HAKO Citymaster 650 User manual

Operating Manual
Citymaster 650 (147015)
Issue: 02.2020
Part number: 88-10-3206-4001-02
Cleaning technology •Municipal technology

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Introduction
Introduction
Foreword
Dear customer,
We are certain that the excellent qualities of the vehicle will justify the faith you have shown in us by your
purchase.
To guarantee you safe working with the vehicle, please read the Safety Notes chapter before putting it into
service.
Your own safety, as well as the safety of others, depends essentially on your ability to control the vehicle. Please
read this original operating manual before you use the vehicle for the first time, act accordingly and keep these
instructions for future reference or subsequent users. The operating manual (to ISO 3600) contains all important
information for operation, maintenance and care. We have provided the places in this operating manual concern-
ing your safety with a danger pictogram. Your authorised Hako dealer is available at all times to answer further
questions about the vehicle or the operating manual.
We would expressly advise you that no legal claims may be asserted based on the contents of this operating
manual. In the case of necessary repair work, please make sure that only original spare parts are used. Spare
parts must be original spare parts to guarantee safety. We reserve the right to make changes in the interests of
further technical development.
Hako GmbH
23843 Bad Oldesloe, Germany
Hamburger Str. 209-239
Phone [phone]
Issue:
Index Part number Valid as from: FIN
088-10-3206-4001-0203.2020 WHW14701500001200

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Introduction
Applications
The Citymaster 650 is a multi-purpose machine for commercial and municipal use throughout the year. The
Citymaster 650 can be used as vacuum sweeping system, lawn mowing system, sweeping system, snow clear-
ing system and transport system. The basic vehicle Fig. 1-A without attachments is described in chapter 1 to 5.
The following attachments are described in chapter 6:
•Vacuum sweeping system with the sweeping unit, suction mouth, dirt hopper and trolley Fig. 1-B
•Lawn mowing system with the mower Fig. 1-C
•Sweeping system with front sweeping machine Fig. 1-D
•Snow clearing system with the front sweeping machine or a snow blade Fig. 1-E. The salt and grit spreader
Fig. 1-F can be used for spreading.
The loading platform Fig. 1-G is used for holding salt and grit.
•Transport system with the loading platform or with trailer Fig. 1-H.
Your authorised Hako dealer is available to you at all times to answer questions on further applications.
B
A
Fig. 1:
CDE
H
FG

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Introduction
Vehicle data
Your vehicle is described clearly by the following data. Please always quote these data in correspondence or
when making a telephone query to your authorised Hako dealer or our company.
•Vehicle type:
•Chassis number:
•Engine number:
•Start-up on:
Please enter the data applicable to your vehicle in the list above. The data are immediately available in the case
of enquiries or spare parts orders.
Your nearest authorised Hako dealer
•Address:
•Telephone:

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Introduction
Intended use
The Citymaster 650 is a multi-purpose machine intended for commercial and municipal use throughout the year
and with the attachments approved by Hako it is suitable for use for mowing and sweeping and for snow clearing.
Any use extending beyond this is not intended use. The manufacturer is not liable for any damage resulting from
this and the user alone bears the risk. Intended use also includes compliance with the operating, maintenance
and servicing conditions specified by the manufacturer. The vehicle may be used, maintained and repaired only
by persons who are familiar with this work and instructed about the dangers. The vehicle and its attachments cor-
respond by virtue of their design and construction as well as in the version distributed by us to the usual health
and safety requirements of the EC Directives (see Declaration of Conformity and CoC documents). These docu-
ments lose their validity in the event of a modification not authorised by us. The manufacturer is not deemed lia-
ble for any damage resulting from unauthorised modifications to the machine.
Notes on warranty
The terms defined in the purchase agreement apply. Claims for compensation in relation to damage are excluded
from the terms of the warranty when the damage is the result of the failure to observe rules concerning servicing
and maintenance. Maintenance work must be carried out by authorised Hako dealers and confirmed in the “Main-
tenance Report”, which serves as a warranty logbook. The following are excluded from the terms of warranty:
wear and tear through overuse, defective fuses, improper handling and use and unauthorised modifications.
Claims under the terms of the warranty are also annulled when damage occurs to the vehicle resulting from the
use of parts or accessories not explicitly approved of by us or from failure to observe maintenance rules.
Acceptance of the vehicle
Inspect the vehicle immediately on delivery for signs of transport damage. You will be compensated if the dam-
age is immediately confirmed by the haulage contractor and the damage report is sent to our authorised Hako
dealer together with the consignment note.
Conditions for approval
The Citymaster 650 is a multi-purpose machine (tractor for use in agriculture or forestry) in terms of the EU
Regulation 167/2013. The manufacturer provides an EC Certificate of Conformity and an EC Declaration of
Conformity. Based on the EC Certificate of Conformity, the local licensing authorities will produce the registration
certificate part 2 (vehicle registration) and part 1 (vehicle registration). For use on public roads, paths and areas
the Citymaster 650 has to be licensed and display an official license plate. In accordance with the StVZO, in
Germany the vehicle must carry a first aid kit, warning triangle and the vehicle type approval when used on public
roads, paths and pedestrian precincts. In Germany the Citymaster 650 is subject to regular general inspection
according to § 29 StVZO (every 24 months).
To acquire a new registration certificate, the vehicle must be presented to an officially accepted expert to produce
a new report. The modifications have to be included in the registration certificate by the registration authorities. In
the EC Declaration of Conformity the manufacturer declares that the attachments approved by Hako adhere to
the rulings in the EC Directive 2006/42/EC.
In other countries, the corresponding national regulations must be complied with.
Warning
If any modifications or additions are made to the Citymaster 650, which affect the contents and are
not contained in the registration certificate, it will become void. In consequence the insurance cover
and the vehicle tax will also become void.

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Introduction
Driving license
According to the driving license law in Germany, the Citymaster 650 may be driven as a multi-purpose machine
(tractor) by drivers with driving license class B. Driving license class B includes vehicle class L (certain agricul-
tural machinery).
In other countries, the corresponding national regulations must be complied with.
Equipment
According to § 53 StVZO the following equipment has to be kept with the vehicle in the Federal Republic of
Germany (not included in the scope of supply):
•1 warning triangle of approved type
•1 warning light of approved type
•1 warning vest
•1 first aid kit corresponding at least to the requirements of DIN 13164, Sheet 1 standard. In other countries, the
corresponding national regulations must be complied with.
Required documents
Within the Federal Republic of Germany, the following documents must always be available:
•Approval certificate (Part I) of the vehicle
•Valid driving license of the driver
•Operating manual (kept in the left-hand operating console)
In other countries, the corresponding national regulations must be complied with.
Vehicle inspection
•All occupational accident insurance schemes in the Federal Republic of Germany require a safety inspection
of your vehicle according to BGV D 29, which must be made at least once annually by an expert.
An inspection label should be attached to the vehicle in addition so that the driver knows when the next expert
inspection is due.
•According to § 29 StVZO of the Federal Republic of Germany, a general inspection (HU) must be made
regularly:
•For vehicles of less than / equal to 3.5 t permitted overall weight every 24 months (for vehicles which are
hired commercially without provision of a driver, 12 months apply).
•For vehicles of more than 3.5 t permitted overall weight every 12 months.
In other countries, the corresponding national regulations must be complied with.

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Table of contents
Introduction .................................................................................................... 2
Foreword ......................................................................................................... 2
Applications ..................................................................................................... 3
Vehicle data .................................................................................................... 4
Intended use ................................................................................................... 5
Notes on warranty ........................................................................................... 5
Acceptance of the vehicle ............................................................................... 5
Conditions for approval ................................................................................... 5
Driving license ................................................................................................. 6
Equipment ....................................................................................................... 6
Required documents ....................................................................................... 6
Vehicle inspection ........................................................................................... 6
1 Safety Instructions ......................................................................................... 11
1.1 Marking of warning and danger symbols ......................................................... 11
1.2 General safety instructions .............................................................................. 12
1.3 Operating safety instructions ........................................................................... 12
1.4 Safety instructions for attachments ................................................................. 14
1.5 Information about special risks ........................................................................ 16
1.6 Safety instructions for maintenance and servicing .......................................... 17
1.7 Environmental protection instructions ............................................................. 19
1.8 Shutting down and disposal ............................................................................ 20
1.9 Labels on the vehicle ...................................................................................... 21
2 Use................................................................................................................... 25
2.1 Overviews ....................................................................................................... 25
2.1.1 Front view ........................................................................................................ 26
2.1.2 Rear view ........................................................................................................ 28
2.1.3 Driver's cab ..................................................................................................... 30
2.2 Multifunction display ........................................................................................ 35
2.2.1 Start screen ..................................................................................................... 35
2.2.2 Menu guidance ................................................................................................ 35
2.2.3 Menu structure ................................................................................................ 36
2.2.4 Normal view ..................................................................................................... 37
2.2.5 Working menu (A menu) ................................................................................. 38
2.2.6 Operating menu (B menu) ............................................................................... 40
2.2.7 Configuration menu (C menu) ......................................................................... 42
2.2.8 Warning and information symbols ................................................................... 49
2.3 Controls in the driver's cab .............................................................................. 53
2.3.1 Steering column control panel ......................................................................... 53
2.3.2 Comfort steering wheel (optional) ................................................................... 56
2.3.3 Left-hand control panel ................................................................................... 59
2.3.4 Right-hand control panel ................................................................................. 59
2.3.5 Arm rest control panel ..................................................................................... 62
2.3.6 Roof control panel ........................................................................................... 63
2.3.7 Accelerator pedal ............................................................................................ 64
2.3.8 Coarse material flap ........................................................................................ 64
2.3.9 Brake system .................................................................................................. 65
2.3.10 Driver's seat .................................................................................................... 66
2.3.11 Seat belt .......................................................................................................... 68
2.3.12 Cab heating ..................................................................................................... 69
2.3.13 Air conditioning system ................................................................................... 70
2.3.14 Doors ............................................................................................................... 71
2.4 Operating elements on the vehicle .................................................................. 72

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Table of contents
2.4.1 Auxiliary tool .................................................................................................... 72
2.4.2 Ball cock circulating water ............................................................................... 72
2.4.3 Front tool carrier .............................................................................................. 73
2.4.4 Connections for front attachments .................................................................. 76
2.4.5 Connections for rear attachments ................................................................... 77
3 Operation ........................................................................................................ 78
3.1 Instruction ........................................................................................................ 78
3.1.1 Climbing up and down ..................................................................................... 78
3.2 Before start-up of the vehicle .......................................................................... 79
3.2.1 Check-list – Before start-up of the vehicle ....................................................... 80
3.3 Starting and driving the vehicle ....................................................................... 83
3.3.1 Starting and driving the vehicle ....................................................................... 84
3.3.2 Diesel particle filter .......................................................................................... 87
3.3.3 Troubleshooting ............................................................................................... 89
3.4 Shutting down the vehicle ............................................................................... 90
3.4.1 Shutting down after the end of work ................................................................ 90
3.4.2 Shutting down in work breaks ......................................................................... 90
3.4.3 Shutting down on occurrence of faults ............................................................ 90
3.5 Transporting and towing the vehicle ................................................................ 91
3.5.1 Transporting the vehicle .................................................................................. 91
3.5.2 Towing the vehicle ........................................................................................... 92
3.6 Working with attachments ............................................................................... 93
3.6.1 Ballast .............................................................................................................. 94
4 Technical data ................................................................................................ 97
5 Maintenance and Servicing ........................................................................... 100
5.1 Maintenance plan ............................................................................................ 101
5.2 Panelling and covers ....................................................................................... 102
5.2.1 Removing the engine cover ............................................................................. 102
5.2.2 Opening the side panelling on the left and right .............................................. 102
5.2.3 Removing radiator cover ................................................................................. 102
5.3 Engine ............................................................................................................. 103
5.3.1 Checking the engine oil level ........................................................................... 103
5.4 Fuel system ..................................................................................................... 104
5.4.1 Emptying the water trap .................................................................................. 104
5.5 Cooling system ................................................................................................ 105
5.5.1 Cleaning the cooling system ........................................................................... 105
5.5.2 Checking the coolant level .............................................................................. 106
5.6 Air filter ............................................................................................................ 107
5.6.1 Checking the air filter ....................................................................................... 107
5.6.2 Cyclone separator and dust ejection valve ...................................................... 107
5.6.3 Cleaning/changing the air filter ........................................................................ 108
5.6.4 Changing the safety cartridge ......................................................................... 108
5.7 Hydraulic system ............................................................................................. 109
5.7.1 Important information for using BIO OIL .......................................................... 110
5.7.2 Checking the hydraulic oil level ....................................................................... 111
5.8 Driver's cab ...................................................................................................... 112
5.8.1 Changing the cab air filter ............................................................................... 112
5.9 Wheels ............................................................................................................ 113
5.9.1 Tyre changing .................................................................................................. 113
5.10 Electrical system ............................................................................................. 114

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Table of contents
5.10.1 Lamps ............................................................................................................. 114
5.10.2 Fuses and relays ............................................................................................. 116
5.10.3 Battery ............................................................................................................. 119
5.11 Lubrication plan ............................................................................................... 121
5.12 Cleaning the vehicle ........................................................................................ 122
5.12.1 General notes .................................................................................................. 122
6 Attachments and Options.............................................................................. 124
6.1 Vacuum sweeping system ............................................................................... 125
6.1.1 Labels on the unit ............................................................................................ 126
6.1.2 Vacuum sweeping system safety instructions ................................................. 126
6.1.3 Mounting ......................................................................................................... 127
Mounting the suction mouth ............................................................................ 127
Mounting the sweeping unit ............................................................................ 128
Mounting the dirt hopper. ................................................................................ 130
6.1.4 Operation ........................................................................................................ 133
Check-list – Before start-up of the vacuum sweeping system ......................... 133
Checklist – Vacuum sweeping ........................................................................ 135
Checklist – Settings for vacuum sweeping ...................................................... 141
Check-list – Cleaning the vacuum sweeping system ...................................... 143
6.1.5 Technical data ................................................................................................. 146
6.1.6 Maintenance .................................................................................................... 148
Maintenance plan ............................................................................................ 148
Inserting the safety strut .................................................................................. 149
Checking the rotating brushes ......................................................................... 149
Checking the rotating brush pressure ............................................................. 150
Checking the sweeping level ........................................................................... 150
Checking the suction mouth sealing strips ...................................................... 151
Checking the suction duct seal ........................................................................ 152
Lubrication points ............................................................................................ 152
6.1.7 Troubleshooting .............................................................................................. 153
6.1.8 Accessories ..................................................................................................... 153
6.2 Lawn mowing system ...................................................................................... 154
6.2.1 Labels on the unit ............................................................................................ 155
6.2.2 Mowing system safety instructions .................................................................. 155
6.2.3 Mounting ......................................................................................................... 156
Mounting the mower ........................................................................................ 156
6.2.4 Operation ........................................................................................................ 157
Check-list – Before start-up of the mowing system ......................................... 157
Checklist – Mowing ......................................................................................... 158
6.2.5 Technical data ................................................................................................. 159
6.2.6 Maintenance .................................................................................................... 160
Maintenance plan ............................................................................................ 160
Changing mowing blades ................................................................................ 161
Changing the V-belt ........................................................................................ 161
Cleaning the mower ........................................................................................ 161
Cleaning the suction nozzle ............................................................................ 161
Lubrication points ............................................................................................ 161
6.2.7 Troubleshooting .............................................................................................. 162
6.2.8 Accessories ..................................................................................................... 162
6.3 Sweeping system ............................................................................................ 163
6.3.1 Labels on the unit ............................................................................................ 164
6.3.2 Sweeping system safety instructions .............................................................. 164
6.3.3 Mounting ......................................................................................................... 165
Mounting the front sweeping machine ............................................................. 165

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Table of contents
6.3.4 Operation ......................................................................................................... 166
Check-list – Before start-up of the sweeping system ...................................... 166
Checklist – Sweeping ...................................................................................... 167
6.3.5 Technical data ................................................................................................. 169
6.3.6 Maintenance .................................................................................................... 169
Maintenance plan ............................................................................................ 169
Changing the sweeping roller .......................................................................... 169
Checking the sweeping level ........................................................................... 169
Checking the V-belt tension ............................................................................ 170
Changing the gearbox oil ................................................................................ 170
Lubrication points ............................................................................................ 171
6.3.7 Troubleshooting ............................................................................................... 171
6.3.8 Accessories ..................................................................................................... 171
6.4 Snow clearing system ..................................................................................... 172
6.4.1 Labels on the unit ............................................................................................ 173
6.4.2 Snow clearing system safety instructions ........................................................ 173
6.4.3 Mounting .......................................................................................................... 174
Mounting the snow blade ................................................................................ 174
Mounting the loading platform ......................................................................... 175
Mounting the spreader .................................................................................... 178
6.4.4 Operation ......................................................................................................... 179
Checklist – Before start-up of the snow clearing system ................................. 179
Check-list – Snow clearing .............................................................................. 180
6.4.5 Technical data ................................................................................................. 182
6.4.6 Maintenance .................................................................................................... 182
6.4.7 Accessories ..................................................................................................... 182
6.5 Transport system ............................................................................................. 183
6.5.1 Labels on the unit ............................................................................................ 184
6.5.2 Safety instructions ........................................................................................... 184
6.5.3 Mounting .......................................................................................................... 184
Mounting the trailer hitch plate (optional) ........................................................ 184
Mounting the jaw coupling (optional) ............................................................... 185
Mounting the ball head coupling (optional) ...................................................... 185
6.5.4 Operation ......................................................................................................... 186
Coupling the trailer .......................................................................................... 186
Uncoupling the trailer ...................................................................................... 186
Starting transport ............................................................................................. 186
6.5.5 Technical data ................................................................................................. 187
6.5.6 Maintenance .................................................................................................... 187
6.5.7 Accessories ..................................................................................................... 187
6.6 Options ............................................................................................................ 188
EC conformity declaration............................................................................. 189