HAKO Sweepmaster B800 R User manual

Instruction Manual
Sweepmaster B800 R (6400.20)

2
Preface
Dear Customer,
We are certain that the excellent quali-
ties of the vehicle will justify the faith
you have shown in us through your pur-
chase.
Please read the Chapter "Safety Infor-
mation" prior to starting the vehicle to
ensure it is operated and used safely.
Your safety, and that of others, basical-
ly lies in your ability to control and oper-
ate the vehicle. Before using the
equipment for the first time, read this
original manual thoroughly, act accord-
ing to the information contained and
keep it in a safe place for future refer-
ence or subsequent owners. The oper-
ating manual contains all the most
important information regarding opera-
tion, maintenance and service.
Throughout this operating manual, sec-
tions which concern safety are indicat-
ed by corresponding warning symbols.
Should you have any questions in re-
spect of the vehicle or operating manu-
al, your authorized Hako dealer is
available to provide help at any time.
We would like to point out, explicitly,
that you cannot base any legal claims
on the information contained in this
manual. Please note that only original
spare parts should be used for any nec-
essary maintenance and repair work.
Only original spare parts can guarantee
long, reliable operation of your ma-
chine. Subject to modification as re-
quired by technical advancement.
Valid as of: April 2014
Hako GmbH
D-23843 Bad Oldesloe
Hamburger Straße 209-239
Telephone [phone]
Intended use
The Sweepmaster is a sweeper de-
signed for industrial/ commercial use
and serves to clean up dry and wet re-
fuse from indoor and outdoor areas
such as production plants, warehouses,
car parks, parking blocks, pedestrian
precincts, market squares, railway sta-
tions and filling stations. The Sweep-
master can clean all types of industrial
floors, concrete, asphalt and tar, paving
and interlocking stone paving. It is not
permitted to drive the machine on public
roads for motor traffic.
Any use beyond this is regarded as im-
proper use. The manufacturer is not
considered liable for any damage re-
sulting from improper use; the user is
solely responsible for all the risks.
Intended use also includes maintaining
and observing the operating, mainte-
nance and repair conditions prescribed
by the manufacturer.
The Sweepmaster may only be operat-
ed, serviced and repaired by personnel
who are familiar with the work involved
and are aware of the risks. It is essential
to observe the applicable accident pre-
vention regulations as well as any other
generally accepted industrial health and
Introduction

3
safety directives.
Based on the conception, design and
construction of the model introduced
onto the market by us, the machine
complies with the applicable basic safe-
ty and health requirements stipulated in
the EC Directive (refer to Declaration of
Conformity). This declaration is no lon-
ger considered valid in the event of
modifications to the machine not autho-
rized by us. The manufacturer is not
deemed liable for any damage resulting
from unauthorized modifications to the
machine.
Notes on warranty
The terms defined in the purchase
agreement apply. Claims for compen-
sation related to damage are excluded
from the terms of warranty when the
damage is the result of failure to ob-
serve regulations concerning service
and maintenance. Maintenance work
must be performed by authorized Hako
service centers and confirmed in the
“Maintenance Report” which serves as
a warranty logbook.
The following are excluded from the
terms of warranty: wear and tear
through overuse, defective fuses, im-
proper handling and use or unauthor-
ized modifications. Claims under the
terms of warranty are also annulled
when damage occurs to the vehicle re-
sulting from the use of parts or accesso-
ries not explicitly approved by us or
from failure to observe maintenance
regulations.
Acceptance of the machine
Inspect the vehicle immediately on de-
livery for signs of transport damage.
Replacement will be made when the
damage is confirmed by the carrier im-
mediately and the damage report is
sent to us together with the consign-
ment note.
Introduction

4
Disposal of the machine
Render the machine inoperable. It must
not represent a potential source of dan-
ger for children.
Dispose of the machine according to
the applicable local regulations. For fur-
ther information on handling and recy-
cling, please contact your authorized
Hako dealer where you purchased the
machine.
Used batteries with the recycling sym-
bol contain reusable commodities.
However, the heavy metals contained
also represent a major risk to human
health and to the environment. Never
open or damage batteries. Never touch,
inhale or swallow the content matter of
batteries. Health hazard! Do not allow
batteries to pollute the environment.
There is a risk of contaminating the
ground and water! In accordance with
the symbol with the crossed out bin,
these batteries must not be disposed of
in domestic waste. The return and recy-
cling of old batteries must be agreed on
with the authorized Hako dealer in ac-
cordance with the Battery Act § 6 and
§8.
Introduction

5
Preface. . . . . . . . . . . . . . . . . . 2
Intended use. . . . . . . . . . . . . . 2
Notes on warranty . . . . . . . . . 3
Acceptance of the machine . . 3
Disposal of the machine. . . . . 4
1 Safety Information . . . . . . . . 6
1.1 Safety and warning symbols . 6
1.2 General information . . . . . . . . 7
1.3 Operating information. . . . . . . 8
1.4 Maintenance information . . . 10
1.5 Particular risks . . . . . . . . . . . 11
1.6 Environmental protection . . . 12
1.7 Labels on the vehicle . . . . . . 13
2 Operation . . . . . . . . . . . . . . 17
2.1 Overview . . . . . . . . . . . . . . . 17
2.2 Function description . . . . . . . 18
2.2.1 Special equipment . . . . . . . . 19
2.2.2 Spare part requirements. . . . 19
2.3 Operating panel . . . . . . . . . . 20
2.4 Operating elements on the ve-
hicle . . . . . . . . . . . . . . . . . . . 23
3 Operation . . . . . . . . . . . . . . 28
3.1 Unpacking . . . . . . . . . . . . . . 28
3.2 Before starting up for the first
time . . . . . . . . . . . . . . . . . . . 29
3.2.1 Initial instruction . . . . . . . . . . 29
3.2.2 Initial battery charge. . . . . . . 29
3.3 Adjusting the driver's seat . . 30
3.4 Switching the vehicle on. . . . 31
3.5 Stopping and switching off the
vehicle . . . . . . . . . . . . . . . . . 32
3.6 Sweeping operation . . . . . . . 33
3.7 Charging batteries . . . . . . . . 35
3.8 Operating the shaking device 37
3.9 Emptying the dirt hoppers . . 38
3.10 Fault location . . . . . . . . . . . . 39
3.11 Loading and transporting . . . 40
4 Technical Data . . . . . . . . . . 41
5 Maintenance and Service . 43
5.1 Hako system maintenance. . 43
5.2 Maintenance report . . . . . . . 44
5.3 Maintenance plan. . . . . . . . . 45
5.4 Battery system . . . . . . . . . . . 49
5.4.1 Removing the batteries . . . . 50
5.4.2 Inserting the batteries. . . . . . 50
5.4.3 Battery care . . . . . . . . . . . . . 50
5.4.4 Setting the battery type . . . . 51
5.5 Side brooms . . . . . . . . . . . . . 52
5.5.1 Changing the side brooms . . 53
5.5.2 Setting the sweeping pattern 53
5.6 Cylindrical broom . . . . . . . . . 54
5.6.1 Cleaning the broom space . . 55
5.6.2 Setting the sweeping pattern 55
5.6.3 Changing the cylindrical broom
56
5.6.4 Changing the sealing strips in
the broom space . . . . . . . . . 57
5.6.5 Changing the seals on the dirt
hoppers . . . . . . . . . . . . . . . . 58
5.7 Vacuuming dust . . . . . . . . . . 59
5.7.1 Shaking the panel air filter . . 60
5.7.2 Checking the panel air filter and
seal. . . . . . . . . . . . . . . . . . . . 60
5.7.3 Cleaning the panel air filter . 60
5.8 Drive belt . . . . . . . . . . . . . . . 61
5.8.1 Changing the drive belt . . . . 61
5.9 Electrical installation. . . . . . . 62
5.9.1 Fuses . . . . . . . . . . . . . . . . . . 62
5.9.2 Relays . . . . . . . . . . . . . . . . . 62
EC Declaration of Conformity
63
Table of Contents