Peak SML-6 Manual

SINGLE POST LIFT
Model: SML-6
Original

CONTENTS
Product Features and Specifications ............................................................... 1
Installation Requirement ……………………………………………………….………………...........………3
Steps of Installation …...................................................................................4
Exploded View ............................................................................................14
Test Run ………............................................................................................. 24
Operation Instruction .................................................................................. 25
Maintenance .............................................................................................. 26
Trouble Shooting ........................................................................................ 27
LIFT DISPOSAL ............................................................................................27

1
I. PRODUCT FEATURES AND SPECIFICATIONS
MOBILE CHAIN-DRIVE SINGLE POST MODEL SML-6
·Compact design.
·Hydraulic cylinders, designed and made on ANSI standard, utilizing NOK oil seal in
cylinder.
·Self-lubricating UHMW Polyethylene sliders and bronze bush.
·Single-point safety release, and dual safety design.
·Adjustable lifting arms, with drop in screwed type rubber pads.
MODEL SML-6 SPECIFICATIONS
Model
Lifting
Capacity
Lifting Height
Lifting
Time
Overall
Height
Overall
Width
Minimum
Pad Height
Motor
SML-6
6,000 lbs
71-7/8”～77-1/8”
84S/32S
108-7/8”
76-1/8”
4-1/8”～9-1/4”
1.5HP/2.0HP
Fig.1

2
Arm Swings View
Fig.2
76-3/4”
49-1/2”
48-1/2”
44-1/2”
58-3/4”
76-1/4”

3
II. INSTALLATION REQUIREMENT
A. TOOLS REQUIRED
Screw sets
Level Bar
Tape Measure(7.5mm)
English Spanner(12″)
Pliers Socket Head Wrench
Wrench set：(10＃、13＃、14＃、12＃
17＃、19#、24＃、30＃)
Fig.3

4
B. STORAGE AND INSTALLATION REQUIRMENT
Keep or install the equipment in shaded, normal temperature, dry and ventilated
environment.
C. POWER SUPPLY
The electrical source must be 2HP minimum. The source cable size must be 2.5mm².
III. STEPS OF INSTALLATION
A. Location of installation
Check and insure the installation location (concrete, layout, space size etc.) is suitable
for lift installation.
B. Check the parts before assembly
1. Packaged lift and hydraulic power unit (See Fig. 4)
Fig.4
Base
Platform and
Carriage
Column
Power unit

5
2. Take off the packaging on the machine Take off the packing rack.
3. Move aside the parts and check the parts according to the shipment parts list (See Fig.5
& 6)
4. Check the parts of the parts bag according to the parts bag list (See Fig. 7)
Fig.7
42
Fig.5
Fig.6
Parts Box (42)
Shipment list

6
C. Lay the base flat to the ground, confirm installation place according to the
ground state, the main purpose is to save space. (See Fig.8)
D. Install column and lift platform
1.Lay the column flat to the ground. (See Fig.9)
2.Connecting oil hose of cylinder. (See Fig.10)
Fig.8
Fig.10
Pull out the carriage
about 200mm from
the bottom
Fig.9
71
29
Connecting oil hose to
the fitting of cylinder
Fig.9

7
3.Fix column to the base plate. (See Fig.11)
4.Fix lifting platform to carriage. (See Fig.12)
Fig.11
24
Fig.
5
Fig.12
22
23
63
24
23
62
34
33
61

8
E. Install cover of the safety device, retainer and protective cover (See Fig.13)
After install the retainer, tighten slightly with M6*8 cup-head bolt.
Fig.13
72
Install safety device as below
1
2
1
6
13
14
12
11
10
8

9
73
15
73
F. Install power unit and oil hoses (See Fig.14)
Note: Tighten the oil hose fitting and power unit fitting to avoid oil leakage; Pay
attention to the direction of power unit fitting.
Fig.14
Tighter the screw with 19#
wrench set after installing
power unit fitting.
71

10
11
36
37
12
NO NO
A2A2
A1
T1
T2
T3L3
L2
L1
M
～
G
N
L
外
接
电
源
按钮开关
G. Install plastic cover (See Fig.15)
H. Connect the power source according to the data on plate of power unit
Note: For the safety of operators, the power wiring must have a good ground connection.
Single phase motor (See Fig. 16)
1. Connecting the two power supply lines (active wire L and neutral wire N) to terminals of
AC contactor marked L1, L2 respectively.
2. Connecting the two motor wires to terminals of AC contactor marked T1, T2.
3. Connecting A2 to L2 of AC contactor.
4. Connecting terminal A1 of AC connector to terminal 4# of push button;
Connecting terminal L1 of AC connector to terminal 3# of push button;
塑胶挡板从此处穿过
链夹支撑板
Plastic baffle across
from here
Support plate for
chain clip
Fig.15
单相
Power supply
Push button
Push button
Single phase
Fig.16
AC Contactor

11
I. Install lifting arms
Lowing the carriages down to the lowest position, fix cup head bolt M8*16 (see Fig.17)
then tighten the screw (See Fig. 18).
Hex screw M8*16
Fig.17
Fig.18
Tighten the screw with wrench

12
J. Install wheel assembly
1. First tighten the wheel assembly fixed square pipe by socket bolt with lock washer φ12
(Fig.19). Put the wheel assembly into the fixed square pipe then tighten it. (Fig.20),
2. Insert the wheel assembly connecting board and fixed by elastic latch (Fig.21).
3. Use wheel assembly pin go through the fixed square pipe, then buckle with spring.
(Fig.22)
Fig.21
Fig.19
74
75
Fig.20
Elastic Latch
76
25
Fixing Pin
27
26
Fig.22

13
K. Tighten all the hydraulic fittings, and fill the reservoir with hydraulic oil.
Note: In consideration of Hydraulic Power Unit’s durability and keep the
equipment running in the perfect condition, please use Hydraulic Oil 46#.
L. Using level to measure and adjust the column to be vertical (Fig.23).
Fig.23
Use level to measure the column
by front and side to make sure
the column is vertical
34/35
Shim

14
ⅣEXPLOEDED VIEW
Model: SML-6
Fig.24
1
2
3
4
5
6
7
8
10~13
14
15
16~18
19
20
9
21
25
26
27
28
22~24
29
30
31
32
33
34
35
36
37
38
39
40
41
45
44
43
46
47
48
50
54
51~53
55
59
58
57
56
60
61
62
23
64
24
63
49
44A

15
PARTS LIST FOR SML-6
Item
Part#
Description
QTY.
Note
1
10209009
Cup Head Bold M6*8
6
2
10209008
Safety Cover
2
3
11206002
Safety Pin
1
4
10209007
Safety Spring
1
5
11203002
Power Side Safety Device
1
6
11203013
Coupling
1
7
10209012
Elastic Pin
1
8
10420049
Split Pin
2
9
10101028
Wheel Assembly
1
10
10217013
Hex Bolt M6*20
1
11
10209149
Lock Washer φ6
1
12
10420045
Washer φ6
9
13
10420018
Self-Locking Nut M6
3
14
11203015
Power-side safety block
1
15
81513019
Manual Power Unit
1
16
10680003
Hex Bolt M8*12
2
17
10209034
Lock Washer φ8
4
18
10209033
Washer φ8
4
19
11203035
Stackable Adapter Set
1
20
10201002
Hex Bolt M8*16
1
21
11102607
Wheel fixing square pipe Assy.
1
22
10101002
Hex Bolt M20*50
10
23
10201114
Lock Washer φ20
18
24
10209128
Washer φ20
18
25
11101030
Wheel connecting plate
2
26
10206019
Snap Ring φ19
2
27
11102010
Wheel assembly pinφ19*376
1
28
11203034
Stackable Adapter
4
29
11102611
Base
1
30
11101013
Top plate
1
31
10206023
Self-Locking Nut M12
4
32
10217069
Hex Bolt M12*30
4
33
11101674
Column
1
34
11102608
Carriage
1
35
10217188
Slide Block
8
36
10101026
Plastic baffle
1

16
Item
Part#
Description
QTY.
Note
37
10203117
Hook with adjustment Screw
2
38
10101007
Chain
1
39
10207008
Chain Pulley seat assy.
1
40
10207010
Cylinder
1
41
10201010A
Chain Connector
2
42
10102501
Parts Box
1
43
10683018
Springφ18*φ11*70
4
44
11101039
Roller shaft
2
45
41080221
Bearing
4
46
11101038
Roller
2
47
11101675
Roller shaft limit block
4
48
10207021
Socket Bolt M6*12
8
49
10203054
Rubber Pad Assy.
4
50
10101033
Lifting Arm Assy. (outer)
2
51
11101011
Control Handle
2
52
10420043
Socket Bolt M8*20
4
53
10101008
Arm lock
2
54
11101009
Arm lock fixed plate
2
55
10720003
Spring φ2*75
1
56
11101005
Arm Pin
2
57
10420043
Socket Bolt M8*20
8
58
11101012
Connecting Pin
2
59
10101006
Screw M6*12
2
60
10102028
Inner Arm Assy. ①
1
61
11102609
Lifting Platform
1
62
10101001
Hex Bolt M20*45
8
63
10420175A
Hex Nut
8
64
10102029
Inner Arm Assy.②
1
65
10209003
Hex Bolt M8x25
4
66
10209004
Rubber Ring φ8*φ20*3
4
67
10209005
Self-Locking Nut M8
4
68
10209060
90°Fitting for Power Unit
1
69
10206013A
Limit Switch
1
70
10206011
Cup Head Bolt M5*12
4
71
10201020
90°Fitting for Cylinder
1
72
11217048
Retainer
2
73
10102016
Oil Hose 1/4” *2735mm
1
74
10101029
Socket Bolt M12*20
1
75
10206006
Washer φ12
1
76
10420029
Washer φ16
2
77
10620065
Shim（2mm)
10
10201090
Shim（1mm)
10

17
4.1 Rubber Pad Assy.（10203054）Exploded View：
4.2 Lifting Arm (outer)（10101033）Exploded View：
Item
Part#
Description
QTY.
1
10420043
Socket Bolt M8*20
8
2
10203043
Double screwed rubber Pads
4
3
11203026
Rubber Pad Frame Assy
4
4
10201060
O Ring
8
5
11203025
Adjusting Rod
4
6
10203041
Lock washer
4
7
11203024
Revolving Shaft
4
8
10203042
Lock Washer
8
Item
Part#
Description
QTY.
1
10209032
Socket Bolt M8*20
6
2
10209034
Lock Washer φ8
6
3
10209033
Washer φ8
6
4
10209035
Moon Gear
2
5
11101019
Lifting Arm (outer)
2
6
10201149
Cup Head Bolt M8*12
2
7
11203101
Inner Arm
2
Fig. 26
7
2
1
3
4
5
6
2
4
5
7
8
6
3
1
Fig. 25

18
4.3 Lifting Arm (Inner Left)（10102029）Exploded View：
4.4 Lifting Arm (Inner Right)（10102028）Exploded View：
4.5 Chain Pulley Seat assy. （11207681）Exploded View：
Item
Part#
Description
QTY.
1
1021149
Cup Head Bolt M8*12
1
2
11102610
Outer Arm (Inner-left)
1
3
11203101
Lifting Arm (inner)
1
Item
Part#
Description
QTY.
1
1021149
Cup Head Bolt M8*12
1
2
11102612
Outer Arm (Inner-right)
1
3
11203101
Lifting Arm (inner)
1
Item
Part#
Description
QTY.
1
81400335
Socket Bolt M5*10
2
2
11207006
Pin for Chain Pulley
1
3
10420132
A
Bronze Bush
φ41.2*φ35.2*20
2
4
11207693
Chain limit block
1
5
11207007
Chain Pulley
1
6
10201005
Split pin φ4*50
1
7
11207008
Chain Pulley Seat
1
1
2
3
1
2
3
Fig. 27
Fig.29
Fig. 28
1
2
3
4
6
5
7