ATH-Heinl ATH 2.28H3 User manual

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1
User’s manual 2 post lifts
ATH 2.28H3 / 2.32H3 / 2.30H3 / 2.35H3 / 2.40H3 / 2.40H3-L
ATH 2.28HL3 / 2.32HL3 / 2.30HL3 / 2.35HL3 / 2.40HL3 / 2.40HL3-L
ATH 2.28HX3 / 2.32HX3 / 2.30HX3 / 2.35HX3 / 2.40HX3 / 2.40HX3-L
ATH 2.50H3 / 2.50H3-L
ATH 2.50HX3 / 2.50HX3-L

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Content
INTRODUCTION..................................................................................................................................................................3
General Information.........................................................................................................................................................3
Description of the 2 post lift............................................................................................................................................4
Main components.............................................................................................................................................................5
Safety devices..................................................................................................................................................................5
Operation...........................................................................................................................................................................7
Technical Data..................................................................................................................................................................8
Scope of delivery............................................................................................................................................................13
INSTALLATION..................................................................................................................................................................15
Floor foundation .............................................................................................................................................................15
Place of installation........................................................................................................................................................17
Installing of the lift ..........................................................................................................................................................19
OPERATION.......................................................................................................................................................................26
Warning symbols............................................................................................................................................................26
Operating instructions ...................................................................................................................................................27
Utilization.........................................................................................................................................................................28
MAINTENANCE.................................................................................................................................................................30
Care references..............................................................................................................................................................30
Troubleshooting..............................................................................................................................................................30
Maintenance schedule..................................................................................................................................................32
Lubrication schedule......................................................................................................................................................33
Maintenance and service instructions.........................................................................................................................33
DECLARATION OF CONFORMITY ...............................................................................................................................37
SPARE PARTS LIST.........................................................................................................................................................39
APPENDIX..........................................................................................................................................................................51
Electrical circuit diagram...............................................................................................................................................51
Hydraulic circuit diagram...............................................................................................................................................52
WARRANTY REGISTRATION CARD............................................................................................................................53
CHECKING BOOK.............................................................................................................................................................55
NOTES.................................................................................................................................................................................68

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INTRODUCTION
General Information
THE USER OF THE LIFT HAVE TO READ AND UNDERSTOOD THESE MANUAL .
ALL LIABILITY IS EXCLUDED FOR DAMAGES WHICH RESULT FROM NON-COMPLIANCE OF THESE
INSTRUCTIONS
WE WILL NOT ASSUME ANY LIABILITY CAUSED BY NON-COMPLIANCE WTIH SAFETY NOTICES.
Note: Follow the instructions to prevent personal injury or damage
TIP: Gives additional information on features and tips for efficiently using of the device.

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Description of the 2 post lift
H3-Version:
HL3 & HX3-Version:

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Main components
1. Pillars
The inside lifting-carriage is lifted by hydraulic cylinder due a chain to the top.
2. Hydraulic-Aggregate
The hydraulic oil is pumped to the hydraulic cylinders by a gear wheel pump actuated by an electrical motor. Over
a lowering valve the hydraulic oil will be returned in the oil tank..
3. Lifting arms
Due the lifting arms the cars could be lifted.
4. Cross beam (H3-Version)
Over driving metallic cover protects the
synchronization ropes and the hydraulic hose
4. Cross beam (HL3 & HX3-Version)
Cross beam with an additional limit switch
Safety devices
5. Control box equipped with Deadman's Type Controls
Includes the complete electrical control system. All the push buttons are protected by a front ring and the operator
is required to hold the controls in the engaged position to rise or lower the lift in case of releasing operation is
immediately interrupted.
6. Automatic Arm Restraint
To prevent swinging motions of arms when vehicle is on lift when the carriage is rising up.
Locked position of the lifting arms:
Unlocked position of the lifting arms:
7. CE-Stop
Automatic stop by app. 500 mm over the floor

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8. Locking safety notch,
This safety device prevents by any deficiency a lowering of the carriage by more than 100mm.
The electromagnets unlock the device every time, when the lowering is carried out.
Position by locked lifting carriage:
Position by unlocked lifting carriage:
9. Lifting end-switch,
prevents an unnecessary pressure build-up in the
hydraulic system
9. Auxiliary end-switch
by HL3 & HX3-Versions,
prevents the damage of the vehicles
10. Excess flow cut-off valve,
In case of hydraulic hose rupture, it automatically interments and thereby blocks the movements of the lift.
11. Pressure control valve,
Prevents the exceeding of the payload. Verhindert ein Überschreiten der Traglast.
THIS SETTING MAY NOT BE CHANGED!
12. Synchronization ropes,
grants a synchronous movement of the both carriages.
13. Emergency descent screw,
makes possible a lowering of the carriages of the lift by defective working.

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Operation
1. Lockable main switch with emergency stop
function, prevents switch on / off of the power of
the lift from any unauthorized persons
2. Signal lamp,
indicates whether that the lift is in stand-by.
3. Buzzer,
gives an acoustic and visual signal, by lowering,
after the carriages reach the CE-Stop.
4. Push button lifting (Up),
lifts the carriages
5. Push button lowering (Down),
lowers the carriages
6. Push button parking (Lock up),
parks (locks) the carriages & lowers the carriages
after they reach the CE-Stop position
7. Selector switch,
selects between with or without automatic lifting
before lowering.

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Technical Data
2.28
2.30
2.32
2.35
2.40
2.40 L-Version
The given Lifting arms combinations may not be changed.

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H3-Version (by 2.28 / 2.30 / 2.32 / 2.35 / 2.40):
HL3-Version:
HX3-Version (by 2.28 / 2.30 / 2.32 / 2.35 / 2.40):

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2.50
2.50 L-Version
The given Lifting arms combinations may not be changed.
H3-Version (by 2.50):
HX3-Version (by 2.50):

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Type
2.28
2.30
2.32
2.35
2.40
2.40 L
2.50
2.50 L
Max. Capacity
2.800 kg
3.000 kg
3.200 kg
3.500 kg
4.000 kg
5.000 kg
Lifting time
(by 2.000 kg)
55 s
Lowering time
(by 2.000 kg)
55 s
Electrical system
3/400V/50Hz
Control voltage
DC24V
Motor
2,2 KW
Fuse Protection
3 C 16 A
Power cable
Min. 5 x 1,5mm²
Protection class
IP 43
Hydraulic pressure²
125 -145 bar
Recommended
hydraulic oil
Sommer: H-LPD 32 (z.B.: OEST H-LPD 32 DD L)
Winter: H-LPD 22
Oil quantity
Ca. 11 l
Ca. 14 l
Floor anchoring
Bolzenanker: M16 x 180 (z.B.: Atrion ABL-W 16-060-180)
Verbundanker: M16 x 190 (z.B.: Atrion AVA-W 16-045-190)
M20 x 180
M20 x 190
Anchors quantity
12 Stück
18 Stück
12 Stück
Noise level
≤ 80 dB
Weight H3-Version
600 kg
600 kg
620 kg
690 kg
650 kg
720 kg
1.150 kg
1.200 kg
Weight HL3-Version
630 kg
630 kg
650 kg
720 kg
690 kg
750 kg
-
-
Weight HX3-Version
640 kg
640 kg
660 kg
730 kg
690 kg
760 kg
1.350 kg
1.400 kg
² The already factory-set hydraulic work pressure is adjusted to the maximum rating. The setting of the pressure
control valve may not be changed. Any changes to the settings could cause serious damages.
If the nominal load could be not lifted please contact our service team.

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Load distribution
Q
Vehicle weight
P1
Max 2/5 x Q
P2
Max 3/5 x Q
Load distribution
2/3
A
Min. 1.000 mm ²
² By smaller distances the load capacity will be reduced. In such and other cases, In this case or in other cases not
covered by this manual, the manufacturer should be contacted.

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Scope of delivery
Dimension
Weight
1
Basis Package with:
Main post with hydraulic aggregate and control unit
Opposite post
Cross beam with hydraulic hose
User’s manual and the checking book
Accessories box with: 4 pad extensions, 2 pad extensions supports, 2
Electromagnets, 2 Metallic covers for Electromagnets, Small parts
Suitable for 2.28 / 2.30 / 2.32 / 2.35
/ 2.40:
3000 x 520 x
780mm
490 kg
Suitable for 2.50:
3000 x 650 x
1050 mm
2
2.28-Package with:
2x 2-stages short lifting arms
2x 2-stages long lifting arms
4x Mounting bolts
4 lifting pads
950 x 600 x
260mm
98kg
2.30- Package with:
4x 3- stages short lifting arms
4x Mounting bolts
4 lifting pads
(2x)
720 x 300 x
250mm
(2x)
44kg
2.32- Package with:
2x 3- stages short lifting arms
2x 3- stages long lifting arms
4x Mounting bolts
4 lifting pads
720 x 300 x
250mm;
1040 x 300 x
250mm
44kg
74kg
2.35- Package with:
4x 3- stages long lifting arms
4x Mounting bolts
4 lifting pads
(2x)
1040 x 300 x
250mm
(2x)
74kg
2.40- Package with:
2x 3- stages short reinforced lifting arms
2x 3- stages long reinforced lifting arms
4x Mounting bolts
2x Fixing frame
4 lifting pads
720 x 300 x
250mm
1250 x 370 x
260mm
60kg
95kg
2.40 L- Package with:
4x 3- stages long reinforced lifting arms
4x Mounting bolts
2x Fixing frame
4 lifting pads
(2x)
1250 x 370 x
260mm
(2x)
95kg
2.50- Package with:
2x 3- stages short lifting arms
2x 3- stages long lifting arms
4x Mounting bolts
4 lifting pads
960 x 340 x
290mm
1160 x 340 x
290mm
106kg
136kg
2.50 L- Package with:
4x 3- stages long lifting arms
4x Mounting bolts
4 lifting pads
(2x)
1160 x 340 x
290mm
(2x)
136kg
3
H3-Box
2x Synchronization ropes
2x Cover band with mounting brackets
2x Post’s caps
Fixing parts
Suitable for 2.28 / 2.30 / 2.32 / 2.35
/ 2.40:
700 x 540 x
390mm
30kg
Suitable for 2.50:

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900 x 640 x
430mm
HL3-Box
2x Synchronization ropes
2x Cover band with mounting brackets
2x Post’s caps
Fixing parts
2x Posts’ extensions
1x Short hydraulic hose
1x Long hydraulic hose
1580 x 380 x
600 mm
88kg
HX3-Box
2x Synchronization ropes
2x Cover band with mounting brackets
2x Post’s caps
Fixing parts
2x Posts’ extensions
1x Short hydraulic hose
1x Long hydraulic hose
Suitable for 2.28 / 2.30 / 2.32 / 2.35
/ 2.40:
2280 x 380 x
600mm
125kg
Suitable for 2.50:
2300 x 520 x
660mm
If anything is missing in the delivery please contact our sales department!
Transportation and storage:
- Lift with care, using suitable means of support for the load, in perfect working order and using the special hooking
points.
- Avoid sudden jolts and tugs, watch out for uneven surfaces, bumps etc.
- After removing the various packing, check that they are taken to special waste collecting areas inaccessible to
children and animals where they will be disposed of.
- Warehouse-Temperature: -25℃～+55 °C

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15
INSTALLATION
Floor foundation (ATH 2.28_2.30_2.32_2.35_2.40)

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Floor foundation (ATH 2.50)

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Max. inclination
13mm
Concrete drying time:
Min. 20 Days
If soils do not comply with the requirements, there could evoke serious injuries to personal or damages to the lift.
Do not install the lift on asphalt, soft concrete floor-
There must be no expansion joints or cuts, which will break the continuity of the upper reinforcement.
Load-capacity of false ceilings must be checked by operator.
Place of installation
B1
Distance main
post-wall
Min. 1.000mm
B2
Distance opposite
post- wall
Min. 700 mm
L1
Distance post -
wall
Min. 3200mm
L2
Distance post -
wall
Min. 3200mm
H
Celling weight
Check the
technical data
Permitted operating temperatures:
10-50 °C
Maximum permitted humidity:
≤80% By 30 °C
Low height above the sea level:
≤2000m
Power connection and ground cable (see technical data) it could be in form of plug connector (socket and plug device) or
fixed connection.

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Necessary supply lines
See technical data
The lift is designed for installation in dry rooms. The installation in wet rooms as well as rooms with a risk of
explosion is not allowed.

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Installing of the lift
This manual is not be seen as assembly instruction, there is giving here only for skilled personal hints and help.
For the following works there are necessary the adequate clothes and safety equipments.
An incorrect installation and adjustments causes disclaimer of warranty.
1. Positioning and adjustment of the posts.
a. By the HL3 and HX3-Version the post extensions have to be already mounted.
b. After setting up the posts the distance between the post have to be checked by attaching of the cross beam
before dowelling.
c. Before fixing with the anchors bots ensure that the both posts are aligned in both directions as indicated
bellow, if necessary align them with washers or shim plates.

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The 2 post lift Type 2.40 is delivered with an additional fixing frame.
The frame has to be placed on the ground plate and used as a drilling stencil.
Please note that the fixing thickness will be increased with 10mm by all eight schered anchor bolts.