Time VERSALIFT VST-7500-I User manual

Operator’s Manual
Time Manufacturing Co. 7601 Imperial Drive P.O. Box 20368 Waco, Texas 76702 Phone: 254-399-2100 Fax: 254-751-0775
Aerial Device
ATTENTION:
THIS MANUAL CONTAINS CONFIDENTIAL INFORMATION
AND IS THE SOLE PROPERTY OF TIME MANUFACTURING CO.
CONTENTS ARE NOT TO BE DISCLOSED, COPIED, OR REPRODUCED
IN ANY MANNER WITHOUT THE EXPRESSED, WRITTEN PERMISSION
OF TIME MANUFACTURING CO.
DO NOT ATTEMPT TO OPERATE THIS VERSALIFT UNTIL
YOU HAVE READ AND UNDERSTOOD ALL INFORMATION IN BOTH
OPERATOR’S AND SERVICE MANUALS, PROVIDED WITH EACH
VERSALIFT.
MANUAL PART NUMBER
29084-05
SERIAL NUMBER
VST-7500-I
Time Manufacturing Co. reserves the right to improve the design or change specifications at any time without notice.
03/17
PLEASE NOTE THE ANSI A92.2 STANDARD AND THE MANUAL OF RESPONSIBILITIES CONTAINS RECENTLY
UPDATED INFORMATION. DEALERS, OWNERS, USERS, OPERATORS, LESSORS AND LESSEES MUST ADHERE TO
THESE UPDATED STANDARDS.


MANUFACTURING COMPANY
OWNER’S WARRANTY
The Versalift Aerial Platform Lift is engineered and designed to perform as stated on
published specifications. Only quality material and workmanship are used in the
manufacture of this product. With proper installation, regular maintenance, and periodic
repair service, the equipment will provide excellent service.
Those parts of the Versalift that are manufactured by Time Manufacturing Company
are warranted for one full year from date of purchase. Structural components will carry
a lifetime warranty for defects in material and workmanship which existed at the time of
initial delivery, wear components are not covered by this statement. This warranty is
issued only to the original purchaser and promises that Time Manufacturing Company
manufactured products are free from defects in material and factory workmanship
when properly installed, serviced, and operated under normal conditions, according to
the manufacturer’s instructions.
Manufacturer’s obligation under this warranty is limited to correcting without charge at
its factory any part or parts thereof which shall be returned to its factory or one of its
Authorized Service Stations, transportation charges prepaid, within one year after being
put into service by the original user, and which upon examination shall disclose to the
Manufacturer’s satisfaction to have been originally defective. Correction of such defects
by repair to, or supplying of replacements for defective parts, shall constitute fulfillment
of all obligations to original user.
This warranty shall not apply to any of the Manufacturer’s products which must be
replaced because of normal wear, which have been subject to misuses, negligence or
accident, or which shall have been repaired or altered outside of the Manufacturer’s
factory (unless authorized by the Manufacturer in writing), products which have not
been maintained and operated in accordance with Time Manufacturing Company’s
operators, maintenance manuals and bulletins, products which are repaired without
using original Time Manufacturing Company parts. This limited warranty does not
cover transportation fees and/or consumables used for the repair. Products or parts
manufactured by others are covered only by such warranties as are extended to TIME
MANUFACTURING CO. by its suppliers.
Manufacturer shall not be liable for loss, damage, or expense directly or indirectly from
the use of its product or from any cause.
The above warranty supersedes and is in lieu of all other warranties, expressed or
implied, and of all other liabilities or obligations on part of Manufacturer. No person,
agent, or dealer is authorized to give any warranties on behalf of the Manufacturer or to
assume for the Manufacturer any other liability in connection with any of its products
unless made in writing and signed by an officer of the Manufacturer.


i29084-05 03/17VERSALIFT VST-7500-I
TABLE OF CONTENTS
TABLE OF CONTENTS
Introduction Section 1
Manual Structure ....................................................................................................................... 1-1
Additional Manual Features .......................................................................................................1-1
Nomenclature ............................................................................................................................1-2
Responsibilities / Safety Section 2
Responsibilities of Dealers, Owners, Users, Operators, Lessors and Lessees .......................... 2-1
Decals .......................................................................................................................................2-2
Think Safety ............................................................................................................................... 2-6
What is Insulated and What is not Insulated............................................................................... 2-9
Additional Safety Considerations .............................................................................................. 2-10
Specifications Section 3
VST-7500-I General Specifications ............................................................................................ 3-1
VST-7500-I Option Specifications .............................................................................................. 3-2
VST-7500-I Dimensional Specifications .....................................................................................3-5
VST-7500-I Vehicle Specifications .............................................................................................3-8
Operation Section 4
Positioning the Versalift for Operation ........................................................................................ 4-1
Aerial Lift Operations ................................................................................................................. 4-2
Cab Control Operation ...............................................................................................................4-4
Ground Control Operation ........................................................................................................... 4-4
Lower Control Operation ............................................................................................................. 4-5
Upper Control Operation ............................................................................................................. 4-7
Storing the Aerial Lift .................................................................................................................. 4-8
Lifting Eye .................................................................................................................................. 4-9
Manual Jib and Winch Operation .............................................................................................. 4-10
Hydraulic Jib and Winch Operation ........................................................................................... 4-12
Jib Capacity Determination ....................................................................................................... 4-12
Emergency Operation Section 5
Daily Visual Inspection Section 6


1-1 29084-05 03/17VERSALIFT VST-7500-I
INTRODUCTION
DANGER: READ AND UNDERSTAND
THIS MANUAL BEFORE ATTEMPTING TO
OPERATE THIS AERIALDEVICE.
The manual identifies all the controls and their locations
and describes how the controls function.
Routine preventive maintenance is very important in
maintaining reliable aerial lift service. A preventive
maintenance schedule is provided and must be
understood and followed by all operators.
DANGER: THISISNOT MAINTENANCE
FREE EQUIPMENT.
NOTICE: THIS MANUAL IS A PERMANENT
PART OF THE VERSALIFT AERIAL DEVICE AND
MUST REMAIN WITH THE UNIT ALWAYS.
Time Manufacturing Company reserves the right
to improve the design or specifications at any time
without any obligation to incorporate new features into
products previously sold.
MANUAL STRUCTURE
This manual is divided into six, numbered chapters.
The first number in the page number at the bottom of
each page identifies the chapter number. Chapter
tabs, with titles printed on them, allow easy location
of the desired subject.
ADDITIONAL MANUAL FEATURES
Danger, caution, and warning notes are indented,
bold faced, and separated from the regular text to
emphasize their importance and the need for attention.
English measurements are followed by equivalent
metric measurements in parenthesis.
Non-critical units of measure are usually rounded-off
to the nearest whole unit.
Notes referring the reader to related information in
the manual indicate the chapter or a section of a
chapter, not to a single page. The reader may need
to scan a few pages to find the needed information.
The Versalift aerial device has been designed and
engineered to conveniently place personnel at work
stations above the ground. This aerial device, as
manufactured, meets or exceeds all applicable ANSI
A92.2. Full controls at the platform and complete
freedom of boom movements make the Versalift a
truly flexible and functional work platform.
NOTE: As the aerial device users, you must read,
understand, and follow the instructions in this
manual and other manuals supplied with this
aerial lift unit.
This manual is furnished to provide practical and
essential information for efficient operation of the
Versalift aerial device. Proper operation of this aerial
lift is the responsibility of the operator and requires a
thorough understanding of its capabilities. Personnel
responsible for the operation of the aerial lift must be
familiar with and understand this manual.
In addition to, dealers, owners, operators, renters,
lessors and lessees are required to comply with the
requirements of the applicable section or sections
found in ANSI A92.2.
NOTE: For additional safety information and
required responsibilities, refer to the
accompanying EMI Safety Manual and Manual
of Responsibilities.
Detailed information for the maintenance, inspection
and service of the Versalift aerial device can be found
in the accompanying Service Manual. Should further
installation information be required, contact your local
Versalift dealer or Time Manufacturing Company.
DANGER: THIS EQUIPMENT SHOULD
BE OPERATED AND SERVICED ONLY BY
COMPETENTPERSONNELFAMILIARWITHGOOD
SAFETY PRACTICES. THIS INSTRUCTION IS
WRITTEN FOR SUCH PERSONNEL AND IS NOT
INTENDED AS A SUBSTITUTE FOR ADEQUATE
TRAINING AND EXPERIENCE IN SAFE
PROCEDURES FOR THIS TYPE OF EQUIPMENT.
INTRODUCTION
THIS MANUAL CONTAINS CONFIDENTAL
INFORMATION AND IS SOLE PROPERTY OF
TIME MANUFACTURING, AND IS NOT TO BE
DISCLOSED, COPIED, OR REPRODUCED
WITHOUT EXPRESSED PERMISSION OF
TIME MANUFACTURING.

1-2 29084-05 03/17VERSALIFT VST-7500-I
INTRODUCTION
Figure 1.1 Model VST-7500-I Nomenclature

2-1 29084-05 03/17VERSALIFT VST-7500-I
RESPONSIBILITIES / SAFETY
DANGER:FAILURETOCOMPLYWITH
YOUR REQUIRED RESPONSIBILITIES IN THE
USE AND OPERATION OF THE AERIAL DEVICE
COULD RESULT IN DEATH OR SERIOUS
INJURY.
IMPORTANT
You are required by ANSI/SIA A92.2 to read and
understand YOUR RESPONSIBILITIES before you
use or operate the Aerial Device. It is your
responsibility and your employer’s responsibility to
identifyandcomplywithapplicablecodes,standards,
and regulations.
The operation of any aerial device is subject to
certainHAZARDSthatcanbeprotectedagainstonly
by the exercise of INTELLIGENCE, CARE AND
COMMON SENSE. It is essential to have
COMPETENT,CAREFULPERSONNEL,TRAINED
in the INTENDED USE, SAFE OPERATION,
MAINTENANCE AND SERVICE of this type of
equipment.
The USER and OPERATOR MUST MAKE
DECISIONSonthemaintenance,useandoperation
of the Aerial Device with due consideration for the
fact that the SAFETY OF THE OPERATOR AND
OTHER PERSONNEL is dependent on those
decisions. FAILURE TO COMPLY with your
REQUIRED RESPONSIBILITIES in the use and
operationoftheAerialDevice couldresultinDEATH
OR SERIOUS INJURY.
DANGER: READ AND UNDERSTAND
THIS MANUAL BEFORE ATTEMPTING TO
OPERATE THIS AERIAL DEVICE.
RESPONSIBILITIES
(for Dealers, Owners, Users, Operator, Lessors and Lessees)

2-2
RESPONSIBILITIES / SAFETY
29084-05 03/17VERSALIFT VST-7500-I
Onlyproperlytrainedoperatorsarequalifiedtooperate
theVersaliftaeriallift. Operatortrainingshallinclude
complete instruction and understanding of the
manufacturer’smanuals, employer’s workrules,and
allrelatedgovernmentalregulations. Priortooperation
from the platform the machine must be operating
properly,musthavebeeninstalledproperly,inspected,
andmaintainedinaccordancewiththemanufacturer’s
instructions. Allsafetysigns,guards,andcoversmust
bein placeand inproper condition.
DANGER: AN UNTRAINED OR
CARELESS OPERATOR SUBJECTS HIM/
HERSELFAND OTHERS TO DEATH OR SERIOUS
INJURY.
Throughoutthis manualthereare danger, warning,
and caution notes that emphasize the possible
hazards when operating the Versalift. It is the
responsibilityof theoperatorto becomefamiliar with
the contents of this manual.
Two of the main risks associated with operating an
aeriallift:
(1) Electrocutioncaused byoperating too close
topower lines.
(2) Injuries caused by falling as a result of
equipmentfailureor theoperatorperforming
anunsafeorunstablemaneuver.
Nomanualcan addresseveryconceivableoperating
hazard. Therefore, the prevention of accidents is
greatlydependentupongoodjudgementandcommon
senseof theoperator.
It is the responsibility of the operator to use the
Versalift only when it has been installed and
maintained in accordance with the manufacturer’s
manuals. The preventive maintenance program
outlinedin thismanualand theServicemanual must
befollowed.
It is extremely important for the operator to be
thoroughly familiar with the Versalift aerial device.
Studythe informationinthismanualandthe Versalift
controlsuntilboth are completelymastered. Thengo
to a large, open area to practice using the aerial lift.
Decals are installed at numerous locations on the
aerial lift to warn personnel of the potential hazards
during the use and operation of the aerial lift. It is
importantthattheoperatorandgroundpersonnelread
andunderstand theinformationon the decals. Ifany
decals are defaced, illegible or lost, they must be
replaced. Referto the“DecalPlacement” illustration
inthismanual foracompletelisting and thelocations
of the decals. For your convenience these decals
are pictured on the following pages as a quick
reference for reviewing safety concerns and for
providingpartnumberswhenorderingreplacements.
DECALS
All the warning and instruction decals, and their
respectivepartnumbers,ontheVersaliftaerialdevice
areincluded belowand on thefollowing pages. The
decals are not shown at actual size.
SAFETY

2-3 29084-05 03/17VERSALIFT VST-7500-I
RESPONSIBILITIES / SAFETY

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RESPONSIBILITIES / SAFETY
29084-05 03/17VERSALIFT VST-7500-I

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RESPONSIBILITIES / SAFETY

2-6
RESPONSIBILITIES / SAFETY
29084-05 03/17VERSALIFT VST-7500-I
Don’t park the truck on a hill unless absolutely
necessary. When the truck is parked on a slope,
take the special precautions defined in Chapter
4, “Operation”.
Remember to set the parking brake and chock
the truck’s wheels.
Watch the booms to make sure they clear the
truck and other obstructions.
Asafe attitude isvery important toyou,the operator.
Practiceanticipatingaccidentsandoperatinghazards.
Then determine a corrective course of action to
respondto thesituation. Thishabit will sharpenyour
safety awareness, quicken your reaction time, and
preventmany accidents.
THINK SAFETY
The following sketches illustrate some of the unsafe
situationsthatmightoccurduringtheuse or operation
of the Versalift. Some of these safety problems are
verybasicand asaresultareoften takenforgranted.
Always engage the outriggers, and maintain the
correct tire pressure to increase vehicle stability.
Always wear a personnel restraint system
attached to the lanyard anchor.

2-7 29084-05 03/17VERSALIFT VST-7500-I
RESPONSIBILITIES / SAFETY
Whenever tools or equipment are included with
the operator in the platform the combined weight
must not exceed the rated load capacity.
Avoid dropping tools. Use a hand line to raise
or lower tools to/from the platform.
Stand only on the platform floor.
Maintain safe clearances from electrical power
lines and apparatus. The aerial lift does not
provide protection from contact or proximity to
two or more electrically charged conductors.
Never allow anyone on the ground to touch the
unit when the lift is being used to work on or
near electrical lines.
Stowtheboomssecurelybeforemoving the truck.

2-8
RESPONSIBILITIES / SAFETY
29084-05 03/17VERSALIFT VST-7500-I
Don’t climb out of a raised platform onto poles,
etc.
Keepthefiberglassboomscleananddry. Foreign
substances on the booms conduct electricity.

2-9 29084-05 03/17VERSALIFT VST-7500-I
RESPONSIBILITIES / SAFETY
What Is Insulated and What Is Not Insulated
Articulated/Telescopic and Articulated Models
Area 1, Boom Tip Area – The boom tip area does
notprovide insulation. Thisareaincludeseverything
pasttheinsulated section decal*onthe upperboom.
This includes the upper end of the boom, platform
support,platform(s),controls, andthejib/winch/rope
(when so equipped).
All components at the boom tip area must be
considered to be conductive and electrically
connected,even withaninsulated linerinplace.Any
contact with a ground and a phase or between two
phase conductors will create a hazard of serious
personal injury or death. Contact between an
energized conductor and any part of the boom tip
will energize the entire boom tip.
Whenworking nearan energized conductor, ground
conductor, or other grounded objects, the operator
must use the proper safety equipment (such as
rubbergloves, covers,hotsticks,etc.), maintain safe
approach distances, and follow company work
practices.
Area 2, Upper Boom Insulation Section – This
section provides insulation** between the boom tip
area and earth ground when clean and properly
maintained. Onsomeconfigurations, itisnecessary
to extend the boom until the insulated section decal
is visible.
Area 3, Intermediate Structure –This sectiondoes
not provide insulation. This area includes the lower
steel portion of the upper boom, knuckle, and the
steel upper portion of the lower boom and
compensation link (when applicable).
Area 4, Lower Boom Insulating Section – (When
so equipped) This section provides insulation**
between the intermediate structure (Area 3) and the
vehicle when clean and properly maintained.
Area 5, Lower Structure – This area does not
provideinsulation. This area includesthesteellower
portion of the lower boom and compensation link
(when applicable), turret, lower controls, pedestal,
and the vehicle.
* On VST and T-Series models not supplied with an
upper insulated section decal, the insulated section
begins 11 inches below the center of the platform
pivot.
** Insulation properties are defined byANSIA92.2

2-10
RESPONSIBILITIES / SAFETY
29084-05 03/17VERSALIFT VST-7500-I
ADDITIONAL SAFETY CONSIDERATIONS
1. Report any unusual occurrence during the
operationoftheaerialliftthatmayrequirerepair
oradjustment.
2. Keep the work space in the truck bed clean
andneat.
3. Avoid parking on soft surfaces. Soft surfaces
may suddenly collapse, shift, or sink beneath
the truck’s weight.
4. There is no insulating value in the fiberglass
platformwithouta platformliner.
5. No attempt should be made to clean, oil, or
adjust a machine while the machine is in
motion.
6. Ifanaeriallifthassetidleforanextendedperiod
(i.e. overnight) or has been recently serviced,
cycle the aerial-lift through it’s full range of
motionseveraltimes. Thisprocedurewillforce
any trapped air out of the hydraulic system.
Do not operate the lift from the platform until
this process is completed. Air trapped in the
hydraulic oil can cause lift movements to be
erraticandunpredictable.
7. Don’t operate any part of the unit (platform,
booms, outriggers, etc.) outside the work-site
barricades into the traffic lanes. Set up
adequate cones or barricades to mark the
boundaries of the work-site to alert motorists
andpedestrians.
8. Only qualified mechanics are authorized to
servicethe aeriallift.
9. The polyester winch rope is not an insulator.
Dirt,grease,and moisture(humidity)makethe
ropeconductive.
10. Make a thorough check of the winch rope for
abrasive wear, pulled strands, cuts, and other
defects daily.
11. Replace the winch rope at the first sign of
damage or deterioration. Use only non-
conductiverope ofthesizeand typespecified.
12. Avoid shock loads. Ashock load is caused by
jerkingaline withaloador asuddenchangein
rope tension from a light load to a heavy load.
13. Do not contact energized conductors with the
winch line. Contacting the load line with an
energized conductor could create a complete
path for electricity when the rope is extended
to the ground. This could cause death or
seriousinjury.
14. Avoid using the winch line to wrap or tie an
objectfor lifting. Thehookattached totheend
ofthewinchline can damageorcuttherope. A
sling or lifting strap is recommended for this
purpose.
15. Do not stand in line with a rope under tension.
If the rope should fail the recoil could cause
seriousinjury topersonnel.
16. Inspect the jib-poleassemblytomake surethe
variouslock pinsare secure.
17. Make sure the winch-rope coils are spooling
evenlytoavoidcloggingthewinchor producing
shock loads when lifting a load.
18. Avoidcontactingasprayormist producedbya
highpressurehydraulicleak. Thissprayormist
can puncture or become embedded beneath
the skin or contaminate the eyes. These
conditions requires immediate medical
attention.
19. Hydraulic oil is flammable. Avoid any contact
betweenhydraulic oil andsourcesof highheat
oropen flames.
20. Bodilycontact withhot hydraulic oilcan cause
seriousburnswhichrequireimmediatemedical
attention.

3-1 29084-05 03/17VERSALIFT VST-7500-I
SPECIFICATIONS
SPECIFICATIONS
VST-7500-I GENERAL SPECIFICATIONS
Note: Specifications on units may vary or change
withoutprior notificationdue tooption selections.
This section includes a brief description of each of
the major (standard) components.
PLATFORM - The fiberglass platform is 24 in. x 48 in.
x 42 in. (0.61 m x 1.22 m x 1.07 m) deep with an
inside and outside step for easy access. The standard
platform capacity is 800 lbs. (360 kg). With the
optional jib/winch installed, the platform capacity is
700 lbs. (318 kg). A cushioned platform support is
provided.
PERSONNEL RESTRAINT SYSTEM - A safety belt
or harness and a lanyard are required and can be
supplied by Time Manufacturing Company at an
additional cost. Consult applicable work practices
and regulations to choose between a safety belt and
a harness. The anchor for the lanyard is attached to
the platform.
INDIVIDUAL LOWER CONTROLS - Individual full-
pressure controls at the turret actuate all boom
functions. The lower control station is equipped with
a selector valve to override the upper controls and
serve as the emergency stop from lower controls.
SINGLE STICK UPPER CONTROL - The full-pressure
single stick upper control includes a safety trigger to
prevent inadvertent operation. The lift movements
correspond with control handle movements. An
emergency stop and a tool selector control are located
at the upper controls.
HYDRAULIC PLATFORM ROTATOR - A hydraulic
platform rotator, operated by a control lever, rotates
the platform 180° from one side of the outer/inner boom
assembly, across the end-hung position, to the other
side of the outer/inner boom assembly.
HYDRAULIC PLATFORM LEVELING - A master and
slave cylinder arrangement automatically levels the
platform in all boom positions. This system also
provides hydraulic platform tilt to adjust platform level,
tilt the platform for clean out, or to ease the removal of
an injured operator. The platform tilt can be activated
from the upper and lower controls.
OUTER/INNER BOOM ASSEMBLY- The outer/inner
boom assembly includes an outer boom, telescopic
inner boom, extension system, and hose assemblies.
The outer boom consists of a 12 in. x 14 in. (305 mm
x 355 mm) steel section. The inner boom consists of
a 9-1/4 x 11-1/4 in. fiberglass section and a 10 x 12
steel section. The fiberglass section provides a 108
in. insulation gap. The inner boom can be easily
removed and disassembled for service and inspection.
The extension system consists of a hydraulic cylinder,
two integral holding valves, and a “cat-track” type hose
carrier housed entirely within the boom assembly. The
hoses routed through the outer/inner boom assembly
are non-conductive and fully contained within the boom
assembly. The outer/inner boom assembly articulates
from 25° +/-2° below horizontal to 75° +/-2° above
horizontal. Actuated by a double acting cylinder,
equipped with two integral holding valves; the outer/
inner boom assembly is offset to one side to provide
easy access to the platform. A boom support cradle
and a boom tie down strap are included.
LOWER BOOM WITH CHASSIS INSULATING
SYSTEM - Each end of a high strength fiberglass
insert (chassis insulating system) is installed over a
rectangular 12 in. x 14 in. (305mm x 355 mm) high
strength steel section. The steel and fiberglass
sections are bonded with pressure injected adhesive
to fill any voids. A compensation link with a fiberglass
section maintains the 24 in. (0.61 m) insulation gap
in all the boom positions. The double acting cylinder,
with an integral holding valve, allows the lower boom
to articulate from horizontal to 88° above horizontal.
CYLINDERS - Both the upper and lower cylinders are
a threaded head-cap design. Both cylinders are
equipped with two integral holding valves to prevent
creep down and to lock the booms in position in case
of hose failure.
TURRET - The 5/8 in (16 mm) thick turret wings are
designed for strength and rigidity. The 1-1/2 in (38
mm) thick turret base plate is machined to provide a
flat surface to support the rotation bearing.
CONTINUOUS ROTATION - Unrestricted rotation is
accomplished by a hydraulically driven worm and spur
gear with a shear-ball rotation bearing. The critical
bolts holding the lift to the rotation bearing and the
rotation bearing to the pedestal are grade 8 hex head
capscrews. These critical bolts are torque seal
marked to provide a quick means of detecting any
turning of the bolt upon inspection.
LUBRICATION - Non-lube bearings are used at all
pivot points. Only the rotation bearing and rotation
bearing gear teeth require periodic lubrication.
PEDESTAL - The pedestal is rectangular with a
reinforced mounting plate. The top plate of the
pedestal is 1-1/2 in. (38 mm) thick and machined flat
to support the rotation bearing.

3-2 29084-05 03/17VERSALIFT VST-7500-I
SPECIFICATIONS
HYDRAULIC OIL RESERVOIR - A 35 gallon (132 l)
hydraulic oil reservoir is built integral to the pedestal.
The reservoir includes an anti-splash baffle and sight
gauge for quick hydraulic fluid level checks, and a
return filter pressure gauge.
HYDRAULIC SYSTEM - The open-center hydraulic
system operates at 3000 psi (210 kg/cm2) at 10 gpm
(38 lpm). A 10-micron return-line filter, mounted above
the hydraulic oil level and inside the pedestal, can be
easily changed without draining the reservoir. A filter
gauge with a color-coded range is used to monitor
the condition of the return line filter for replacement.
The 100 mesh (149 micron) suction strainer in the
reservoir can be removed for cleaning. A gate valve,
located below the reservoir, prevents oil loss when
the pump is serviced. A magnetic drain plug attracts
metal particles from the oil.
TWO-SPEED MANUAL THROTTLE CONTROL -
Changes the engine/pump speed to give the operator
a choice between slow and normal boom speeds, and
also at slow speed provides reduced flow to operate
hydraulic tools. The manual throttle control is
designed to operate only when the truck engine is
running and the master control is activated. An air
cylinder at the platform or a toggle switch at the turret
can be used to energize the manual throttle control.
PAINT - The complete unit is primed and painted
before assembly. The standard color is white
urethane.
HOSES AND FITTINGS - The hoses routed through
the booms are high pressure and non-conductive with
swaged hose end fittings. Nylon sleeves are installed
over hoses at points of movement. Reusable fittings
can be installed if a hose is damaged.
ENGINE START/STOP - The start/stop circuit has
been designed so the lift cannot be operated unless
the truck ignition switch is in the “RUN” position and
the master control is activated. This feature makes it
difficult for unauthorized individuals to operate the lift
when the truck is locked. An air cylinder at the upper
controls and a toggle switch at the pedestal energize
this system.
HYDRAULIC TOOL CIRCUIT AT THE PLATFORM -
This system is designed for open center hydraulic
tools. The tool circuit provides approximately 6 gpm
at engine idle and 10 gpm with the throttle control
engaged. The tool pressure is 2000 psi (140 Bars).
ELECTRICAL INSULATION SPECIFICATIONS - The
outer/inner boom assembly is tested and certified for
electrical work at 46 kv and below in accordance with
ANSI A92.2 requirements. Aerial devices may be
designed and configured for gloving work and tool
methods at 46KV and below. The outer/inner boom
assembly is fully insulated even in a retracted
position. The chassis insulating system (lower boom
insert) is also tested according to ANSI A92.2.
LINE-LIFTING SOCKET - Built as part of the platform
support structure, is a vertical line-lifting socket for 3
in. (76 mm) diameter line-lifting attachments. The
socket is automatically leveled with the platform.
OUTRIGGER/BOOM INTERLOCK SYSTEM - The
outrigger/boom interlock system prevents lift operation
until the outriggers contact the ground and outrigger
retraction before the aerial lift is properly stored.
SLOPE INDICATORS – Slope indicators are required
on Versalift units and supplied by Time Manufacturing
Co. Slope indicators shall be installed to indicate
the level of rotation bearing relative to the ground.
MANUALS - Two Operator’s Manuals and two Service
Manuals, one Manual of Responsibilities and one EMI
Safety Manual are included with each aerial lift.
VST-7500-I OPTION SPECIFICATIONS
Below is a brief description of some of the available
options for the aerial lift.
4-AXIS CONTROL - The 4-Axis controller option is a
full pressure control located at the platform which
consists of a multi-jointed handle control that actuates
the interlock section and four individual boom function
valves.
TRUGUARD - This advanced upper controls isolation
system provides 4" of electrical isolation from the
entire upper controls, including the control dash
panel. This system also includes a protective shield
which helps prevent environmental and work related
contaminants from making direct contact with the
isolating surfaces.
A-FRAME OUTRIGGERS - A-frame outriggers are
designed and constructed from high-strength steel.
The crossbeam is shipped loose to allow the desired
THE UPPER CONTROLS DO NOT PROVIDE
PROTECTION IN THE EVENT OF ELECTRICAL
CONTACT AND ARE NOT A SUBSTITUTE FOR
MINIMUM APPROACH DISTANCES, COVER-
UPS, RUBBER GLOVES AND OTHER
PERSONAL PROTECTIVE EQUIPMENT.
Table of contents
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