Harrington TF2 Series User manual

EFFECTIVE: December 9, 2016
MANUAL
TROLLEY
TF2/TS2 SERIES
1/2 Ton through 20 Ton Capacity
Code, Lot and Serial Number
This equipment should not be installed, operated or maintained
by any person who has not read and understood all the
contents of this manual. Failure to read and comply with the
contents of this manual can result in serious bodily injury or
death, and/or property damage.

2
Table of Contents
Section Page Number
1.0 Important Information and Warnings………………………………………………………………………. 4
1.1 Terms and Summary
1.2 Warning Tags and Labels
2.0 Technical Information ………………………………………………………………………………………. 8
2.1 Specifications
2.2 Dimensions
2.3 Optional Equipment
3.0 Pre-operational Procedures………………………………………………………………………………...18
3.1 Manual Hoist Adjustment for Trolley
3.2 Electric Hoist Adjustment for Trolley
3.3 Air Power Hoist Adjustment for Trolley
3.4 Trolley Assembly
3.5 Mounting Location
3.6 Installation of Trolley onto Beam
3.7 Electrical/Air Connections
3.8 Pre-operational Checks and Trial Operation
4.0 Operation…………………………………………………………………………………………………… 50
4.1 Introduction
4.2 Shall’s and Shall Not’s for Operation
4.3 Trolley Controls
5.0 Inspection……………………………………………………………………………………………………53
5.1 General
5.2 Inspection Classification
5.3 Frequent Inspection

3
Section Page Number
5.4 Periodic Inspection
5.5 Occasionally Used Trolleys
5.6 Inspection Records
5.7 Inspection Methods and Criteria
6.0 Maintenance & Handling…………………………………………………………………………………..59
6.1 Lubrication
6.2 Storage
6.3 Outdoor Installation
7.0 Warranty…………………………………………………………………………………………………….60
8.0 Parts List…………………………………………………………………………………………………….61
8.1 TF2 Push Trolley Parts – 1/8 to 5 Ton
8.2 TF2 Geared Trolley Parts – 1/8 to 5 Ton
8.3 TS2 Push Trolley Parts – 1/8 to 5 Ton
8.4 TS2 Geared Trolley Parts – 1/8 to 5 Ton
8.5 TF/TS Push/Geared Trolley Parts for CB Hoist – 8 to 10 Ton
8.6 TF/TS Push/Geared Trolley Parts for ER2 Hoist – 8 to 10 Ton
8.7 TF/TS Geared Trolley Parts for CB Hoist – 15 to 20 Ton
8.8 TF/TS Geared Trolley Parts for ER2f Hoist – 15 to 20 Ton

4
1.0 Important Information and Warnings
1.1 Terms and Summary
This manual provides important information for personnel involved with the installation, operation and maintenance of this
product. Although you may be familiar with this or similar equipment, it is strongly recommended that you read this manual
before installing, operating or maintaining the product.
Danger, Warning, Caution and Notice - Throughout this manual there are steps and procedures that can present hazardous
situations. The following signal words are used to identify the degree or level of hazard seriousness.
Danger indicates an imminently hazardous situation which, if not avoided, will result in death or serious
injury, and property damage.
Warning indicates an imminently hazardous situation which, if not avoided, could result in death or serious
injury, and property damage.
Caution indicates a potentially hazardous situation which, if not avoided, may result minor or moderate
injury or property damage.
Notice is used to notify people of installation, operation, or maintenance information which is important but
not directly hazard-related.
These general instructions deal with the normal installation, operation, and maintenance situations encountered with
the equipment described herein. The instructions should not be interpreted to anticipate every possible contingency
or to anticipate the final system, crane, or configuration that uses this equipment. For systems using the equipment
covered by this manual, the supplier and owner of the system are responsible for the system’s compliance with all
applicable industry standards, and with all applicable federal, state and local regulations/codes.
This manual includes instructions and parts information for a variety of trolley and hoist types. Therefore, all
instructions and parts information may not apply to any one type or size of specific trolley or hoist. Disregard those
portions of the instructions that do not apply.
Record your trolley’s Code, Lot and Serial Number on the front cover of this manual for identification and future
reference to avoid referring to the wrong manual for information or instructions on installation, operation, inspection,
maintenance, or parts.
Use only Harrington authorized replacement parts in the service and maintenance of this trolley.

5
Equipment described herein is not designed for and MUST NOT be used for lifting, supporting, or transporting people,
or for lifting or supporting loads over people.
Equipment described herein should not be used in conjunction with other equipment unless necessary and/or
required safety devices applicable to the system, crane, or application are installed by the system designer, system
manufacturer, crane manufacturer, installer, or user.
Modifications to upgrade, rerate, or otherwise alter this equipment shall be authorized only by the original equipment
manufacturer.
Equipment described herein may be used in the design and manufacture of cranes or monorails. Additional
equipment or devices may be required for the crane and monorail to comply with applicable crane design and safety
standards. The crane designer, crane manufacturer, or user is responsible to furnish these additional items for
compliance. Refer to ANSI/ASME B30.17, “Safety Standard for Top-Running Single Girder Cranes”; ANSI/ASME
B30.2 “Safety Standard for Top-Running Double-Girder Cranes”; and ANSI/ASME B30.11 “Safety Standard for
Underhung Cranes and Monorails”.
If a below-the-hook lifting device or sling is used with a hoist, refer to ANSI/ASME B30.9, “Safety Standard for Slings”
or ANSI/ASME B30.20, “Safety Standard for Below-the-Hook Lifting Devices”.
Hoists, trolleys and cranes, used to handle hot molten material may require additional equipment or devices. Refer to
ANSI Z241.2, “Safety Requirements for Melting and Pouring of Metals in the Metalcasting Industry”.
Electrical equipment described herein is designed and built in compliance with Harrington's interpretation of
ANSI/NFPA 70, “National Electrical Code”. The system designer, system manufacturer, crane designer, crane
manufacturer, installer, or user is responsible to assure that the installation and associated wiring of these electrical
components is in compliance with ANSI/NFPA 70, and all applicable Federal, State and Local Codes.
Failure to read and comply with any one of the limitations noted herein can result in serious bodily injury or death,
and/or property damage.

6
HAZARDOUS VOLTAGES ARE PRESENT IN THE HOIST CONTROL BOX, OTHER ELECTRICAL
COMPONENTS, AND CONNECTIONS BETWEEN THESE COMPONENTS.
Before performing ANY mechanical or electrical maintenance on the equipment, de-energize (disconnect) the main
switch supplying power to the equipment; and lock and tag the main switch in the de-energized position. Refer to
ANSI Z244.1, “Personnel Protection – Lockout/Tagout of Energy Sources”.
Only trained and competent personnel should inspect and repair this equipment.
It is the responsibility of the owner/user to install, inspect, test, maintain, and operate a trolley or hoist in accordance
with ANSI/ASME B30.16, “Safety Standard for Overhead Hoists”, OSHA Regulations and ANSI/NFPA 70, "National
Electric Code". If the trolley is installed as part of a total lifting system, such as an overhead crane or monorail, it is
also the responsibility of the owner/user to comply with the applicable ANSI/ASME B30 volume that addresses that
type of equipment.
It is the responsibility of the owner/user to have all personnel that will install, inspect, test, maintain, and operate a
hoist read the contents of this manual and applicable portions of ANSI/ASME B30.16, “Safety Standard for Overhead
Hoists”, OSHA Regulations and ANSI/NFPA 70, “National Electric Code”. If the trolley is installed as part of a total
lifting system, such as an overhead crane, the applicable ANSI/ASME B30 volume that addresses that type of
equipment must also be read by all personnel.
If the trolley owner/user requires additional information, or if any information in the manual is not clear, contact
Harrington or the distributor of the trolley. Do not install, inspect, test, maintain, or operate this trolley unless this
information is fully understood.
A regular schedule of inspection of the trolley in accordance with the requirements of ANSI/ASME B30.16 should be
established and records maintained.

7
1.2 Warning Tag and Labels
The warning tag illustrated below in Figure 1-1 is supplied with each trolley shipped from the factory. If the tag is not attached to
the pendant cord for your hoist/trolley, order a tag from your dealer and install it. Read and obey all warnings attached to this
trolley. Tag is not shown actual size.
English Spanish
Warning Tag for Harrington powered products
English Spanish
Warning Tags for Harrington Manual Chain products
Figure 1-1 Warning Tag Attached to Trolley

8
2.0 Technical Information
2.1 Specifications
2.1.1 Product Code for TF2 Trolley:
2.1.2 Product Code for TS2 Trolley:
2.1.3 Operating Conditions and Environment
Temperature Range: -4° to +104°F (-20° to +40°C)
Humidity: 85% or less

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2.1.4 PTF2 Specifications
Table 2-1 PTF2 Trolley Specifications
Cap.
(Tons)
Product
Code
Min.
Radius
for
Curve
(in)
Flange Width Adjustability
B
(in)
Approx. Net
Weight
(lbs)
Standard Option
1/2 PTF2005 13.8 2.28 to 4.00
4.01 to 8.00
or
8.01 to 12.00
9
1 PTF2010 17.7 2.28 to 5.00
5.01 to 8.00
or
8.01 to 12.00
15
1 1/2-2 PTF2020 21.7
3.23 to 6.02 6.03 to 12.00
29
2 1/2-3 PTF2030 25.6 46
5 PTF2050 78.7 4.92 to 7.02 7.03 to 12.00 95
8 PTF080
118.1 5.50 to 8.66 8.67 to 12.00 212
10 PTF100
2.1.5 PTS2 Specifications
Table 2-2 PTS2 Trolley Specifications
Cap.
(Tons)
Product
Code
Min.
Radius
for
Curve
(in)
Flange Width Adjustability
B
(in)
Approx. Net
Weight
(lbs)
Standard Option
1/2 PTS2005 43.3 2.28 to 4.00
4.01 to 8.00
or
8.01 to 12.00
10
1 PTS2010 51.2 2.28 to 5.00
5.01 to 8.00
or
8.01 to 12.00
18
1 1/2-2 PTS2020 59.1
3.23 to 6.02 6.03 to 12.00
31
2 1/2-3 PTS2030 66.9 51
5 PTS2050 90.6 3.94 to 7.02 7.03 to 12.00 110
8 PTS080
118.1 5.50 to 8.66 8.67 to 12.00 220
10 PTS100

10
2.1.6 GTF2 Specifications
2.1.7 GTS2 Specifications
Table 2-4 GTS2 Trolley Specifications
Cap. (Tons) Product
Code
Min.
Radius
for
Curve
(in)
Flange Width Adjustability
B
(in)
Approx. Net
Weight
(lbs)
Standard Option ER2 CB
1 GTS2010 51.2 2.28 to 5.00
5.01 to 8.00
or
8.01 to 12.00
27
1 1/2-2 GTS2020 59.1
3.23 to 6.02 6.03 to 12.00
42
2 1/2-3 GTS2030 66.9 60
5 GTS2050 90.6 3.94 to 7.02 7.03 to 12.00 124
8 GTS080
118.1
5.50 to 8.66 8.67 to 12.00
257 227
10 GTS100
15 GTS150
510 553
20 GTS200
Table 2-3 GTF2 Trolley Specifications
Cap.
(Tons) Product Code
Min.
Radius
for
Curve
(in)
Flange Width Adjustability
B
(in)
Approx. Net
Weight
(lbs)
Standard Option ER2 CB
1 GTF2010 17.7 2.28 to 5.00
5.01 to 8.00
or
8.01 to 12.00
24
1 1/2-2 GTF2020 21.7
3.23 to 6.02 6.03 to 12.00
38
2 1/2-3 GTF2030 25.6 55
5 GTF2050 78.7 4.92 to 7.02 7.03 to 12.00 104
8 GTF080
118.1
5.50 to 8.66 8.67 to 12.00
248 218
10 GTF100
15 GTF150
490 534
20 GTF200

11
2.2 Dimensions
2.2.1 PTF2 Dimensions
Table 2-5 PTF2 Trolley Dimensions
PTF2005 to PTF2030 PTF2050 to PTF100
Cap.
(Tons)
Product
Code
a
max
(in)
a'
(in)
b
(in)
e
(ft)
h
(in)
i
(in)
j
(in)
k
(in)
m
(in)
n
(in)
r
(in)
s
(in)
t
(in)
v
(in)
1/2 PTF2005 6.8 8.0 7.2 1.8 3.2 2.36 0.80 3.0 2.7 3.3 1.5 B-1.8 0.87 3.7
1 PTF2010 8.5 9.8 9.3 2.2 4.2 2.80 1.1 3.7 3.1 4.4 2.0 B-1.9 0.98 4.2
1 1/2-2 PTF2020 10.4 11.8 11.0 2.7 5.0 3.35
1.4
4.4 3.8 5.2 2.4 B-2.3 1.26 5.1
2 1/2-3 PTF2030 11.0 12.6 12.8 3.1 5.8 3.94 5.3 4.3 6.0 2.7 B-2.3 1.42 6.7
5 PTF2050 10.7 11.7 13.7 2.1 6.7 4.65
-
5.7 3.6 7.0 3.5 B-3.0 1.73 3.7
8 PTF080
14.4 19.2 18.9 4.1 7.3 6.10 6.7 5.9 7.7 6.0 B-3.6 2.76 4.7
10 PTF100

12
2.2.2 PTS2 Dimensions
Table 2-6 PTS2 Trolley Dimensions
PTS2005 to PTS2030 PTS2050 to PTS100
Cap.
(Tons)
Product
Code
a
max
(in)
a'
(in)
b
(in)
e
(ft)
h
(in)
i
(in)
j
(in)
k
(in)
m
(in)
n
(in)
r
(in)
s
(in)
t
(in)
v
(in)
1/2 PTS2005 6.8 8.0 7.2 1.8 3.2 2.36 0.7 3.0 2.7 3.3 1.5 B-1.8 0.87 3.7
1 PTS2010 8.5 9.8 9.3 2.2 4.2 2.80 1.1 3.7 3.1 4.4 2.0 B-1.9 0.98 4.2
1 1/2-2 PTS2020 10.4 11.8 11.0 2.7 5.0 3.35 1.3 4.4 3.8 5.2 2.4 B-2.3 1.26 5.1
2 1/2-3 PTS2030 11.0 12.6 12.8 3.1 5.8 3.94 1.4 5.3 4.3 6.0 2.7 B-2.3 1.42 6.7
5 PTS2050 10.7 11.7 15.7 2.1 6.7 4.65 1.8 5.7 3.2 7.0 3.5 B-3.0 2.13 3.7
8 PTS080
14.4 19.2 19.4 4.1 7.3 6.10 - 6.7 5.9 7.7 6.0 B-3.6 2.76 4.7
10 PTS100

13
2.2.3 GTF2 Dimensions
Table 2-7 GTF2 Trolley Dimensions
GTF2010 to GTF2030 GTF2050 to GTF2100
GTF2150 to GTF2200
Cap.
(Tons)
Product
Code
a
max*
(in)
a'
max
(in) b
(in)
e
(in) f
(ft.)
h
(in)
i
(in)
j
(in)
k
(in)
k'
(in)
m
(in)
n
(in)
r
(in)
s
(in)
t
(in)
u
(in)
v
(in)
ER2 CB ER2 CB ER2 CB ER2 CB
1/2-1 GTF2010 10.8 13.6 9.3 6.0
8
4.2 2.80 1.1 3.7 4.2 2.2 4.4 2.0 B-1.8 0.98
7.2
4.2
1 1/2-2 GTF2020 13.7 15.2 11.0 6.1 5.0 3.35 1.3 4.4 4.3 2.8 5.2 2.4 B-1.9 1.265.1
2 1/2-3 GTF2030 14.1 15.7 12.8 6.2 5.8 3.94 1.4 5.3 4.5 3.1 6.0 2.7 B-2.3 1.42 6.7
5 GTF2050 14.8 15.8 13.7 6.1 6.7 4.65 - 5.7 5.2 3.2 7.0 3.5 1.73 3.7
8 GTF080
26.4 17.4 31.3 22.2 18.9
16.2 7.2 12 7.3 6.10 - 5.4 6.7
3.4 7.7 6.0
B-3.6 2.76 8.4 4.6
10 GTF100
15 GTF150
41.0 23.0 24.3 24.3 39.4 18.0 8.9 28.2 8.0
20 GTF200
*This dimension is variable on15/20 Ton model, therefore it is recorded at its maximum value for standard range.

14
2.2.4 GTS2 Dimensions
Table 2-8 GTS2 Trolley Dimensions
GTS2010 to GTS2030 GTS2050 to GTS2100
GTS2150 to GTS2200
Cap.
(Tons)
Product
Code
a
max*
(in)
a’
max
(in) b
(in)
e
(in) f
(ft.)
h
(in)
i
(in)
j
(in)
k
(in)
k'
(in)
m
(in) n
(in)
r
(in)
s
(in)
t
(in)
u
(in)
v
(in)
ER2 CB ER2 CB ER2 CB ER2 CB
1/2-1 GTS2010 10.8 13.6 9.3 6.0 10.5 4.2 2.80 1.1 3.7 4.2 2.2 4.4 2.0 B-1.8 0.98
7.2
4.2
1 1/2-2 GTS2020 13.7 15.2 11.0 6.1 5.0 3.35 1.3 4.4 4.3 2.8 5.2 2.4 B-1.9 1.265.1
2 1/2-3 GTS2030 14.1 15.7 12.8 6.2 11.0 5.8 3.94 1.4 5.3 4.5 3.1 6.0 2.7 B-2.3 1.42 6.7
5 GTS2050 14.8 15.8 15.8 6.1 11.4 6.7 4.65 1.8 5.7 5.2 3.2 7.0 3.5 2.13 3.7
8 GTS080
26.4 17.4 31.3 22.2 19.4
16.2 7.2 12 7.3 6.10 - 5.4 6.7
3.4 7.7 6.0
B-3.6 2.76 8.4 4.6
10 GTS100
15 GTS150
41.0 23.0 24.3 24.3 39.8 18.0 8.9 28.2 8.0
20 GTS200
*This dimension is variable on15/20 Ton model, therefore it is recorded at its maximum value for standard range.

15
2.3 Optional Equipment
2.3.1 Suspender C
Table 2-9 Suspender C Dimensions
Capacities
(Tons)
a
(in)
b
(in)
c
(in)
d
(in)
e
(in)
f
(in)
1/2 1.0 1.3 0.6 0.87 2.1 2.6
1 1.1 1.5 0.7 0.99 2.2 2.7
2 1.3 1.6 0.9 1.27 2.7 3.2
2 1/2 1.4 1.7 1.0 1.43 3.0 3.6
3 1.6 1.9 1.2 1.43 4.0 4.5
5 2.4 2.8 1.4 2.13 5.5 6.1
2.3.2 Suspender H
Table 2-10 Suspender H Dimensions
Capacities
(Tons)
a
(in)
b
(in)
c
(in)
d
(in)
e
(in)
1/4-1/2 1.0 1.3 0.4 0.91 2.3
1 1.1 1.5 0.5 1.02 2.6
1 1/2-2 1.4 1.8 0.7 1.30 3.3
2 1/2-3 1.7 2.1 0.9 1.46 3.9

16
2.3.3 Suspender E & G
Table 2-11 Suspender E & G Dimensions
Suspender
Capacities
(Ton) d1 D d2 B P L T W
E
1/8 to ½ 0.874 1.46 0.480 1.30 2.36 3.60 1.06 0.94
1 0.992 1.65 0.480 1.30 2.72 4.06 1.06 0.94
1 1/2 to 2 1.268 2.13 0.795 1.73 2.99 4.84 1.54 1.42
2 1/2 to 3 1.425 2.48 0.795 1.73 3.35 5.47 1.54 1.77
G 5 2.13 3.23 1.11 1.93 3.35 6.22 2.32 2.52

17
2.3.4 TCR Suspender (used for Air Hoist)
Table 2-12 TCR Suspender Dimensions
TCR250, TCR500, TCR1000, TCR3000 TCR1000-2, TCR2000-2
TCR6000-2 TCR10000-2
Model Hoist Suspender P/N Cap
(Ton)
a
(in)
b
(in)
c
(in)
d
(in)
e
(in)
f
(in)
g
(in)
TCR250
TCR500 6040204 ¼ TO ½ 2.00 5.33 3.78 .875 1.10 R 1.00 0.512
TCR1000 6040201 1 2.00 5.33 3.78 1.230 1.10 R 1.00 0.512
TCR1000-2 60403 1 3.00 5.38 3.78 1.230 1.10 -- 0.512
TCR2000-2 6040403 2 3.25 5.56 3.54 1.703 1.10 -- 0.512
TCR3000 TF26K531030S 3 2.44 4.80 2.83 1.42 1.77 R 1.22 0.795
TCR6000-2 60405 6 4.48 6.91 3.75 2.761 1.75 R 2.25 0.787
TCR10000-2 60926 10 5.00 9.41 5.64 2.764 3.22 R2.50 1.379

18
3.0 Pre-operational Procedures
3.1 Manual Hoist Adjustment for Trolley
3.1.1 For ½ - 5 Ton capacities, Harrington’s Model CB Series chain hoist can be Hook mounted to the TF2/TS2
Trolley using suspender “C” as shown in Figure 3-1 or Lug mounted to suspender “C” as shown in Figure 3-2
Figure 3-1 ½-5 Ton CB Hook Mount Figure 3-2 ½-5 Ton CB Lug Mount
3.1.2 Direct coupling lug mounted method for CB Series.
1) For ½ to 2 ½ Ton capacity Refer to Figure 3-3.
2) Remove the wheel cover nuts and lock washers, then remove wheel cover.
3) Straighten and remove the spit pin in the top shaft pin and remove the top shaft pin, remove the top hook.
4) Mount suspender “C” (small) in place of the top hook, insert the top shaft pin and re-insert the split pin.
5) Replace the wheel cover.
6) Attach Hoist to Trolley.
Figure 3-3 Installing suspender “C” ½ Ton to 2 ½ Ton capacity
7) For 3 to 5 Ton capacity Refer to Figure 3-4.
8) Remove the wheel cover nuts and lock washers, then remove wheel cover.

19
9) Straighten and remove the spit pin in the top shaft pin and remove the top shaft pin, remove the top hook.
10) Mount suspender “C” (large) in place of the top hook, insert the top shaft pin and re-insert the split pin.
11) Replace the wheel cover.
12) Attach Hoist to Trolley.
Figure 3-4
Installing suspender “C” 3 to 5 Ton capacity
3.1.3 For 8 and 10 Ton capacities, Harrington’s Model CB Series chain hoists is hook mounted directly to the
suspension shaft of the TF/TS Trolley as shown in Figure 3-5. Since the hoist is directly hook mounted, no
additional hoist preparation is necessary. See Section 3.4 for more information on trolley assembly.
3.1.4 For 15 and 20 Ton capacities, Harrington’s Model CB Series chain hoist is hook mounted to a suspension shaft
which is connected to a pair of side plates. The side plates are mounted to the TF/TS trolley using two
additional suspension shafts as shown in Figure 3-6. Since the hoist is directly hook mounted, no additional
hoist preparation is necessary. See Section 3.4 for more information on trolley assembly.
Figure 3-5 8-10 Ton CB mount Figure 3-6 15-20 Ton CB mount

20
3.1.5 Harrington Model CF Series hoists can be hook mounted to the TF2 trolley using suspender “C” or optional
suspender “H” ½ Ton to 3 Ton, as shown in Figure 3-7. 5 Ton models hook to the trolley shaft, as shown in
Figure 3-8.
Figure 3-7 CF Hook Mounting Figure 3-8 CF Hook Mounting