5 Disassembl of the centroteX machine adapter from the machine.............56
7.6 Subsequent storage of the clamping device................................................58
7.7 Disposal........................................................................................................58
8 Maintenance..........................................................................................................59
8.1 General.........................................................................................................59
8.2 Cleaning........................................................................................................60
8.2.1 Cleaning of the segmented mandrel..................................................60
8.2.2 Cleaning of the centroteX machine adapter......................................61
8.3 Preservation.................................................................................................62
8.3.1 Clamping device.................................................................................62
8.3.2 Adapter...............................................................................................62
8.4 Use of lubricant.............................................................................................63
8.5 Maintenance schedule.................................................................................63
8.6 Bolt torque....................................................................................................65
9 Trouble shooting...................................................................................................66
9.1 Safet ............................................................................................................66
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Segmented mandrel T213
9.2 Trouble shooting table..................................................................................67
9.3 Start-up after corrected fault.........................................................................68
10 Appendix...............................................................................................................69
10.1 Service Hotline.............................................................................................69
10.2 Representatives............................................................................................69
10.2.1Europe................................................................................................69
10.2.2America..............................................................................................72
10.2.3Asia....................................................................................................72
10.2.4Australia.............................................................................................73
10.2.5Africa..................................................................................................73
Index..............................................................................................................................75
»Translation of original installation manual«
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Segmented mandrel T213 – General
1 General
1.1 Information about this manual
This manual enables safe and efficient handling of the
clamping device.
The manual is a component of the clamping device and
must be kept in the immediate vicinit of the clamping
device where it is accessible for personnel at all times.
Personnel must have carefull read and understood
this manual prior to starting all tasks. The basic prereq-
uisite for safe work is compliance with all the safet in-
structions and handling instructions in this manual.
Illustrations in this manual are provided for a basic un-
derstanding and ma deviate from the actual model of
the clamping device.
It is assumed that the reader is familiar with standard
procedures, such as cleaning the mounting surfaces.
1.2 Ex lanation of symbols
Safety instructions Safet instructions are indicated b s mbols in this
operating manual. The safet instructions are intro-
duced b signal words that express the scope of the
hazard.
The safet instructions must be strictl adhered to.
You must act prudentl to prevent accidents, personal
injur , and material damage.
DANGER
… indicates an imminent dangerous situation
than can result in death or serious injur if it is
not avoided.
WARNING
… indicates a possible dangerous situation
that can result in death or serious injur if it is
not avoided.
CAUTION
… indicates a possible dangerous situation
that can result in minor or light injur if it es not
avoided.
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Segmented mandrel T213 – General
NOTE
… indicates a possible dangerous situation
that can result in material damage if it is not
avoided.
Ti s and recommen-
dations
… indicates useful tips and recommendations,
as well as information for efficient and trou-
ble-free operation.
1.3 Limitations of liability
All information and instructions in this operating manual
have been provided under due consideration of appli-
cable standards and regulations, the current state of
technolog , as well as our man ears of experience.
The manufacturer assumes no liabilit for damage due
to:
Failure to follow the instructions in the manual
Non-intended use
Deplo ment of untrained personnel
Unauthorized conversions
Technical changes
Use of non-approved spare parts
The actual scope of deliver can var from the expla-
nations and graphic representations provided in this
manual in the case of special versions, if supplemental
order options are desired, or on the basis of the latest
technical changes.
The agreed obligations in the deliver contract, the
general terms and conditions, as well as deliver condi-
tions of the manufacturer, and the statutor regulations
valid at the time the contract was concluded, appl .
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Segmented mandrel T213 – General
1.4 Max. RPM
CAUTION!
The maximum permissible speed is marked on
the product.
B the combination of a clamping device and
an add on clamping element a reduction of the
maximum permissible speed ma be neces-
sar .
Of all RPMs of the groups specified, the low-
est given RPM must alwa s be used.
Note that the clamping force is influenced b
the centrifugal force of the clamping elements.
If necessar , adjust the machining force!
1.5 Co yright
This manual is protected b cop right and is provided
exclusivel for internal purposes.
Deliver of the operating manual to third parties, dupli-
cation in an form – including excerpts – as well as ex-
ploitation and/or communication of the content, are not
permitted [except for internal use] without written ap-
proval from the manufacturer.
Actions to the contrar make damage compensation
mandator . We reserve the right to enforce additional
claims.
1.6 Sco e of delivery
All tools and accessories which are not in
scope of deliver are marked as optional in the
operating instructions.
1.6.1 Machine ada ter
The scope of deliver of the machine adapter in-
cludes:
1 Machine adapter consisting of
flange
drawtube adapter
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Segmented mandrel T213 – General
1.6.2 Clam ing device
The scope of deliver of the clamping device in-
cludes:
1 Segmented mandrel
Optionall the scope of deliver of the clamping de-
vice includes:
Clamping unit [Segmented clamping bushing and
draw bolt]
Workpiece end-stop
Changing tool for clamping unit 213
E e bolts
1.7 S are arts
WARNING!
Safety risk if the wrong s are arts are
used!
Incorrect or defective spare parts can cause
damage, malfunction, or total failure; the can
also impair safet .
Onl use manufacturer's original spare parts.
Onl purchase spare parts from authorized dealers or
direct from the manufacturer. Addresses are in the ap-
pendix.
1.8 Warranty terms
The warrant terms are included in the manufacturer's
terms and conditions.
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Segmented mandrel T213 – Safety
2 Safety
This section provides an overview o fall the important
safet aspects for optimal protection of personnel, as
well as for safe and trouble-free operation.
2.1 Res onsibility of the customer
The device is used in industrial applications. Conse-
quentl the owner of the device is subject to legal in-
dustrial safet obligations.
In addition to the safet instruction in this manual,
generall valid safet and accident protection guide-
lines, and environmental protection guidelines as well
as the machines' manual must be adhered to and
complied with for the area of implementation of the
device.
Note in particular that the status scans of the machine
must be adjusted to the respective clamping device.
DANGER!
Risk of injury due to thrown out arts!
Incorrect machine settings ma lead to the
throwing out of parts.
The status scans the machine must be set to
the respective clamping device.
Regularl check the status scans of the ma-
chine, see chapter »Maintenance Schedule«.
If the end position can not be reached the
jaw module ma no longer be used.
Observe the operating instructions of the ma-
chine.
WARNING!
Risk of injury!
Declining operating force, for example b de-
clining energ suppl , ma cause serious per-
sonal injur .
The product ma be used onl on machines
where it is ensured, that during use, the oper-
ating force does not drop.
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Segmented mandrel T213 – Safety
2.2 Personnel requirements
WARNING!
Danger of injury due to insufficient qualifi-
cation!
Improper handling of the clamping device can
cause serious injur or material damage.
Onl have activities performed b personnel
who are qualified to perform these activities.
The following qualifications are cited in the operating
manual for the various activit areas.
S ecialized ersonnel
are personnel who due to their specialized training,
skills, and experience, as well as knowledge of the
applicable regulations, are capable of executing the
tasks assigned to them and of recognizing and
avoiding possible hazards on their own.
Hydraulic s ecialist
The h draulic specialist has been trained for the
particular task area in which he is active and is fa-
miliar with the relevant standards and regulations.
Due to his specialized training and experience the
h draulic specialist can perform tasks on h draulic
equipment and recognize and avoid possible dan-
gers on his own.
Electric s ecialist
The electric specialist has been trained for the par-
ticular task area in which he is active and is familiar
with the relevant standards and regulations.
Due to his specialized training and experience the
electric specialist can perform tasks on electric
equipment and recognize and avoid possible dan-
gers on his own.
Onl persons from whom it can be expected that the
reliabl execute their work are considered as person-
nel. Persons whose capabilit to react is impaired, for
instance through drugs, alcohol, or medication, are
not approved.
Compl with age-specific and job-specific regula-
tions that are applicable at the installation site when
selecting personnel.
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Segmented mandrel T213 – Safety
2.3 Intended use
The clamping device is designed for installation in a
machine tool according to CE compliant. Within the
machine tool the clamping device is designed exclu-
sivel as a through-bore chuck for bar work and / or
as an end-stop chuck for chuck work.
The clamping device should onl be mounted, operat-
ed, maintained, and cleaned b instructed, special-
ized personnel.
Intended use also includes compliance with all the in-
structions in this manual.
The clamping device is to be used for the case of ap-
plication contractuall agreed between the
producer/deliverer and the user, as well as such cas-
es of application described in the product description
which are also in accordance with the technical val-
ues.
The safe function of the clamping device is, as far as
it can be foreseen, guaranteed when it is used for the
intended purpose in accordance with the appropriate
safet regulations.
An use that extends be ond the intended use, or an
other use of the clamping device is considered to be
misuse and can cause dangerous situations.
WARNING!
Danger due to misuse!
Misuse of the clamping device can cause dan-
gerous situations.
Particularl refrain from the following uses of
the clamping device:
Use in machines other than machine tools.
Use in machine tools with technical data oth-
er than that specified on the clamping device.
Claims of an t pe due to damage arising from non-
intended use are excluded.
Unintended and improper use of the Power Chuck is
for example
If workpieces are not clamped properl
If safet regulations are disregarded and persons
are working at the clamping device without addition-
al protective devices e.g. for machining.
If the clamping device is used for machines or tools
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Segmented mandrel T213 – Safety
for which it is not intended.
2.4 Personal rotective equi ment
Wearing of personal protective equipment is required
to minimize health hazards when working with the de-
vice.
Alwa s wear the protective equipment necessar for
the respective task when working with the device.
Follow the instructions that have been posted in the
work area.
Always wear For all tasks alwa s wear:
Protective work clothing
is tight-fitting work clothing with low resistance to tear-
ing, with tight sleeves, and without projecting parts. It
is primaril used to protect against entanglement b
moving machine parts.
Do not wear rings, chains, or other jewelr .
Safety footwear
for protection against heav falling parts and slipping
on slipper substrates.
For s ecial tasks
wear
Special protective equipment is required when exe-
cuting special tasks. Separate reference is made to
this equipment in the specific sections of this manual.
This special protective equipment is explained below:
Hard hat
to protect against falling and fl ing parts and materi-
als.
Protective goggles
to protect e es from fl ing parts and liquid splashes.
Protective gloves
to protect hands from friction, abrasion, puncture
wounds, or deeper injuries, as well as from contact
with hot surfaces.
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Segmented mandrel T213 – Safety
2.5 S ecial dangers
In the following section residual risks are cited that
occur due to installation of the clamping device in a
machine tool. In each case the residual risks that
have been determined based on a risk anal sis of the
machine must be specified b the customer.
Follow the safet instructions listed here and the
warnings in the other sections of this manual to re-
duce health hazards and to avoid dangerous situa-
tions.
Horizontal / lying
arts
WARNING!
Danger of injury due to horizontal arts!
Before transporting the clamping device in hor-
izontal condition:
Put the clamping device on a non-slip pad
Screw in the e e bolts
Sus ended loads WARNING!
Life-threatening danger due to sus ended
loads!
Some clamping devices must be lifted with a
crane. When lifting the clamping device there
is a life-threatening hazard due to falling parts
or parts swinging out of control.
Never step under suspended loads.
Compl with the instructions concerning the
intended attachment points. Ensure that the
sling gear is securel seated!
Do not attach lifting gear in projecting compo-
nents.
Onl use approved hoists and sling gear with
sufficient bearing capacit .
Do not use rope and belts that are torn or
fra ed.
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Segmented mandrel T213 – Safety
Moving arts WARNING!
Danger of injury due to moving arts!
Rotating parts of the clamping device can
cause serious injuries.
Do not reach into moving parts or handle
moving parts during operation.
Note the gap dimensions of moving parts.
Do not open covers when the device is in op-
eration.
Be aware of afterrun time:
Prior to opening the covers ensure that all
parts have come to a standstill.
Wear tight-fitting protective work clothing in
the danger zone.
Wrong clam ing of
the work iece
WARNING!
Danger of injury due to incorrect clam ing
of the work iece!
Incorrect work piece clamping ma lead to the
ejection of the work piece and result in serious
injuries.
Under dimensioned (tolerance) parts can lead
to incorrect clamping!
Check the unmachined work pieces at ran-
dom on dimensional accurac .
Too low suppl pressure can lead to the reduc-
tion of clamping force!
Too high suppl pressure can lead to damage
of the components of the clamping device!
Check and adjust, if necessar , the suppl
pressure regularl .
Do random checks of the unmachined work
pieces on dimensional accurac .
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Segmented mandrel T213 – Safety
Missing changing
arts
WARNING!
Danger of injury due to missing changing
arts!
When operating the clamping device without
changing parts [segmented clamping bushing,
clamping heads, work piece end-stops] there is
a higher danger of crushing injuries due to the
stroke of movable components of the clamping
device.
The clamping process ma not be initiated
without assembled segmented clamping
bushing and/or work piece end-stop.
Parts with shar
edges
WARNING!
Risk of injury!
When screwing in individual components such
as for example work piece end-stops, threaded
adapters and similar devices that are equipped
with an external thread or wear caused b
burrs, there is risk of cutting.
The operation must be done onl b qualified
personnel.
Wearing of gloves / [PSA] is required!
CAUTION!
Risk of injury!
A special use-dependent or job-based design
can result in variations in the clamping strokes
and thus the clamping force.
The notes on the associated clamping situa-
tions or product drawing must alwa s be ob-
served
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Segmented mandrel T213 – Safety
2.6 Further warnings
WARNING!
Risk of injury!
Never start rotating the clamping device with-
out a clamped work piece.
For operation an available clamping position
must be clamped with a suitable work piece.
WARNING!
Risk of injury!
Never reach for the clamping device while the
spindle is rotating. Before starting to work on
the mandrel, make sure the machine spindle
cannot be put in motion.
WARNING!
Risk of injury!
Falling down of the clamping device or its parts
can cause severe bruises and fractures.
The dead weight of the clamping device or its
parts can lead to high ph sical stress.
WARNING!
Risk of injury!
B repeated reworking or wear and tear of the
clamping surfaces sharp edges and burrs ma
appear and lead to severe cutting damages.
WARNING!
Risk of injury!
Missing o-rings or seals may cause severe
injuries!
Due to missing / fallen out O-rings and seals
compressed air or h draulic fluids which are
under high pressure ma expel!
Make sure that all O-rings / seals for the h -
draulic / pneumatic connections are available
and undamaged!
If necessar lubricate them before assembl
and/or during service.
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Segmented mandrel T213 – Safety
Risk of injury!
Leaking [spra ed out] h draulic oil can cause
serious injur .
Make sure that all O-rings / seals for the h -
draulic and/or pneumatic connections are
available and undamaged
WARNING!
Damage of clam ing device!
The clamping device ma be released exclu-
sivel in the standing condition!
2.7 Clam ing force
The achieved clamping force can var due to the main-
tenance condition of the clamping device [state of lubri-
cation and degree of contamination] [see chapter
»Maintenance«].
The clamping force must be checked at regular inter-
vals. This requires the use of static clamping force
measuring devices.
CAUTION!
Damages due to excessive draw and com-
ressive force!
An excessive draw force and/or compressive
force ma damage the clamping device.
The max. draw force and compressive force
ma not be exceeded.
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Segmented mandrel T213 – Safety
2.8 Screws
Moving arts WARNING!
Danger of injury due to screws and stud
screws being accelerated out of the device!!
Screws and stud screws radiall attached to
the product can be accelerated out of the de-
vice and cause severe injuries.
At the product radiall mounted screws and
stud screws which were loosened for assem-
bl and maintenance must be re-tightened
with the correct tightening torque!
The tightening torque is given at the product
itself, near the screw or threaded pin, and/or
given in chapter »Bolt torque«.
All screws or stud screws that are not
marked with a tightening torque specification
are tightened with the prescribed tightening
torque and locked [medium-strength bonding]
in the factor and should onl be unscrewed
after consultation with the manufacturer. If in
doubt ou must contact the manufacturer im-
mediatel do determine the subsequent pro-
cedure.
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Segmented mandrel T213 – Safety
2.9 Functionality
NOTICE!
With high contamination of the clamping device
the functionalit is no longer guaranteed.
The cleaning and maintenance intervals must
be observed.
2.10 Environmental rotection
NOTE!
Environmental hazard due to incorrect han-
dling!
Incorrect handling of environmentall haz-
ardous substances, particularl improper dis-
posal, can cause significant environmental
damage.
Alwa s compl with the instructions cited be-
low
If environmentall harmful substances should
inadvertentl get into the environment, initiate
suitable measures immediatel . If in doubt
notif the responsible municipal authorit
about the damage.
The following environmentall harmful substances are
used:
Lubricants Lubricants like greases and oils can contain toxic sub-
stances. Ensure that the do not get into the environ-
ment.
The device must be disposed of b a specialized dis-
posal compan .
To achieve trouble-free operational performance of
the clamping device onl use HAINBUCH lubricants.
See the appendix for reference addresses.
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Segmented mandrel T213 – Technical data
3 Technical data
3.1 General information
The product is available in different sizes and vari-
ants.
Information about e.g.
dimensions
weight
ou will find on the corresponding drawing that ou
can order at HAINBUCH.
WARNING!
Risk of injury!
Using false technical data can lead to serious
personal injur and propert damage.
The technical data [label on the product, as-
sembl drawing] must be observed and ma
not be modified b the operator!
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