HALL Technical Services B737-MAX8 User manual
HALL Technical Services, LLC
TB- M A X 9 T O W B A R M A N U A L
Page 1
B737-MAX8
TOWBAR MANUAL
FOR USE WITH -900ER, -MAX8, - MAX9
HALL Technical Services, LLC
514 Mecklem Lane
Ellwood City, PA 16117
Phone 724-752-2000
Fax 724-758-1558
Email [email protected]om
______________________________________________________________________________
2021-12-21 INITIAL RELEASE revision 1
2022-1-14 ADD HANDLE TIMING
HALL Technical Services, LLC
TB- M A X 9 T O W B A R M A N U A L
Page 2
0. Index
Section Description Page
One Specifications 2
Two Safety 3
Three Operating Procedures 4
Four Preventive Maintenance 7
Five Replacement Part Kits / Assemblies 8
Six End of Life Statement 8
Seven Warranty 8
Eight Drawings List 8
1. Specifications
1.1. Compatible Aircraft
1.1.1.Boeing 737-MAX8
Boeing 737-900ER
Boeing 737-MAX9
Boeing 737-MAX10
1.2. Physical Specifications
Part Number Description Weight Length
TB-MAX8-HL-SS Towbar complete with Lift Kit & Soft Start ~345 lbs ~15’
TB-7378-HA-ASL Head Assembly (no adapter) 40 lbs 1’-7 3/8”
TB-MAX8-AC Adapter Assembly 29 lbs 8 5/16”
TB-T5-SS Towbar Tube Assembly w/ Lift Kit & Soft Start 277 lbs 13’-3”
TB-T5-TE-SS Towbar Tube & Eye, Soft Start 169 lbs 13’-3”
1.3. Shear Pin
Shear Pin TB-MAX8-SP Shear Value: 27,402 lbs.
NOTE: Shear pins are produced in controlled batches; only use Hall Technical Services LLC shear pins.
Shear pin testing and manufacturing records are permanently stored for reference. Failure to use Hall
Shear Pin shall void warranty.
Contact for Additional Shear Pin Values or for use on other Aircraft
HALL Technical Services, LLC
TB- M A X 9 T O W B A R M A N U A L
Page 3
2. Safety
To ensure safe operation, please read the following statements and understand their meaning. This
manual contains safety precautions which are explained below.
WARNING!
Warning is used to indicate the presence of a hazard which will or can cause minor personal injury
or property damage if the Warning Notice is ignored.
CAUTION!
Caution is used to indicate the presence of a hazard which will or can cause personal injury or
property damage if the Caution Notice is ignored.
WARNING!
A damaged or bent towbar should not be used. Towbar should be repaired or replaced.
BENT TOWBARS CAN NOT BE REPAIRED AND MUST BE REPLACED.
WARNING!
Always use lifting mechanism to raise and lower towbar.
HALL Technical Services, LLC
TB- M A X 9 T O W B A R M A N U A L
Page 4
3. Operating Procedures
3.1. Responsibility
•Operator of the tractor must understand that it is his/her responsibility to move the aircraft
safely in accordance with the aircraft manufacturers operational procedures.
•Employer of tractor operator is responsible for providing sufficient operator training to
ensure safe operation of towbar for pushback and towing operations
The following are recommendations.
3.2. Inspect the Towbar prior to each use:
3.2.1.Visually inspect shear pin for correct installation and that it is the correct shear pin
marked 737-MAX8(see image below). Verify that shear pin is not broken.
3.2.2.Visually verify that the Pivot bolt nut is present on underside of adapter.
3.2.3.Visually inspect towbar tube for cracks at welded joints.
3.2.4.Visually inspect tow eye assembly for damage and loose or missing hardware.
3.2.5.Visually inspect wheel carriage for damage and loose or missing components.
3.2.6.Visually inspect adapter to tube flange bolts (Torque as required 80 lb-ft).
3.2.7.Check head latch mechanism for proper travel and locking action in both forward
and back positions. Inspect for damage and loose or missing components.
WARNING! DO NOT attempt to push or tow an aircraft with a damaged towbar.
3.3. Use the correct size Aircraft Tow Tractor:
An important consideration for safe movement of an aircraft is using the correct category of tractor
for pushback and towing operations. Incidents are more likely to occur when using a tractor that is
either too large or too small for a particular aircraft. Consult the Aircraft Manufacturers Ground
THE FOLLOWING IS A RECOMMENDATION ONLY. ALWAYS
FOLLOW AIRCRAFT MANUFACTURERS PROCEDURES AND AIRLINE
SPECIFIC OPERATING PROCEDURES FOR PUSHBACK AND TOWING
OPERATIONS
HALL Technical Services, LLC
TB- M A X 9 T O W B A R M A N U A L
Page 5
Towing Requirements chart to obtain tractor draw bar pull and total wheel traction requirements
based on aircraft and environmental conditions.
•Boeing 737-MAX8 Maximum Takeoff Weight = 181,200 lbs
•Category 2 Tow Tractor is recommended.
Category
Aircraft Maximum Takeoff Weight
Tractor Draw Bar Pull
1
Up to 50,000 kg (110,000 lbs.)
14,000 kg (8,800 lbs.)
2
Up to 150,000 kg (330,690 lbs.)
212,000 kg (26,455 lbs.)
3
Up to 260,000 kg (573,196 lbs.)
318,000 kg (39,683 lbs.)
4
More than 260,000 kg (573,196 lbs.)
440,000 kg (88,184 lbs.)
Source: IATA "Airport Handling Ground Support Equipment" Specification AHM 955: "Functional Specification for an Aircraft Tractor"
3.4. Attach towbar to aircraft first, then to tractor.
3.5. Towbar should be horizontal to ground or up to 2" (5cm) higher at the aircraft end.
3.6. Do not exceed a 90 degree angle between towbar and pushback tractor. Damage to
towbar or aircraft can occur.
3.7. Always start a pushback with the tractor in-line with the towbar.
3.8. Attach the Towbar to the Aircraft
3.8.1. First check that the towbar head handle is in the OPEN position.
3.8.2. Line up towbar to nose pin of aircraft and slide head under the nose pin.
3.8.3. Rotate the handle to slide the locking plate over the nose pin into the LOCK
position. “LEFT IS LOCKED”. Verify auto safety latch is latched. The head can only
be disengaged by operation of the handle.
HALL Technical Services, LLC
TB- M A X 9 T O W B A R M A N U A L
Page 6
3.9. Attach the Towbar to the Tow Tractor
3.9.1.Use the hydraulic pump to lift the towbar to the correct engagement height with
the tow tractor.
3.9.2. Position the tractor and install the hitch pin.
3.9.3.Release the hydraulic pump allowing the wheels to rise up off the ground.
WARNING! Tow or push the aircraft only if the towbars’tires are not touching the ground.
3.10. Push the Aircraft
NOTE: If at any time the shear pin yields or breaks, carefully bring the aircraft to a stop. Follow aircraft
manufacturers and/or airline nose landing gear inspection procedures prior to installing a new shear pin
to continue the operation.
3.11. Disconnect the Towbar from the Aircraft and return to gate
3.11.1. Lower the wheels to approximately 1” from ground using the hydraulic pump.
3.11.2. Position feet away from underneath the towbar.
3.11.3. Hold back auto safety latch.
3.11.4. Rotate handle to OPEN position, dropping towbar to ground, clearing the NLG
hookup pin.
3.11.5. Back tractor with towbar away from aircraft.
THE FOLLOWING IS ACCEPTABLE PRACTICE. ALWAYS FOLLOW
AIRCRAFT MANUFACTURER & AIRLINE SPECIFIC PROCEDURES FOR
PUSHBACK AND TOWING OPERATIONS
HALL Technical Services, LLC
TB- M A X 9 T O W B A R M A N U A L
Page 7
4. Preventive Maintenance
NOTE: Hall Industries recommends using this maintenance procedure monthly (or as required by
airlines maintenance procedures). Replace worn or damaged parts as needed.
4.1. Replace Shear Pin. Shear pin should have a slight vertical play, spin freely and the nut
should not be tight to the head. A very small gap (0.001"-0.020" feeler gage) between the
nut and the head is required.
4.2. Check Pivot Bolt. Verify nut is present and tightened to contact.
4.3. Check Shear Pin Bushings. They should not be worn, cracked, or otherwise damaged.
NOTE: Always replace bushings as a set. Never replace only one bushing.
4.4. Check adapter/tube flange bolts for tightness. Torque to 80 lb-ft.
4.5. Check wheels and wheel carriage assembly for bent, broken, or worn parts. Lubricate pivot
points using dry lubricant (WD-40 Dry Lubricant or Similar). Inspect hydraulic fittings for
leaks. With hydraulic lift in the down / collapsed position Inspect hydraulic fluid for
level and quality. Add hydraulic fluid if necessary. Use hydraulic fluid per MIL-
PRF-5606H.
4.6. Check head assembly for operation of lock mechanism. Verify that all bolts and Nord-Lock
washers are present and fully torqued (33 lb-ft). Bolts are located underneath the head.
4.7. Inspect jaw for excessive wear or cracking. Replace head if cracked.
4.8. Verify operation of auto safety latch and repair or replace components as required.
4.9. Check tow eye and hardware for condition. Check that all hardware is tight. Verify that
tow eye rotates a little bit in each direction and then hits a stop.
4.10. Check main body tube for bending or cracking.
4.11. If the drag plate is worn and towbar head or eye is dragging use replacement drag plate
kit.
4.12. Clean, repaint or touch-up paint as required.
4.13. Inspect tags and labels. Replace if damaged or missing (see the drawings in the
attachment section for labels and placements).
HALL Technical Services, LLC
TB- M A X 9 T O W B A R M A N U A L
Page 8
5. Handle Timing and Adjustment
When replacing the handle weldment (TB-7378-HDL) the handle must be properly aligned on the
actuating screw (TB-7378-TL). The handle should go from slightly past parallel with the top of the
head at both the open and closed position.
To properly rack the hand on the screw, place the slide lock into vice with the wide side parallel to
the ground. Place the handle barrel on the thread so that the first thread catches near the 1” o’clock
position, when facing the nut on the handle. Rotate the handle until the barrel of the handle contact
the block. The handle should be near parallel and ideally slight below.
Starting Position Proper Finishing Position
The latch must easily close over the handle when operating.
When replacing the handle or thread check that the motion of the handle is easy throughout the
entire range of motion. The rear bearing block alignment is critical to the proper function of the
towbar. While tightening the screws holding the rear bearing block, continuously move the handle
throughout its entire range of motion to verify alignment. If the handle catches or becomes difficult
at any point, loosen the rear block and start over.
HALL Technical Services, LLC
TB- M A X 9 T O W B A R M A N U A L
Page 9
6. Replacement Parts
Part Number Description
TB-MAX8-HL-SS Towbar complete with Lift Kit & Soft Start & ASL
TB-MAX8-HAC-ASL Head & Adapter Assembly
TB-7378-HA-ASL Head Assembly
TB-MAX8-AC Adapter Assembly
TB-7378-DP Drag Plate
TB-7378-TLN Actuating Nut
TB-T5-SS Towbar Tube Assembly w/ Lift Kit & Soft Start
TB-T5-TE-SS Towbar Tube & Eye, Soft Start
TB-SS5 Soft Start Assembly
*See attached drawings for additional individual part numbers
*All hardware must be Grade 5 or Grade 8.
7. End of Life Statement
This towbar is designed to provide years of reliable service, but at some point, in time it may be
necessary to retire the unit from service. To protect our environment specific guidelines and
requirements should be followed.
The towbar is primarily constructed of plated or painted carbon steel with a few components made
of stainless steel 303/304 alloy and aluminum alloys and contains no hazardous materials. Please
follow country, regional, or local requirements for materials recycling.
8. Warranty
Warranty: All parts are guaranteed against defects for one year. If at any time this manual is not
followed it will void the warranty (preventive maintenance logs are required for all warranty
replacement parts). All replacement parts must be genuine Hall Industries parts.
9. Drawings List
TB-MAX8-HL-SS Towbar Complete, Soft Start
TB-MAX8-HAC-ASL Head and Adapter –Individual Components
TB-7378-ASL Automatic Safety Latch
TB-T5-TE-SS Tube & Eye with Hardware (Soft Start Tow eye)
TB-SS5 Soft Start Assembly
TB-T5-HL Lift Kit for 5” Towbar Tube
1
3
2
4576
NOTES:
1.
REVISIONS
REV
DESCRIPTION
DATE
BY
CHK
ITEM NO.
PART NUMBER
DESCRIPTION
1
TB-MAX8-HAC-ASL
HEAD AND ADAPTER COMPLETE
1
2
TB-T5-TE-SS
5" SOFT START TUBE & EYE W/HD
1
3
TB-T5-HL
LIFT KIT, TOWBAR, 5"
1
4
H508C0080ZP0000
1/2-13 x 2 1/2 HEX CAP SCREW
6
5
WH4520000ZP0000
1/2 WASHER, SAE TYPE A
12
6
N808C0000ZP0000
1/2-13 HEX NUT
6
7
WL4540000ZP0000
1/2 HEAVY SPLIT LOCK WASHER
6
DATE
TB-MAX8-HL-SS TOWBAR COMPLETE
DRAWN
DATE
514 Mecklem Ln Ellwood City, PA 16117
12/20/2021
TOLERANCES
ANGLE .XX .XXX
± 0.5° ± .01 ± .005
MAX8 COMPLETE
DHW
©
2019 HALL TECHNICAL SERVICES, LLC ALL RIGHTS RESERVED.
SOLIDWORKS
PROJECT
FILE NAME
DESCRIPTION
TB-MAX8-HL-SS
A
REV
HALL TECHNICAL SERVICES LLC
0
MAX8 TOWBAR
HALL TECHNICAL SERVICES LLC PROPRIETARY RIGHTS ARE INCLUDED IN THE INFORMATION DISCLOSED HEREIN. RECIPIENT, BY ACCEPTING THIS DOCUMENT, AGREES THAT
NEITHER THIS DOCUMENT NOR THE INFORMATION DISCLOSED HEREIN NOR ANY PART THEREOF SHALL BE REPRODUCED OR TRANSFERRED TO OTHER DOCUMENTS OR USED OR
DISCLOSED TO OTHERS FOR MANUFACTURING OR FOR ANY OTHER PURPOSE EXCEPT AS SPECIFICALLY AUTHORIZED IN WRITING BY HALL TECHNICAL SERVICES LLC.
SCALE 1:48
WEIGHT: 345 LBS
12/21/2021
MRE
SHEET 1 OF 1
BLAST & PAINT SPECIFICATION:
1. COMMERCIAL BLAST SSPC-SP6
.
2. SPRAY ONE COAT BEIGE EPOXY PRIMER PPG EPX-900 (EPX-901 CATALYST)
OR EQUIVALENT.
3. SPRAY TWO COATS SAFETY
RED AUE-100 ACRYLIC URETHANE ENAMEL (AUE-101 CATALYST)
OR EQUIVALENT.
POWDERCOAT CALLOUT:
POWDERCOAT color PER AAMA 2604-98, 1.2 MIL MIN. (FLORIDA 5 YEAR)
1.
POWDERCOAT color PER AAMA 2605-98 1.2 MIL MIN. (FLORIDA 10 YEAR)
1.
POWDERCOAT color PER MIL-C-24712A TYPE XX CLASS 2, 2 MIL MIN.
(INDOOR WET APPLICATIONS)
1.
POWDERCOAT color PER MIL-C-24712A TYPE XX CLASS 3, 4 MIL MIN.
(OUTDOOR APPLICATIONS)
1.
TYPES
TYPE 1: EPOXY
1.
TYPE II: EPOXY POLYESTER HYBRID
2.
TYPE III: POLYESTER
3.
TYPE IV: POLYESTER TRIGLYCEDIAL ISOCYANURATE (TGIC)
4.
TYPE V: POLYESTER URETHANE HYBRID
5.
TYPE VI: ACRYLIC
6.
TYPE VII: ACRYLIC POLYESTER HYBRID
7.
TYPE VIII: ACRYLIC URETHANE HYBRID
8.
TYPE IX: URETHANE
9.
TYPE X: POLYURETHANE
10.
TYPE XI: VINYL
11.
TYPE XII: NYLON
12.
GALVANIZING CALLOUT:
HOT DIP GALVANIZE IN ACCORDANCE WITH ASTM A123
1.
ZINC PLATING
SC2 SERVICE CONDITION MODERATE
PLATE YELLOW ZINC DICHROMATE PER ASTM B-633, TYPE II, Fe/Zn 8, 0.0003"
1.
PLATE CLEAR ZINC CHROMATE PER ASTM B-633, TYPE III, Fe/Zn 8, 0.0003"
1.
SC3 SERVICE CONDITION SEVERE
PLATE YELLOW ZINC DICHROMATE PER ASTM B-633, TYPE II, Fe/Zn 12, 0.0005"
1.
PLATE CLEAR ZINC CHROMATE PER ASTM B-633, TYPE III, Fe/Zn 12, 0.0005"
1.
SC4 SERVICE CONDITION VERY SEVERE (SALT EXPOSURE)
PLATE YELLOW ZINC DICHROMATE PER ASTM B-633, TYPE II, Fe/Zn 24, 0.001"
1.
BAKE AFTER PLATING IF MATERIAL IS HIGH STRENGTH (HARDNESS > 35 Rc) 4 HRS @ 191-205 C (ASTM B 242)
2.
ANODIZING CALLOUTS (ALUMINUM)
"REGULAR CLEAR ANODIZING"
CLEAR ANODIZE PER MIL-A-8625 TYPE II, CLASS 1, 0.8 MIL MIN. THICKNESS
1.
"REGULAR COLORED ANODIZING"
ANODIZE PER MIL-A-8625 TYPE II, CLASS 2, 0.8 MIL MIN. THICKNESS, COLOR XXXX
1.
"HARDCOAT CLEAR ANODIZING"
CLEAR HARDCOAT ANODIZE PER MIL-A-8625 TYPE III, CLASS 1, 2.0 MIL MIN. THICKNESS
1.
"HARDCOAT COLORED ANODIZING"
HARDCOAT ANODIZE PER MIL-A-8625 TYPE II, CLASS 2, 2.0 MIL MIN. THICKNESS, COLOR XXXX
1.
PASSIVATION (STAINLESS STEELS)
PASSIVATE PER ASTM A967
1.
PASSIVATE VIA ELECTROPOLISH PER ASTM B912
2.
CHROME PLATE (FERROUS METALS)
CHROME PLATE PER QQ-C-320 TYPE?? CLASS??
1.
BLACK OXIDE (FERROUS METALS)
BLACK OXIDE PER MIL-C-13924 CLASS ??
1.
********************************************************
THESE ITEMS ARE FILLED IN BY THE DRAWING/SHEET PROPERTIES
FILE NAME
NEXT ASSY
PROJ. ID (PROJECT ID - WORK ORDER, PART NUMBER, ASSIGNED)
CHECKER & DATE
DRAFTER & DATE
REV
REVISIONS:
USE A-Z FOR CONCEPT/PRE-RELEASE DRAWINGS
USE 0-99 FOR RELEASED/PRODUCTION DRAWINGS
THESE ITEMS ARE FILLED IN BY THE PART PROPERTIES
PROJECT
DESCRIPTION
DWG/PART NO.
WEIGHT
FILE NAME IS THE DRAWING FILE NAME
To Adjust display units on weight, open part/assembly, document
properties, units and change mass units to number of decimal points.
LAST SAVED: 12/21/2021 PRINTED:
12/21/2021
UNLESS OTHERWISE SPECIFIED
DIMENSIONS ARE IN INCHES
CHECK
DWG/PART NO.
SIZE
X<12"=± 1/32" X>12"=±1/16"
FOLDER - MAX8
2
25
17
16
18
5
3
7
6
9
8
11
13
10
1
12
19
21
22
20
5
4
15
2
TB-7378-HA-ASL
HEAD ASSEMBLY
COMPLETE
TB-MAX8-AC
ADAPTER COMPLETE
TB-7378-HBA
HEAD ASSEMBLY
NOTES:
1.
REVISIONS
REV
DESCRIPTION
DATE
BY
CHK
ITEM NO.
PART NUMBER
DESCRIPTION
QTY.
1
TB-7378-HB
HEAD BUSHING
1
2
TB-7378-AB
ADAPTER BUSHING
2
3
TB-MAX8-TAG-A
ADAPTER TAG, MAX8
1
4
TB-TAG-METAL-CE
TAG METAL CE
1
5
TB-8849-14
DRIVE RIVET
6
6
TB-7378-FBB
FRONT BEARING BLOCK
1
7
TB-7378-RBB
REAR BEARING BLOCK
1
8
TB-7378-SL
SLIDE LOCK
1
9
TB-7378-HDL
HANDLE WELDMENT
1
10
TB-7378-TLN
ACTUATING NUT
1
11
TB-7378-TL
ACTUATING SCREW
1
12
TB-7378-DP1
3/16"OD x 7/8"L DOWEL PIN SS
2
13
90666A014
LP SHCS 10-32 x 3/4" SS
3
14
TB-7378-DP
DRAG PLATE
1
15
TB-7378-ASL
AUTOMATIC SAFETY LATCH
1
16
TB-7378-PB
PIVOT BOLT
1
17
TB-8312-B5
.75-10 STOVER LOCK NUT
1
18
TB-MAX8-SP
SHEAR BOLT
1
19
H506C0080ZP0000
3/8-16 x 2 1/2 HEX CAP SCREW
2
20
H506C0048ZP0000
3/8-16 x 1 1/2 HEX CAP SCREW
2
21
H506C0088ZP0000
3/8-16 x 2 3/4 HEX CAP SCREW
2
22
8980-2-2
WASHER NORDLOCK
6
DATE
MAX HEAD ASSEMBLY
DRAWN
DATE
514 Mecklem Ln Ellwood City, PA 16117
12/17/2021
TOLERANCES
ANGLE .XX .XXX
± 0.5° ± .01 ± .005
HEAD AND ADAPTER COMPLETE
DHW
©
2019 HALL TECHNICAL SERVICES, LLC ALL RIGHTS RESERVED.
SOLIDWORKS
PROJECT
FILE NAME
DESCRIPTION
TB-MAX8-HAC-ASL
A
REV
HALL TECHNICAL SERVICES LLC
0
MAX TOWBAR
HALL TECHNICAL SERVICES LLC PROPRIETARY RIGHTS ARE INCLUDED IN THE INFORMATION DISCLOSED HEREIN. RECIPIENT, BY ACCEPTING THIS DOCUMENT, AGREES THAT
NEITHER THIS DOCUMENT NOR THE INFORMATION DISCLOSED HEREIN NOR ANY PART THEREOF SHALL BE REPRODUCED OR TRANSFERRED TO OTHER DOCUMENTS OR USED OR
DISCLOSED TO OTHERS FOR MANUFACTURING OR FOR ANY OTHER PURPOSE EXCEPT AS SPECIFICALLY AUTHORIZED IN WRITING BY HALL TECHNICAL SERVICES LLC.
SCALE 1:8
WEIGHT: 68.97 LBS
12/20/2021
MRE
SHEET 1 OF 1
BLAST & PAINT SPECIFICATION:
1. COMMERCIAL BLAST SSPC-SP6
.
2. SPRAY ONE COAT BEIGE EPOXY PRIMER PPG EPX-900 (EPX-901 CATALYST)
OR EQUIVALENT.
3. SPRAY TWO COATS SAFETY
RED AUE-100 ACRYLIC URETHANE ENAMEL (AUE-101 CATALYST)
OR EQUIVALENT.
POWDERCOAT CALLOUT:
POWDERCOAT color PER AAMA 2604-98, 1.2 MIL MIN. (FLORIDA 5 YEAR)
1.
POWDERCOAT color PER AAMA 2605-98 1.2 MIL MIN. (FLORIDA 10 YEAR)
1.
POWDERCOAT color PER MIL-C-24712A TYPE XX CLASS 2, 2 MIL MIN.
(INDOOR WET APPLICATIONS)
1.
POWDERCOAT color PER MIL-C-24712A TYPE XX CLASS 3, 4 MIL MIN.
(OUTDOOR APPLICATIONS)
1.
TYPES
TYPE 1: EPOXY
1.
TYPE II: EPOXY POLYESTER HYBRID
2.
TYPE III: POLYESTER
3.
TYPE IV: POLYESTER TRIGLYCEDIAL ISOCYANURATE (TGIC)
4.
TYPE V: POLYESTER URETHANE HYBRID
5.
TYPE VI: ACRYLIC
6.
TYPE VII: ACRYLIC POLYESTER HYBRID
7.
TYPE VIII: ACRYLIC URETHANE HYBRID
8.
TYPE IX: URETHANE
9.
TYPE X: POLYURETHANE
10.
TYPE XI: VINYL
11.
TYPE XII: NYLON
12.
GALVANIZING CALLOUT:
HOT DIP GALVANIZE IN ACCORDANCE WITH ASTM A123
1.
ZINC PLATING
SC2 SERVICE CONDITION MODERATE
PLATE YELLOW ZINC DICHROMATE PER ASTM B-633, TYPE II, Fe/Zn 8, 0.0003"
1.
PLATE CLEAR ZINC CHROMATE PER ASTM B-633, TYPE III, Fe/Zn 8, 0.0003"
1.
SC3 SERVICE CONDITION SEVERE
PLATE YELLOW ZINC DICHROMATE PER ASTM B-633, TYPE II, Fe/Zn 12, 0.0005"
1.
PLATE CLEAR ZINC CHROMATE PER ASTM B-633, TYPE III, Fe/Zn 12, 0.0005"
1.
SC4 SERVICE CONDITION VERY SEVERE (SALT EXPOSURE)
PLATE YELLOW ZINC DICHROMATE PER ASTM B-633, TYPE II, Fe/Zn 24, 0.001"
1.
BAKE AFTER PLATING IF MATERIAL IS HIGH STRENGTH (HARDNESS > 35 Rc) 4 HRS @ 191-205 C (ASTM B 242)
2.
ANODIZING CALLOUTS (ALUMINUM)
"REGULAR CLEAR ANODIZING"
CLEAR ANODIZE PER MIL-A-8625 TYPE II, CLASS 1, 0.8 MIL MIN. THICKNESS
1.
"REGULAR COLORED ANODIZING"
ANODIZE PER MIL-A-8625 TYPE II, CLASS 2, 0.8 MIL MIN. THICKNESS, COLOR XXXX
1.
"HARDCOAT CLEAR ANODIZING"
CLEAR HARDCOAT ANODIZE PER MIL-A-8625 TYPE III, CLASS 1, 2.0 MIL MIN. THICKNESS
1.
"HARDCOAT COLORED ANODIZING"
HARDCOAT ANODIZE PER MIL-A-8625 TYPE II, CLASS 2, 2.0 MIL MIN. THICKNESS, COLOR XXXX
1.
PASSIVATION (STAINLESS STEELS)
PASSIVATE PER ASTM A967
1.
PASSIVATE VIA ELECTROPOLISH PER ASTM B912
2.
CHROME PLATE (FERROUS METALS)
CHROME PLATE PER QQ-C-320 TYPE?? CLASS??
1.
BLACK OXIDE (FERROUS METALS)
BLACK OXIDE PER MIL-C-13924 CLASS ??
1.
********************************************************
THESE ITEMS ARE FILLED IN BY THE DRAWING/SHEET PROPERTIES
FILE NAME
NEXT ASSY
PROJ. ID (PROJECT ID - WORK ORDER, PART NUMBER, ASSIGNED)
CHECKER & DATE
DRAFTER & DATE
REV
REVISIONS:
USE A-Z FOR CONCEPT/PRE-RELEASE DRAWINGS
USE 0-99 FOR RELEASED/PRODUCTION DRAWINGS
THESE ITEMS ARE FILLED IN BY THE PART PROPERTIES
PROJECT
DESCRIPTION
DWG/PART NO.
WEIGHT
FILE NAME IS THE DRAWING FILE NAME
To Adjust display units on weight, open part/assembly, document
properties, units and change mass units to number of decimal points.
LAST SAVED: 12/20/2021 PRINTED:
12/20/2021
UNLESS OTHERWISE SPECIFIED
DIMENSIONS ARE IN INCHES
CHECK
DWG/PART NO.
SIZE
X<12"=± 1/32" X>12"=±1/16"
FOLDER - MAX8
1
2
WIRE TIE REQUIRED
BOLT P/N:
TB-8898-17
3
3
5464
TYPICAL 4 PLACES
1
12'11
1
2
"
3"
2"
12'3
1
4
"
3
4
"
NOTES:
1. ANTI-SEIZE ALL THREADS & WIRE TIE BOLTS.
REVISIONS
REV
DESCRIPTION
DATE
BY
CHK
1
REMOVE BAR STICKER
12/20/2021
DHW
MRE
ITEM
QTY
PART NUMBER
DESCRIPTION
1 1
TB-T5-T-SS
5" TUBE W/TAG&DECAL
2 1
TB-SS5
SOFT START 5 INCH
3 2
TB-7378-DP
DRAG PLATE
4 8
8980-2-2
WASHER NORDLOCK
5 4
TB-T5-H1
3/8-16 x 1 3/8 HEX CAP SCREW
6 4
TB-8898-6
NYLOCK NUT, 3/8"-16 GR.8
DATE
TB-T5-TE-SS 5in TUBE & SS EYE W HD
DRAWN
DATE
514 Mecklem ln Ellwood City, PA 16117
12/12/2017
TOLERANCES
ANGLE .XX .XXX
± 0.5° ± .01 ± .005
TOWBAR TUBE W/ SOFT START EYE
BJE
©
2017 HALL INDUSTRIES, INC. ALL RIGHTS RESERVED.
SOLIDWORKS
PROJECT
FILE NAME
DESCRIPTION
TB-T5-TE-SS
A
REV
Hall Industries, Inc.
1
5" SOFT START TOWBAR
HALL INDUSTRIES, INC. PROPRIETARY RIGHTS ARE INCLUDED IN THE INFORMATION DISCLOSED HEREIN. RECIPIENT, BY ACCEPTING THIS DOCUMENT, AGREES THAT
NEITHER THIS DOCUMENT NOR THE INFORMATION DISCLOSED HEREIN NOR ANY PART THEREOF SHALL BE REPRODUCED OR TRANSFERRED TO OTHER DOCUMENTS OR
USED OR DISCLOSED TO OTHERS FOR MANUFACTURING OR FOR ANY OTHER PURPOSE EXCEPT AS SPECIFICALLY AUTHORIZED IN WRITING BY HALL INDUSTRIES, INC.
SCALE 1:6
WEIGHT: 175 LBS
10/17/2013
VTM
SHEET 1 OF 1
BLAST & PAINT SPECIFICATION:
1. COMMERCIAL BLAST SSPC-SP6
.
2. SPRAY ONE COAT BEIGE EPOXY PRIMER PPG EPX-900 (EPX-901 CATALYST)
OR EQUIVALENT.
3. SPRAY TWO COATS SAFETY
RED AUE-100 ACRYLIC URETHANE ENAMEL (AUE-101 CATALYST)
OR EQUIVALENT.
POWDERCOAT CALLOUT:
POWDERCOAT color PER AAMA 2604-98, 1.2 MIL MIN. (FLORIDA 5 YEAR)
1.
POWDERCOAT color PER AAMA 2605-98 1.2 MIL MIN. (FLORIDA 10 YEAR)
1.
POWDERCOAT color PER MIL-C-24712A TYPE XX CLASS 2, 2 MIL MIN.
(INDOOR WET APPLICATIONS)
1.
POWDERCOAT color PER MIL-C-24712A TYPE XX CLASS 3, 4 MIL MIN.
(OUTDOOR APPLICATIONS)
1.
TYPES
TYPE 1: EPOXY
1.
TYPE II: EPOXY POLYESTER HYBRID
2.
TYPE III: POLYESTER
3.
TYPE IV: POLYESTER TRIGLYCEDIAL ISOCYANURATE (TGIC)
4.
TYPE V: POLYESTER URETHANE HYBRID
5.
TYPE VI: ACRYLIC
6.
TYPE VII: ACRYLIC POLYESTER HYBRID
7.
TYPE VIII: ACRYLIC URETHANE HYBRID
8.
TYPE IX: URETHANE
9.
TYPE X: POLYURETHANE
10.
TYPE XI: VINYL
11.
TYPE XII: NYLON
12.
GALVANIZING CALLOUT:
HOT DIP GALVANIZE IN ACCORDANCE WITH ASTM A123
1.
ZINC PLATING
SC2 SERVICE CONDITION MODERATE
PLATE YELLOW ZINC DICHROMATE PER ASTM B-633, TYPE II, Fe/Zn 8, 0.0003"
1.
PLATE CLEAR ZINC CHROMATE PER ASTM B-633, TYPE III, Fe/Zn 8, 0.0003"
1.
SC3 SERVICE CONDITION SEVERE
PLATE YELLOW ZINC DICHROMATE PER ASTM B-633, TYPE II, Fe/Zn 12, 0.0005"
1.
PLATE CLEAR ZINC CHROMATE PER ASTM B-633, TYPE III, Fe/Zn 12, 0.0005"
1.
SC4 SERVICE CONDITION VERY SEVERE (SALT EXPOSURE)
PLATE YELLOW ZINC DICHROMATE PER ASTM B-633, TYPE II, Fe/Zn 24, 0.001"
1.
BAKE AFTER PLATING IF MATERIAL IS HIGH STRENGTH (HARDNESS > 35 Rc) 4 HRS @ 191-205 C (ASTM B 242)
2.
ANODIZING CALLOUTS (ALUMINUM)
"REGULAR CLEAR ANODIZING"
CLEAR ANODIZE PER MIL-A-8625 TYPE II, CLASS 1, 0.8 MIL MIN. THICKNESS
1.
"REGULAR COLORED ANODIZING"
ANODIZE PER MIL-A-8625 TYPE II, CLASS 2, 0.8 MIL MIN. THICKNESS, COLOR XXXX
1.
"HARDCOAT CLEAR ANODIZING"
CLEAR HARDCOAT ANODIZE PER MIL-A-8625 TYPE III, CLASS 1, 2.0 MIL MIN. THICKNESS
1.
"HARDCOAT COLORED ANODIZING"
HARDCOAT ANODIZE PER MIL-A-8625 TYPE II, CLASS 2, 2.0 MIL MIN. THICKNESS, COLOR XXXX
1.
PASSIVATION (STAINLESS STEELS)
PASSIVATE PER QQ-P-35
1.
CHROME PLATE (FERROUS METALS)
CHROME PLATE PER QQ-C-320 TYPE?? CLASS??
1.
BLACK OXIDE (FERROUS METALS)
BLACK OXIDE PER MIL-C-13924 CLASS ??
1.
********************************************************
THESE ITEMS ARE FILLED IN BY THE DRAWING/SHEET PROPERTIES
FILE NAME
NEXT ASSY
PROJ. ID (PROJECT ID - WORK ORDER, PART NUMBER, ASSIGNED)
CHECKER & DATE
DRAFTER & DATE
REV
REVISIONS:
USE A-Z FOR CONCEPT/PRE-RELEASE DRAWINGS
USE 0-99 FOR RELEASED/PRODUCTION DRAWINGS
THESE ITEMS ARE FILLED IN BY THE PART PROPERTIES
PROJECT
DESCRIPTION
DWG/PART NO.
WEIGHT
FILE NAME IS THE DRAWING FILE NAME
To Adjust display units on weight, open part/assembly, document
properties, units and change mass units to number of decimal points.
LAST SAVED: 12/20/2021 PRINTED:
12/20/2021
THIRD ANGLE
PROJECTION
UNLESS OTHERWISE SPECIFIED
DIMENSIONS ARE IN INCHES
CHECK
DWG/PART NO.
SIZE
X<12"=± 1/32" X>12"=±1/16"
FOLDER - TB-7378
8
2
5
1
7
1 4
3 6 11
9
10
1
TIGHTEN NUT (TB-SS4-09) TO THE SHOULDER
THIS DISTANCE SHOULD BE 8
3
4
"
OR LESS WHEN THE NUT IS PROPERLY TIGHTENED
NOTES:
USE ANTI-SEIZE ON ALL THREADED HARDWARE.
1.
SAFE-T WIRE AND WASHER NOT SHOWN
2.
REVISIONS
REV
DESCRIPTION
DATE
BY
CHK
1
ADDITION OF SAFE-T WIRE TO BOM
11/15/2019
DHW
MRE
ITEM
QTY
PART NUMBER
DESCRIPTION
1 2
TB-SS5-02
STOP
2 1
TB-SS5-04
END GUIDE
3 1
TB-SS4-05
TUBING
4 1
TB-SS5-06
END GUIDE NO HOLE
5 1
TB-SS4-07
DOWEL PIN 1/4" DIA. x 2" LONG SS
6 1
TB-SS4-09
NUT
7 1
TB-SS5-10
CUSHION 5"
8 1
TB-SS4-11
EYE & SHAFT
9 16
TB-8898-17
DRILLED HEAD BOLT
10 16
TB-8898-17-LW
LOCK WASHER
11 1
TB-8849-6
COTTER PIN
12 4
TB-8898-18-A
SAFE-T WIRE
13 4
TB-8898-18-W
SAFE-T WIRE WASHER
DATE
TB-SS5 SOFT START 5IN TUBE
DRAWN
DATE
514 Mecklem Ln Ellwood City, PA 16117
4/25/2013
TOLERANCES
ANGLE .XX .XXX
± 0.5° ± .01 ± .005
SOFT START 5 INCH
BJE
©
2019 HALL TECHNICAL SERVICES, LLC ALL RIGHTS RESERVED.
SOLIDWORKS
PROJECT
FILE NAME
DESCRIPTION
TB-SS5
A
REV
HALL TECHNICAL SERVICES LLC
1
5" TOWBAR (7378)
HALL TECHNICAL SERVICES LLC PROPRIETARY RIGHTS ARE INCLUDED IN THE INFORMATION DISCLOSED HEREIN. RECIPIENT, BY ACCEPTING THIS DOCUMENT, AGREES THAT
NEITHER THIS DOCUMENT NOR THE INFORMATION DISCLOSED HEREIN NOR ANY PART THEREOF SHALL BE REPRODUCED OR TRANSFERRED TO OTHER DOCUMENTS OR USED OR
DISCLOSED TO OTHERS FOR MANUFACTURING OR FOR ANY OTHER PURPOSE EXCEPT AS SPECIFICALLY AUTHORIZED IN WRITING BY HALL TECHNICAL SERVICES LLC.
SCALE 1:5
WEIGHT: 46.16 LBS
2/12/2018
VTM
SHEET 1 OF 1
BLAST & PAINT SPECIFICATION:
1. COMMERCIAL BLAST SSPC-SP6
.
2. SPRAY ONE COAT BEIGE EPOXY PRIMER PPG EPX-900 (EPX-901 CATALYST)
OR EQUIVALENT.
3. SPRAY TWO COATS SAFETY
RED AUE-100 ACRYLIC URETHANE ENAMEL (AUE-101 CATALYST)
OR EQUIVALENT.
POWDERCOAT CALLOUT:
POWDERCOAT color PER AAMA 2604-98, 1.2 MIL MIN. (FLORIDA 5 YEAR)
1.
POWDERCOAT color PER AAMA 2605-98 1.2 MIL MIN. (FLORIDA 10 YEAR)
1.
POWDERCOAT color PER MIL-C-24712A TYPE XX CLASS 2, 2 MIL MIN.
(INDOOR WET APPLICATIONS)
1.
POWDERCOAT color PER MIL-C-24712A TYPE XX CLASS 3, 4 MIL MIN.
(OUTDOOR APPLICATIONS)
1.
TYPES
TYPE 1: EPOXY
1.
TYPE II: EPOXY POLYESTER HYBRID
2.
TYPE III: POLYESTER
3.
TYPE IV: POLYESTER TRIGLYCEDIAL ISOCYANURATE (TGIC)
4.
TYPE V: POLYESTER URETHANE HYBRID
5.
TYPE VI: ACRYLIC
6.
TYPE VII: ACRYLIC POLYESTER HYBRID
7.
TYPE VIII: ACRYLIC URETHANE HYBRID
8.
TYPE IX: URETHANE
9.
TYPE X: POLYURETHANE
10.
TYPE XI: VINYL
11.
TYPE XII: NYLON
12.
GALVANIZING CALLOUT:
HOT DIP GALVANIZE IN ACCORDANCE WITH ASTM A123
1.
ZINC PLATING
SC2 SERVICE CONDITION MODERATE
PLATE YELLOW ZINC DICHROMATE PER ASTM B-633, TYPE II, Fe/Zn 8, 0.0003"
1.
PLATE CLEAR ZINC CHROMATE PER ASTM B-633, TYPE III, Fe/Zn 8, 0.0003"
1.
SC3 SERVICE CONDITION SEVERE
PLATE YELLOW ZINC DICHROMATE PER ASTM B-633, TYPE II, Fe/Zn 12, 0.0005"
1.
PLATE CLEAR ZINC CHROMATE PER ASTM B-633, TYPE III, Fe/Zn 12, 0.0005"
1.
SC4 SERVICE CONDITION VERY SEVERE (SALT EXPOSURE)
PLATE YELLOW ZINC DICHROMATE PER ASTM B-633, TYPE II, Fe/Zn 24, 0.001"
1.
BAKE AFTER PLATING IF MATERIAL IS HIGH STRENGTH (HARDNESS > 35 Rc) 4 HRS @ 191-205 C (ASTM B 242)
2.
ANODIZING CALLOUTS (ALUMINUM)
"REGULAR CLEAR ANODIZING"
CLEAR ANODIZE PER MIL-A-8625 TYPE II, CLASS 1, 0.8 MIL MIN. THICKNESS
1.
"REGULAR COLORED ANODIZING"
ANODIZE PER MIL-A-8625 TYPE II, CLASS 2, 0.8 MIL MIN. THICKNESS, COLOR XXXX
1.
"HARDCOAT CLEAR ANODIZING"
CLEAR HARDCOAT ANODIZE PER MIL-A-8625 TYPE III, CLASS 1, 2.0 MIL MIN. THICKNESS
1.
"HARDCOAT COLORED ANODIZING"
HARDCOAT ANODIZE PER MIL-A-8625 TYPE II, CLASS 2, 2.0 MIL MIN. THICKNESS, COLOR XXXX
1.
PASSIVATION (STAINLESS STEELS)
PASSIVATE PER ASTM A967
1.
PASSIVATE VIA ELECTROPOLISH PER ASTM B912
2.
CHROME PLATE (FERROUS METALS)
CHROME PLATE PER QQ-C-320 TYPE?? CLASS??
1.
BLACK OXIDE (FERROUS METALS)
BLACK OXIDE PER MIL-C-13924 CLASS ??
1.
********************************************************
THESE ITEMS ARE FILLED IN BY THE DRAWING/SHEET PROPERTIES
FILE NAME
NEXT ASSY
PROJ. ID (PROJECT ID - WORK ORDER, PART NUMBER, ASSIGNED)
CHECKER & DATE
DRAFTER & DATE
REV
REVISIONS:
USE A-Z FOR CONCEPT/PRE-RELEASE DRAWINGS
USE 0-99 FOR RELEASED/PRODUCTION DRAWINGS
THESE ITEMS ARE FILLED IN BY THE PART PROPERTIES
PROJECT
DESCRIPTION
DWG/PART NO.
WEIGHT
FILE NAME IS THE DRAWING FILE NAME
To Adjust display units on weight, open part/assembly, document
properties, units and change mass units to number of decimal points.
LAST SAVED: 11/15/2019 PRINTED:
11/15/2019
UNLESS OTHERWISE SPECIFIED
DIMENSIONS ARE IN INCHES
CHECK
DWG/PART NO.
SIZE
X<12"=± 1/32" X>12"=±1/16"
FOLDER - 737X
14
13
5
4
20
5
3
7
14
23 21
20
2
23 1922
8
15
20
9
11
10
18
17
23
1
21
16
2319 22
7
7
7
6
14
12
FILL WITH HYDRAULIC
FLUID PER MIL-PRF-5606H
Hall Industries, Inc.
DATE
DATE
DWG/PART NO.SIZE
DRAWN
CHECK
SHEET 1 OF 1
THIRD ANGLE
DIMENSIONS ARE IN INCHES
<12"=± 1/32" >12"=±1/16" TB-T5-HL 5in LIFT KIT; MANUAL
5/9/2018
©
NEITHER THIS DOCUMENT NOR THE INFORMATION DISCLOSED HEREIN NOR ANY PART THEREOF SHALL BE REPRODUCED OR TRANSFERRED TO OTHER DOCUMENTS OR
± 0.5° ± .01 ± .005
TOLERANCES
ANGLE . .
2017 HALL INDUSTRIES, INC. ALL RIGHTS RESERVED.
SOLIDWORKS
PROJECT
FILE NAME
DESCRIPTION
TB-T5-HL
A
REV
LIFT-KIT, TOW BAR, 5" OD
PROJECTION
USED OR DISCLOSED TO OTHERS FOR MANUFACTURING OR FOR ANY OTHER PURPOSE EXCEPT AS SPECIFICALLY AUTHORIZED IN WRITING BY HALL INDUSTRIES, INC.
SCALE 1:7 WEIGHT: 96 LBS2/21/2018
BJL
M
514 Mecklem ln Ellwood City, PA 16117
VTM
HALL INDUSTRIES, INC. PROPRIETARY RIGHTS ARE INCLUDED IN THE INFORMATION DISCLOSED HEREIN. RECIPIENT, BY ACCEPTING THIS DOCUM ENT, AGREES THAT
5" TOWBAR TUBE
3/19/2018
LAST SAVED: 5/9/2018 PRINTED:
UNLESS OTHERWISE SPECIFIED
FOLDER - TB-7378
ITEM QTY PART NUMBER DESCRIPTION
1 1 LIFT-16 5IN PUMP MOUNTING BRACKET; SO
2 1 LIFT-7 ARM PIVOT WELDMENT; SO
3 1 LIFT-3-SO WHEEL ARM WELDMENT; SO
4 1 LIFT-2R CYLINDER PIVOT PIN ASSY, LIFT KIT; SO
5 2 TB-8898-7 WHEEL
6 1 LIFT-4 LIFT KIT LOWER PIVOT SHAFT
7 4 TB-T5-C CLAMP, 5" TB LIFT-KIT; SO
8 1 TB-8714-20 LIFT CYLINDER
9 1 TB-8714-24 HYDRAULIC PUMP ASSEMBLY
10 1 TB-8714-23 HYDRAULIC HOSE, LIFT KIT
11 1 TB-8714-43 90 DEG. ELBOW
12 1 TB-8714-10 SPRING, E TENSION
13 2 TB-8898-8 FLAT WASHER, 7/8 USS
14 4 LIFT-11 FLAT WASHER, 1 3/8"
15 1 TB-8986-9 FLAT WASHER, 1 1/16"
16 4 TB-8714-1 HE CAP SCREW 5/16-18 1
17 4 TB-8714-2 WEDGE LOCK WASHER, 5/16"
18 1 LIFT-14 CLEVIS PIN
19 8 LIFT-24 HE BOLT, PUMP MOUNTING
20 5 TB-8898-9 COTTER PIN, 2" LENGTH
21 8 LIFT-25 CLAMP SPACER
22 8 TB-8898-6 NYLOCK LOCK NUT, Zn-PLTD, 3/8"-16
UNC
23 16 TB-8312-B10 FLAT WASHER, 3/8" SAE
5
3
4
1
6
3
20"
11
1
2
"
5
7
8
"
5"
NOTES:
1. SHIP ASSEMBLED, DO NOT TORQUE BOLTS
COLLAPSED VIEW
SCALE 1:12
REVISIONS
REV
DESCRIPTION
DATE
BY
CHK
ITEM NO.
PART NUMBER
DESCRIPTION
QTY.
1
TB-7378-CH
5IN CLAMP HANDLE
1
2
TB-T5-C
CLAMP, 5"
2
3
TB-8312-B10
FLAT WASHER, 3/8" SAE
8
4
LIFT-25
CLAMP SPACER
4
5
LIFT-24
HHCS, 3/8"-16 X 3-1/2" GR.8
4
6
TB-8898-6
NYLOCK NUT, 3/8"-16 GR.8
4
DATE
TB-7378-BOH 5IN BOLT ON HANDLE
DRAWN
DATE
514 Mecklem Ln Ellwood City, PA 16117
2/20/2020
TOLERANCES
ANGLE .XX .XXX
± 0.5° ± .01 ± .005
5IN BOLT ON HANDLE
DHW
©
2019 HALL TECHNICAL SERVICES, LLC ALL RIGHTS RESERVED.
SOLIDWORKS
PROJECT
FILE NAME
DESCRIPTION
TB-7378-BOH
A
REV
HALL TECHNICAL SERVICES LLC
0
7378 TOWBAR
HALL TECHNICAL SERVICES LLC PROPRIETARY RIGHTS ARE INCLUDED IN THE INFORMATION DISCLOSED HEREIN. RECIPIENT, BY ACCEPTING THIS DOCUMENT, AGREES THAT
NEITHER THIS DOCUMENT NOR THE INFORMATION DISCLOSED HEREIN NOR ANY PART THEREOF SHALL BE REPRODUCED OR TRANSFERRED TO OTHER DOCUMENTS OR USED OR
DISCLOSED TO OTHERS FOR MANUFACTURING OR FOR ANY OTHER PURPOSE EXCEPT AS SPECIFICALLY AUTHORIZED IN WRITING BY HALL TECHNICAL SERVICES LLC.
SCALE 1:4
WEIGHT: 3.98 LBS
2/20/2020
JDB
SHEET 1 OF 1
BLAST & PAINT SPECIFICATION:
1. COMMERCIAL BLAST SSPC-SP6
.
2. SPRAY ONE COAT BEIGE EPOXY PRIMER PPG EPX-900 (EPX-901 CATALYST)
OR EQUIVALENT.
3. SPRAY TWO COATS SAFETY
RED AUE-100 ACRYLIC URETHANE ENAMEL (AUE-101 CATALYST)
OR EQUIVALENT.
POWDERCOAT CALLOUT:
POWDERCOAT color PER AAMA 2604-98, 1.2 MIL MIN. (FLORIDA 5 YEAR)
1.
POWDERCOAT color PER AAMA 2605-98 1.2 MIL MIN. (FLORIDA 10 YEAR)
1.
POWDERCOAT color PER MIL-C-24712A TYPE XX CLASS 2, 2 MIL MIN.
(INDOOR WET APPLICATIONS)
1.
POWDERCOAT color PER MIL-C-24712A TYPE XX CLASS 3, 4 MIL MIN.
(OUTDOOR APPLICATIONS)
1.
TYPES
TYPE 1: EPOXY
1.
TYPE II: EPOXY POLYESTER HYBRID
2.
TYPE III: POLYESTER
3.
TYPE IV: POLYESTER TRIGLYCEDIAL ISOCYANURATE (TGIC)
4.
TYPE V: POLYESTER URETHANE HYBRID
5.
TYPE VI: ACRYLIC
6.
TYPE VII: ACRYLIC POLYESTER HYBRID
7.
TYPE VIII: ACRYLIC URETHANE HYBRID
8.
TYPE IX: URETHANE
9.
TYPE X: POLYURETHANE
10.
TYPE XI: VINYL
11.
TYPE XII: NYLON
12.
GALVANIZING CALLOUT:
HOT DIP GALVANIZE IN ACCORDANCE WITH ASTM A123
1.
ZINC PLATING
SC2 SERVICE CONDITION MODERATE
PLATE YELLOW ZINC DICHROMATE PER ASTM B-633, TYPE II, Fe/Zn 8, 0.0003"
1.
PLATE CLEAR ZINC CHROMATE PER ASTM B-633, TYPE III, Fe/Zn 8, 0.0003"
1.
SC3 SERVICE CONDITION SEVERE
PLATE YELLOW ZINC DICHROMATE PER ASTM B-633, TYPE II, Fe/Zn 12, 0.0005"
1.
PLATE CLEAR ZINC CHROMATE PER ASTM B-633, TYPE III, Fe/Zn 12, 0.0005"
1.
SC4 SERVICE CONDITION VERY SEVERE (SALT EXPOSURE)
PLATE YELLOW ZINC DICHROMATE PER ASTM B-633, TYPE II, Fe/Zn 24, 0.001"
1.
BAKE AFTER PLATING IF MATERIAL IS HIGH STRENGTH (HARDNESS > 35 Rc) 4 HRS @ 191-205 C (ASTM B 242)
2.
ANODIZING CALLOUTS (ALUMINUM)
"REGULAR CLEAR ANODIZING"
CLEAR ANODIZE PER MIL-A-8625 TYPE II, CLASS 1, 0.8 MIL MIN. THICKNESS
1.
"REGULAR COLORED ANODIZING"
ANODIZE PER MIL-A-8625 TYPE II, CLASS 2, 0.8 MIL MIN. THICKNESS, COLOR XXXX
1.
"HARDCOAT CLEAR ANODIZING"
CLEAR HARDCOAT ANODIZE PER MIL-A-8625 TYPE III, CLASS 1, 2.0 MIL MIN. THICKNESS
1.
"HARDCOAT COLORED ANODIZING"
HARDCOAT ANODIZE PER MIL-A-8625 TYPE II, CLASS 2, 2.0 MIL MIN. THICKNESS, COLOR XXXX
1.
PASSIVATION (STAINLESS STEELS)
PASSIVATE PER ASTM A967
1.
PASSIVATE VIA ELECTROPOLISH PER ASTM B912
2.
CHROME PLATE (FERROUS METALS)
CHROME PLATE PER QQ-C-320 TYPE?? CLASS??
1.
BLACK OXIDE (FERROUS METALS)
BLACK OXIDE PER MIL-C-13924 CLASS ??
1.
********************************************************
THESE ITEMS ARE FILLED IN BY THE DRAWING/SHEET PROPERTIES
FILE NAME
NEXT ASSY
PROJ. ID (PROJECT ID - WORK ORDER, PART NUMBER, ASSIGNED)
CHECKER & DATE
DRAFTER & DATE
REV
REVISIONS:
USE A-Z FOR CONCEPT/PRE-RELEASE DRAWINGS
USE 0-99 FOR RELEASED/PRODUCTION DRAWINGS
THESE ITEMS ARE FILLED IN BY THE PART PROPERTIES
PROJECT
DESCRIPTION
DWG/PART NO.
WEIGHT
FILE NAME IS THE DRAWING FILE NAME
To Adjust display units on weight, open part/assembly, document
properties, units and change mass units to number of decimal points.
LAST SAVED: 2/20/2020 PRINTED:
2/21/2020
UNLESS OTHERWISE SPECIFIED
DIMENSIONS ARE IN INCHES
CHECK
DWG/PART NO.
SIZE
X<12"=± 1/32" X>12"=±1/16"
FOLDER - 7378
Table of contents
