Hamilton HTK User manual

Document #101-0204 1 10/21/2011
HTK
Installation Manual

Document #101-0204 2 10/21/2011
TABLE OF CONTENTS
I. INTRODUCTION ................................................................................................... 4
II. INSTALLATION ................................................................................................... 5
MECHANICAL INSTALLATION ..............................................................................................5
Unpacking............................................................................................................................5
Positioning ...........................................................................................................................6
Mounting..............................................................................................................................6
Running Conduit..................................................................................................................6
HTK Dimensions (For brick-in installation) ............................................................ 7
HTK Dimensions (Free Standing installation) ......................................................... 8
Brick-In Installation.................................................................................................. 9
Free-Standing Installation....................................................................................... 10
Brick-In Installation.................................................................................................11
Free-Standing Installation....................................................................................... 12
Gate Orientation...................................................................................................... 13
Access Control Lane Layout................................................................................... 14
III. ELECTRICAL INSTALLATION...................................................................... 15
Pulling Wires......................................................................................................................15
Wire Terminations .............................................................................................................15
Power Supply Wiring Connection .......................................................................... 17
BRING MAIN POWER INTO OUTLET TO POWER MACHINE ..................... 17
Wash Interface ........................................................................................................ 18
HTK “Automatic” Wiring ...................................................................................... 19
HTK “Gated Tunnel” Wiring.................................................................................. 20
HTK “Ether Vend” Wiring...................................................................................... 21
Additional Wire Terminations For Use With The Credit Card or Customer Value Card
System. ..............................................................................................................................22
Additional Wire Terminations For Use With A Hamilton Code System or POS 4000 .....22
Additional Wire Terminations For Camera In HTK. ........................................................23
Additional Wire Terminations for Help Button in HTK....................................................23
Setting Car Wash Cycle Synchronization .........................................................................24
IV. COMPONENT CONNECTIONS ...................................................................... 25
Power Supply.......................................................................................................... 26
Controller................................................................................................................ 27
Distribution............................................................................................................. 28
Smart Bus Hub........................................................................................................ 29
Bill Dispenser ......................................................................................................... 30
Stacker Interface..................................................................................................... 31
Gate and Loop References...................................................................................... 32

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PLEASE READ THIS MANUAL CAREFULLY
PRIOR TO INSTALLING THIS UNIT. A complete
understanding of the operation of this unit is
essential for a successful installation.
Refer to the Table of Contents for easy
navigation through this manual.
This manual was designed to introduce the Hamilton Transaction Kiosk and to provide general infor-
mation about installation. This manual will enable the installer to properly install the HTK and make
the proper wire connections to the HTK. To obtain assistance from the manufacturer, please call (800)
837-5561 or [phone]. Or contact Hamilton Mfg. online @ http:\\www.hamiltonmfg.com.
When calling for assistance, it is important to have serial numbers readily available. Please record these
numbers in the spaces provided.
HTK MODEL & SERIAL #
CONTROLLER MODEL & SERIAL #
HOPPER MODEL & SERIAL #
HOPPER MODEL & SERIAL #
STACKER MODEL & SERIAL #
VALIDATOR SERIAL #
BILL DISPENSER SERIAL #
LOCK/KEY #
Please complete the warranty card, which was included with your machine, and return it to the manu-
facturer.
ABOUT THIS MANUAL

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I. Introduction
This manual will describe the installation of the Hamilton Transaction Kisok from a mechanical and
electrical perspective.
Automatic / Rollover
•Brick in Mounting
• Schematic drawing of mounting configuration of HTK
• Schematic drawing of cabinet dimensions
• Schematic drawing of conduit mounting holes
• Schematic of HTK wiring connections
Tunnel / Gated
•Schematic drawing of mounting configuration of HTK
• Schematic drawing of positioning of HTK and Gate
• Schematic drawing of cabinet dimensions
• Schematic drawing of conduit mounting holes
• Schematic drawing of wiring connections for HTK, Gates and Gated
PLC
NOTE: Website links to Gate and Loop information is provided on
page 24.
*IMPORTANT NOTICE: HAMILTON MFG. RECOMMENDS
THAT THE HTK OPERATE ON A DEDICATED POWER
SOURCE. UNDER NO CIRCUMSTANCE SHOULD ADDI-
TIONAL EQUIPMENT BE OPERATING OFF THE DEDICAT-
ED POWER SOURCE FOR THE HTK.

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II. Installation
NOTE: It is very important to read and understand all of these in-
structions before attempting installation. Hamilton will not be
responsible for injury due to improper installation.
The installation process contains two distinct operations, Mechanical Installation, and Electrical
Installation
MECHANICAL INSTALLATION
 Unpacking
There are a number of points to keep in mind while unpacking your HTK. These items will make the
installation and continued operation of your machine run smoother. These tips are listed below.
Be sure to save your keys
The keys and lock inserts are placed inside a cushioned envelope bag, then placed inside the machine
located next to the power supply. When removing the shrink-wrap, be sure to locate the “T” handle
crank and set it aside so it does not get thrown away. MAKE A PERMANENT RECORD OF THE
NUMBERS ON YOUR KEYS IN CASE A KEY IS LOST AND MUST BE REORDERED.
Remove the packing strap from the hoppers
The hoppers comes shipped with a packing strap secured around it to minimize the vibrations caused
by shipping. If this strap is not removed, the hopper will not tip out for easy filling. The strap may be
cut off with a pair of wire cutters or sturdy scissors. Cardboard is placed around the edges of the hop-
per to protect it during shipping. After removing the strap, be sure to remove the cardboard as well.
In addition to the removal of the card board and strapping, one of the hoppers will be holding the
paper for the receipt printer.
Remove all packing debris from the hopper
During unpacking, ensure that debris does not fall into the hopper bowl. If this material is not removed,
the hopper could jam. With the power completely disconnected, remove all loose material inside the
hopper bowl.
Remove HTK from shipping pallet
The HTK is securely mounted to the pallet with 4 mounting bolts and nuts. To remove the HTK from
the pallet, open the main door and locate the cushioned envelope to retrieve the key for the vault. Once
you have the vault door open loosen and remove the two nuts from the bolts. Repeat this process on the
two bolts on the side of the power supply. Once this process is complete, you will be able to remove
the HTK from the pallet.
Removal of additional packing materials
Inside the HTK are additional components that have packing material holding the component in place
for secure shipping. The following will need to be removed for proper operation. The first is the strap-
ping around the Validator. Another is the removal of the tape around the coin mechanism. In addition
the tape and paper on the front of the bill dispenser, this also incudes the tape that holds the bill rejection
tray. Finally the removal of the tape from the coin box, which need to be placed underneath the coin
mechanism inside the cabinet.

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Brick Mounted
 The first method is to construct a brick or concrete enclosure that will house the HTK. Figure
on page 7 (HTK Bolt Pattern Brick-In) gives the HTK mounting hole locations.The HTK
provides for six 5/8” mounting holes. Have your engineer or contractor recommend con-
struction suitable for strength and stability.
Base Mounted (Free Standing)
 The other method involves mounting the HTK on an optional HTK Base . In this situation,
the base is secured to the pavement and the HTK is secured to the base. Fasteners to be used
should be recommended by your engineer as to strength and suitability.
NOTE: The HTK that mounts to the HTK Base is specifically
designed to be mounted together. Trying to mount a brick mount
style HTK to the base, is not compatiable.
 Running Conduit
Typical electrical code requires low and high voltage wiring to be run in separate conduits. Because of
this, the HTK has three 1 1/8 “ conduit mounting holes in the back of the cabinet, as well as six 1 1/8”
conduit holes in the bottom of the cabinet.
NOTE: When running your conduit refer to “HTK Bolt Pattern
Brick-In” located on page 7.
 Conduit carrying high voltage 120VAC power lines, should be connected to either one of
the bottom 2 right or 1 back right conduit holes, as viewed from the front of the machine.
These conduits are designated only for 110v for the power supply.
 Conduit carrying lines with 24VAC, 24VDC, 12VAC or 12VDC signals should be connected
to either one of the four bottom left or back 2 left conduit holes, as viewed from the front of
the machine.
 If any external communication lines (Cat 5 or Cat 5E, Video, POS etc.) are used, they should
be run through separate conduit and connected to any of the open conduits on the left bottom
or left back of the machine.
NOTE: In the Free Standing cabinet there will be no conduit holes
in the back.
 Positioning
There are no set guidelines for the placement of the HTK. However, it is recommended that the ma-
chine is positioned far enough away from the wash entrance to minimize the amount of overspray that
may get into the HTK. Also, there is a typical height, from the pavement to the bottom of the cabinet,
of approximately 24”.
 Mounting
It is recommended that the HTK be mounted in a permanent enclosure. Safety is a primary concern, so
the equipment must be securely mounted. Hamilton recommends using one of the following methods:

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HTK Dimensions (For brick-in installation)

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HTK Dimensions (Free Standing installation)

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Brick-In Installation

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Free-Standing Installation
1 7/8
2 3/4
6
CURB
Ø1 1/8 CONDUIT HOLES FOR SIGNAL WIRES AND ETHERNET Ø1 1/8 CONDUIT HOLES FOR SIGNAL WIRES AND ETHERNET
1 1/2
7 3/8
Ø1 1/8 CONDUIT HOLE FOR 110V ONLY
Ø5/8 MOUNTING HOLES ( 6 PLCS )
15 7/8
4 1/8
16
28 3/8
12
6
6 1/8
20 1/8 5 1/2
HTK FREE STANDING CABINET BOLT PATTERN ( CUTAWAY VIEW OF BOTTOM OF CABINET)