HAKO Sweepmaster M600 User manual

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Instruct on Manual
Sweepmaster M600

3
Table of Contents
Please be adviced explicitely that
we cannot accept any legal
claims out of the contents of this
manual.
If repair work has to be performed,
make sure that only genuine Hako
spare parts may guarantee a de-
pendable machine and will make
sure that your rights under current
warranty are not affected.
We reserve the right for technical
improvements.
Valid as of April 2014
Hako GmbH
D-23843 Bad Oldesloe
Hamburger Str. 209-239
Phone [phone]
Provisions for use .......................... 14
Acceptance of the machine .......... 14
First operation .............................. 15
Assembly ....................................... 15
Attach handlebar ........................... 15
Attach side broom ......................... 16
Operating the Sweepmaster M600 17
Controls ......................................... 18
Emptying the dirt hopper ............... 19
Insert the dirt hopper ..................... 19
Replacement of main broom .........10
Side broom ....................................11
Replacement of side broom ..........11
Adjust tension of side broom
Vee belt ..........................................11
Replacement of side broom
Vee belt ..........................................12
Sealing lips ....................................13
Greaser track wheels ......................13
Technical Data .............................14
Maintenance work .......................15
Intervals .........................................15
13
Table of Contents Please be adviced explicitely that
we cannot accept any legal
claims out of the contents of this
manual.
If repair work has to be performed,
make sure that only genuine Hako
spare parts may guarantee a de-
pendable machine and will make
sure that your rights under current
warranty are not affected.
We reserve the right for technical
improvements.
Valid as of August 2000
Hako GmbH
D-23843 Bad Oldesloe
Hamburger Str. 209-239
Phone [phone]
Provisions for use .......................... 14
Acceptance of the machine .......... 14
First operation .............................. 15
Assembly ....................................... 15
Attach handlebar ........................... 15
Attach side broom ......................... 16
Operating the Hako-Profi-Flipper 17
Controls ......................................... 18
Emptying the dirt hopper ............... 19
Insert the dirt hopper ..................... 19
Replacement of main broom ......... 20
Side broom .................................... 21
Replacement of side broom .......... 21
Adjust tension of side broom
Vee belt .......................................... 21
Replacement of side broom
Vee belt .......................................... 22
Sealing lips .................................... 23
Greaser track wheels ......................23
Technical Data ............................. 24
Maintenance work ....................... 25
Intervals ......................................... 25

4
It is ur desire that the g d charac-
teristics f the Sweepmaster M600
sh uld justify the c nfidence y u
dem nstrated t us by making this
purchase.
We tried t supply y u with an
efficient and dependable machine.
Pri r t starting-up this machine, read
the perating manual carefully. It will
inf rm y u in detail ab ut perati n f
the unit and pr vides valuable advice
f r service and maintenance.
Provisions for use
The Sweepmaster M600 is designed
exlusively f r sweeping fl rs, e.g.
in pr ducti n facilities, wareh uses,
parking sites, and pedestrian areas,
f r c llecting b th, dry and m ist
matter.
Use in excess f these specificati ns
will be deemed t be impr per use;
the manufacturer cann t be held
liable f r c nsequential damage;
pr per use als includes that main-
tenance w rk is d ne as specified by
the manufacturer.
Caution: The machine must n t
be used f r evacuati n f dusts
danger us t health!
Acceptance
of the machine
As s n as the machine arrives,
please check whether any damage
has ccurred in transit. This will be
refunded t y u if y u have the dam-
age c nfirmed immediately by the
Railway Officer r by the F rwarding
Agent, and send the statement f
damage t gether with the bill f
lading t
Hako GmbH
Hamburger Straße 209-239
D-23843 Bad Oldesloe.
4
It is ur desire that the g d charac-
teristics f the Hak -Pr fi-Flipper
sh uld justify the c nfidence y u
dem nstrated t us by making this
purchase.
We tried t supply y u with an
efficient and dependable machine.
Pri r t starting-up this machine, read
the perating manual carefully. It will
inf rm y u in detail ab ut perati n f
the unit and pr vides valuable advice
f r service and maintenance.
Provisions for use
The Hak -Pr fi-Flipper is designed
exlusively f r sweeping fl rs, e.g.
in pr ducti n facilities, wareh uses,
parking sites, and pedestrian areas,
f r c llecting b th, dry and m ist
matter.
Use in excess f these specificati ns
will be deemed t be impr per use;
the manufacturer cann t be held
liable f r c nsequential damage;
pr per use als includes that main-
tenance w rk is d ne as specified by
the manufacturer.
Caution: The machine must n t
be used f r evacuati n f dusts
danger us t health!
Acceptance
of the machine
As s n as the machine arrives,
please check whether any damage
has ccurred in transit. This will be
refunded t y u if y u have the dam-
age c nfirmed immediately by the
Railway Officer r by the F rwarding
Agent, and send the statement f
damage t gether with the bill f
lading t
Hako GmbH,
Hamburger Straße 209-239,
D-23843 Bad Oldesloe.

5
First operation
Assembly
For reasons of packaging, handlebar
and side broom arm, to include
broom and Vee belt are not assem-
bled. After unpacking the
Sweepmaster M600, first assemble
the handlebar and the side broom next.
Attach handlebar
Bolt handlebar to both sides of the
housing, use the wing bolts (A/1)
Note: The handlebar can be mounted
in two positions, as suitable for the
operators’ tallness.
For short people: Install the handlebar
with handle rod bent to downside.
For average and bigger tallness:
Install the handlebar with handle rod
bent to the top end.
A
5
First operation
Assembly
For reasons of packaging, handlebar
and side broom arm, to include
broom and Vee belt are not assem-
bled. After unpacking the KS 27 M,
first assemble the handlebar and the
side broom next.
Attach handlebar
Bolt handlebar to both sides of the
housing, use the wing bolts (A/1)
Note: The handlebar can be mounted
in two positions, as suitable for the
operators’ tallness.
For short people: Install the handlebar
with handle rod bent to downside.
For average and bigger tallness:
Install the handlebar with handle rod
bent to the top end.
A

6
Attach size broom arm with plug
(C/1) and safety pin (D/3).
Introduce plug from outside;
Slue side broom down and adjust
broom height, or better said,
broom pressure with knurled-head
bolt (D/1); loosen knurled nut (D/2).
Side broom should not be seated
on the floor with more than 2/3 of
its circumference. Secure with
knurled check-nut;
B C D
Attach side broom
Unpack side broom arm and
broom;
Plug side broom on broom shaft
and secure with bolt; use 10 mm
spanner size. Do not overtorque
bolt to avoid damage to the broom
hub;
Place the Vee belt in the pulley
over the RH wheel; side broom will
have to rotate CCW when machine
moves forward (top view);
 Check belt tension, adjust tension
as required (refer to para. ”Side
broom“ on page 21).
6
Attach size broom arm with plug
(C/1) and safety pin (D/3).
Introduce plug from outside;
Slue side broom down and adjust
broom height, or better said,
broom pressure with knurled-head
bolt (D/1); loosen knurled nut (D/2).
Side broom should not be seated
on the floor with more than 2/3 of
its circumference. Secure with
knurled check-nut;
B C D
Attach side broom
Unpack side broom arm and
broom;
Plug side broom on broom shaft
and secure with bolt; use 10 mm
spanner size. Do not overtorque
bolt to avoid damage to the broom
hub;
Place the Vee belt in the pulley
over the RH wheel; side broom will
have to rotate CCW when machine
moves forward (top view);
 Check belt tension, adjust tension
as required (refer to para. ”Side
broom“ on page 21).

7
Operating the
Sweepmaster M600
All c ntr ls are identified by easy-t -
understand symb ls which will help
y u t get familiar with the machine.
The Sweepmaster M600 uses tw
br ms. The dish-type side br m
feeds the matter swept t the main
br m. The main br m is r tating
against the directi n f travel f the
machine and thr ws the dirt int the
dirt h pper l cated at the f rward
end.
B th br ms are driven by the ma-
chine wheels.
A jackwheel will guarantee unif rm
gr und clearance and perfect swee-
ping. The br m h using uses rubber
seals all ar und t seal it against the
fl r surface. At the f rward end, the
br m h using is
cl sed by the dirt h pper, at the rear
end a large rubber lip is assembled.
If any part f the fl r shall be mitted
(smeared fl r r transp rt), just lift
b th br ms fr m the fl r by de-
pressing the handlebar. Steps and
stairs are easily verc me by the
Sweepmaster M600. The large wheels
extend bey nd the rear end f the
machine. This means that all usual
bstacles are verc me by pulling the
machine ”uphill“ r pushing it ”d wn-
hill“.
The handlebar is f lding t ease
transp rtati n r st rage f the
Sweepmaster M600.
F r f lding, l sen b th wingb lts a
few turns, expand the handlebar
structure and f ld f rward.
7
Operating the
Hako-Profi-Flipper
All c ntr ls are identified by easy-t -
understand symb ls which will help
y u t get familiar with the machine.
The Hak -Pr fi-Flipper uses tw
br ms. The dish-type side br m
feeds the matter swept t the main
br m. The main br m is r tating
against the directi n f travel f the
machine and thr ws the dirt int the
dirt h pper l cated at the f rward
end.
B th br ms are driven by the ma-
chine wheels.
A jackwheel will guarantee unif rm
gr und clearance and perfect swee-
ping. The br m h using uses rubber
seals all ar und t seal it against the
fl r surface. At the f rward end, the
br m h using is
cl sed by the dirt h pper, at the rear
end a large rubber lip is assembled.
If any part f the fl r shall be mitted
(smeared fl r r transp rt), just lift
b th br ms fr m the fl r by de-
pressing the handlebar. Steps and
stairs are easily verc me by the
Hak -Pr fi-Flipper. The large wheels
extend bey nd the rear end f the
machine. This means that all usual
bstacles are verc me by pulling the
machine ”uphill“ r pushing it ”d wn-
hill“.
The handlebar is f lding t ease
transp rtati n r st rage f the Hak -
Pr fi-Flipper.
F r f lding, l sen b th wingb lts a
few turns, expand the handlebar
structure and f ld f rward.

8
Controls
1 Handwheel for sweeping roller
adjustment
is used for adjustment of the swee-
ping roller ground pressure.
The sweeping roller ground pres-
sure should be adjusted as recom-
mended by us, or be adapted to
local conditions, until good swee-
ping performance will be achieved.
Adjustment is indicated by the
scale close to the track wheel.
Recommended adjustment
(valid for sweeping roller in ”as
new“ condition“)Basic adjustment:
Scale code 1.5
1 handwheel for sweeping roller
adjustment
2 hopper handle
3 butterfly nuts for fixing of handlebar
4 handwheel with knurled nut for side
brush adjustment
Note: Sweeping roller ground pres-
sure, if adjusted to too high a
value, requires higher physical
force to push the machine, and
increases the wear of brooms. Best
sweeping performance will be
achieved at
2.5 m.p.h. = 4 km.p.h., i.e. normal
pedestrian’s speed.
2 Hopper handle
is used to remove the dust hopper.
3 Butterfly nuts for fixing
of handlebar
are used to secure the handlebar.
I
Scale litter ground
code
1 light-weight, unruffled
dry litter
1.5 basic adjustment
2 heavy dirt, or big rough
dirt quantities; or
humid or sticky uneven
dirt
1
2
3
1
8
Controls
1 Handwheel for sweeping roller
adjustment
is used for adjustment of the swee-
ping roller ground pressure.
The sweeping roller ground pres-
sure should be adjusted as recom-
mended by us, or be adapted to
local conditions, until good swee-
ping performance will be achieved.
Adjustment is indicated by the
scale close to the track wheel.
Recommended adjustment
(valid for sweeping roller in ”as
new“ condition“)Basic adjustment:
Scale code 1.5
1 handwheel for sweeping roller
adjustment
2 hopper handle
3 butterfly nuts for fixing of handlebar
4 handwheel with knurled nut for side
brush adjustment
Note: Sweeping roller ground pres-
sure, if adjusted to too high a
value, requires higher physical
force to push the machine, and
increases the wear of brooms. Best
sweeping performance will be
achieved at
2.5 m.p.h. = 4 km.p.h., i.e. normal
pedestrian’s speed.
2 Hopper handle
is used to remove the dust hopper.
3 Butterfly nuts for fixing
of handlebar
are used to secure the handlebar.
I
Scale litter ground
code
1 light-weight, unruffled
dry litter
1.5 basic adjustment
2 heavy dirt, or big rough
dirt quantities; or
humid or sticky uneven
dirt
1
2
3
1

9
4 Handwheel to adjust side broom
The broom may touch the floor
with the forward 2/3 of its circum-
ference only so that it can feed the
rubbish to the forward end of the
main broom and not sweep it
around only. The preset working
level of the side broom is kept con-
stant as soon as the knurled nut
(checknut) is tightened in position.
Emptying the dirt hopper
To lift the dirt hopper, just use the
handle provided.
Insert the dirt hopper
Locate the hopper on the forward
frame as shown, and slue down.
Note: Do not place the dirt hopper
flat on ground to avoid damage to the
rubber lip. Use the four feet for sto-
ring the detached hopper.
9
4 Handwheel to adjust side broom
The broom may touch the floor
with the forward 2/3 of its circum-
ference only so that it can feed the
rubbish to the forward end of the
main broom and not sweep it
around only. The preset working
level of the side broom is kept con-
stant as soon as the knurled nut
(checknut) is tightened in position.
Emptying the dirt hopper
To lift the dirt hopper, just use the
handle provided.
Insert the dirt hopper
Locate the hopper on the forward
frame as shown, and slue down.
Note: Do not place the dirt hopper
flat on ground to avoid damage to the
rubber lip. Use the four feet for sto-
ring the detached hopper.

10
Replacement of main
broom
The broom roller bears 10 ea. rows of
alterned soft and hard bristles and
consists of two broom halves.
Width: 480 mm (18.9")
Dia.: 250 mm (9.8")
Dia, wear limit: approx. 180 mm (7.1")
The broom roller is replaced as
follows:
Slue side broom up
Tilt machine back to rest on the
handlebar
Remove three ea. Phillips screws,
turn broom roller 180°, remove
Phillips screws from second half. Pull
the drive pin out of the broom shaft.
To install, reverse above procedure.
10
Replacement of main
broom
The broom roller bears 10 ea. rows of
alterned soft and hard bristles and
consists of two broom halves.
Width: 480 mm (18.9")
Dia.: 250 mm (9.8")
Dia, wear limit: approx. 180 mm (7.1")
The broom roller is replaced as
follows:
Slue side broom up
Tilt machine back to rest on the
handlebar
Remove three ea. Phillips screws,
turn broom roller 180°, remove
Phillips screws from second half. Pull
the drive pin out of the broom shaft.
To install, reverse above procedure.

11
Side broom
The side broom is driven by a Vee
belt from the RH wheel. Slueing down
the side broom will tension the belt,
and driving condition thus will be
established.
Replacement
of side broom
Slue-up side broom arm
Remove clamp screw underneath
side broom (spanner size 10 mm)
Pull out side broom
Plug-on new side broom and
secure. Do not overtorque clamp
screw to avoid squeezing the
bristles hub.
Note: Adjust ground clearance with
handwheel (A/1) so that 2/3of the
broom circumference is going
to touch the floor. Higher load will
cause excessive bristle wear
and more power for moving the
machine.
Adjust tension of side
broom Vee belt
To tension the Vee belt, proceed in
the following way:
Slue-up side broom;
Loosen bolts (B/2), should come
out approx. 5 mm (0.2");
Lift roller holder (B/1) from slot in
plastic rib;
Slue roller holder (B/1) out, intro-
duce into next slot, slue back and
tighten;
Slue down side broom, check ten-
sion, readjust as required.
Note: Adjust Vee belt tension just
as far as required to ensure power
transmission. Do not adjust too
high a tension of the Vee belt to
avoid excessive load and wear to
the side broom, and to preclude
poor sweeping performance.
A B
11
Side broom
The side broom is driven by a Vee
belt from the RH wheel. Slueing down
the side broom will tension the belt,
and driving condition thus will be
established.
Replacement
of side broom
Slue-up side broom arm
Remove clamp screw underneath
side broom (spanner size 10 mm)
Pull out side broom
Plug-on new side broom and
secure. Do not overtorque clamp
screw to avoid squeezing the
bristles hub.
Note: Adjust ground clearance with
handwheel (A/1) so that 2/3of the
broom circumference is going
to touch the floor. Higher load will
cause excessive bristle wear
and more power for moving the
machine.
Adjust tension of side
broom Vee belt
To tension the Vee belt, proceed in
the following way:
Slue-up side broom;
Loosen bolts (B/2), should come
out approx. 5 mm (0.2");
Lift roller holder (B/1) from slot in
plastic rib;
Slue roller holder (B/1) out, intro-
duce into next slot, slue back and
tighten;
Slue down side broom, check ten-
sion, readjust as required.
Note: Adjust Vee belt tension just
as far as required to ensure power
transmission. Do not adjust too
high a tension of the Vee belt to
avoid excessive load and wear to
the side broom, and to preclude
poor sweeping performance.
A B

12
Replacement of side
broom Vee belt
To remove or to re-install a Vee-belt,
proceed in the following way:
Remove side broom
Remove washers, deflector plate
and spacers from broom shaft
(fig. A);
Remove circlip, pull washers and
pulley with Vee belt off shaft (key
should not drop out from the shaft);
Fit new Vee belt on pulley and re-
assemble (reverse the above pro-
cedure).
Note: After having assembled the
pulley, check for key in place (refer
to sketch right above).
Check:
Move Vee belt to the right, shaft will
have to follow, move Vee belt to the
left, shaft will have to stand still. (view
into side broom arm).
Location of key:
(bottom view, into side broom arm)
Sealing lips
The rubber sealing lips will avoid dust
to be expelled by the broom.
Damaged or worn-out lips will have
to be replaced.
A B
12
Replacement of side
broom Vee belt
To remove or to re-install a Vee-belt,
proceed in the following way:
Remove side broom
Remove washers, deflector plate
and spacers from broom shaft
(fig. A);
Remove circlip, pull washers and
pulley with Vee belt off shaft (key
should not drop out from the shaft);
Fit new Vee belt on pulley and re-
assemble (reverse the above pro-
cedure).
Note: After having assembled the
pulley, check for key in place (refer
to sketch right above).
Check:
Move Vee belt to the right, shaft will
have to follow, move Vee belt to the
left, shaft will have to stand still. (view
into side broom arm).
Location of key:
(bottom view, into side broom arm)
Sealing lips
The rubber sealing lips will avoid dust
to be expelled by the broom.
Damaged or worn-out lips will have
to be replaced.
A B

13
Grease track wheels
For cleaning and greasing the axle
and pinion, remove track wheels as
follows:
Remove hub caps
Insert two screwdrivers into the
slots marked by arrows, and remo-
ve the hub cap using the screwdri-
ver as a lever, applying force in a
uniform manner (fig. A).
Then remove the circlip from the
wheel axle and remove the track
wheel (fig. C).
Grease axle and pinion
Re-assemble track wheel.
Attach hub cap as shown in fig. B,
check for index marks in place
(arrows).
A B C
13
Grease track wheels
For cleaning and greasing the axle
and pinion, remove track wheels as
follows:
Remove hub caps
Insert two screwdrivers into the
slots marked by arrows, and remo-
ve the hub cap using the screwdri-
ver as a lever, applying force in a
uniform manner (fig. A).
Then remove the circlip from the
wheel axle and remove the track
wheel (fig. C).
Grease axle and pinion
Re-assemble track wheel.
Attach hub cap as shown in fig. B,
check for index marks in place
(arrows).
A B C

14
Technical Data
Dimensions, weights, ratings unit of measures
measurement
width w/o side broom mm (") 720 (28.35)
width with side broom mm (") 790 (31.10)
height with handlebar, handlebar high position mm (") 1,060 (41.7)
height with handlebar, handlebar low position mm (") 900 (35.4)
height with folded handlebar mm (") 390 (15.35)
length with folded handlebar with side broom mm (") 1,030 (40.5)
length w/o side broom, handlebar high position mm (") 1,080 (42.5)
length w/o side broom, handlebar low position mm (") 1,260 (49.6)
length with side broom, handlebar high position mm (") 1,330 (52.4)
length with side broom, handlebar low position mm (") 1,510 (59.4)
weight (opearting, incl. side broom) kg (lbs) 25 (55)
drive wheels (dia./width) mm 280 x 40
(") (11.02 x 1.57)
swept width w/o side broom mm (") 480 (18.9)
swept width with side broom mm (") 670 (26.38)
broom roller dia. mm (") 250 (9.84)
broom roller width mm (") 480 (18.9)
min. dia. of roller broom mm (") 180 (7.09)
broom speed at 4 km/h (2.5 mph) rpm 250
side broom (Polyester), dia. mm (") 325 (12.8)
side broom speed at 4 km/h (2.5 mph) rpm 85
side broom drive (Vee belt) mm 8 x 1765 ± 5
dirt hopper (40 litres capacity) l 25–28 usable
surfacing rating (theoretic) at 4 km/h with side broom m2/h 2,680
14
Technical Data
Dimensions, weights, ratings unit of measures
measurement
width w/o side broom mm (") 720 (28.35)
width with side broom mm (") 790 (31.10)
height with handlebar, handlebar high position mm (") 1,060 (41.7)
height with handlebar, handlebar low position mm (") 900 (35.4)
height with folded handlebar mm (") 390 (15.35)
length with folded handlebar with side broom mm (") 1,030 (40.5)
length w/o side broom, handlebar high position mm (") 1,080 (42.5)
length w/o side broom, handlebar low position mm (") 1,260 (49.6)
length with side broom, handlebar high position mm (") 1,330 (52.4)
length with side broom, handlebar low position mm (") 1,510 (59.4)
weight (opearting, incl. side broom) kg (lbs) 25 (55)
drive wheels (dia./width) mm 280 x 40
(") (11.02 x 1.57)
swept width w/o side broom mm (") 480 (18.9)
swept width with side broom mm (") 670 (26.38)
broom roller dia. mm (") 250 (9.84)
broom roller width mm (") 480 (18.9)
min. dia. of roller broom mm (") 180 (7.09)
broom speed at 4 km/h (2.5 mph) rpm 250
side broom (Polyester), dia. mm (") 325 (12.8)
side broom speed at 4 km/h (2.5 mph) rpm 85
side broom drive (Vee belt) mm 8 x 1765 ± 5
dirt hopper (40 litres capacity) l 25–28 usable
surfacing rating (theoretic) at 4 km/h with side broom m2/h 2,680

15
Maintenance work
C mpliance with the maintenance
w rk rec mmended by Hak will
make sure that y ur machine is ready
t perate at any time.
Precauti ns are easier than repair –
and cheaper!
Sh uld y ur in-h use w rksh p n t
be able t perf rm maintenance w rk
per ur schedule, please c ntact y ur
l cal Hak dealer f r c ncluding a
maintenance agreement.
Please have y ur machine number
available f r all repairs r parts
rders. It is printed n the data plate.
The data plate is l cated at the left
b tt m end f the frame.
Intervals
daily
● empty and clean dirt h pper
● clean the machine
● inspect br m bars and sealing lips
every 6 months
● grease axles f track wheels
and pini ns
● check drive belt tensi n, re-adjust
as required
15
Maintenance work
C mpliance with the maintenance
w rk rec mmended by Hak will
make sure that y ur machine is ready
t perate at any time.
Precauti ns are easier than repair –
and cheaper!
Sh uld y ur in-h use w rksh p n t
be able t perf rm maintenance w rk
per ur schedule, please c ntact y ur
l cal Hak dealer f r c ncluding a
maintenance agreement.
Please have y ur machine number
available f r all repairs r parts
rders. It is printed n the data plate.
The data plate is l cated at the left
b tt m end f the frame.
Intervals
daily
● empty and clean dirt h pper
● clean the machine
● inspect br m bars and sealing lips
every 6 months
● grease axles f track wheels
and pini ns
● check drive belt tensi n, re-adjust
as required

Advanced Technology for a
Cleaner, Better Environment
Hako GmbH ā Hamburger Str. 209-239 ā 23843 Bad Oldesloe, Germany
Phone [phone] · Fax [phone]
88-10-