Harmar Mobility PARAGON OUTLANDER Series Supplement

INSTALLATION &
SERVICE MANUAL
27DEC19 | 630-00133 Rev A
FULL
DE
XL
TM
OUTLANDER
LIFTS
INSTALLATION &
SERVICE
MANUAL
from
Outlander Full
with Retractable

pictured

Outlander Vehicle Lis: Installaon & Service Manual
27DEC19 | 630-00133 REV A 3
OUTLANDER VEHICLE LIFTS
TABLE OF CONTENTS
Table of Contents
INTRODUCTION ...............................................4
 ........ 4
Read and Understand .................................................... 4
SAFETY ................................................................ 5
........................................................... 5
 ......................................................... 5
PREPARATION .................................................. 6
Recommended Tools ..................................................... 6
Required Tools ................................................................ 6
.......................................................... 6
Recommended Torque Table......................................... 6
Checking the Box Contents.......................................... 7
Vehicle Hitch ................................................................... 8
Hitch Adapters ................................................................ 9
Hitch Adapter Size Chart ........................................... 10
INSTALLATION ................................................ 11
Wiring the Vehicle ....................................................... 11
 .......................................... 14
................... 14
 ................ 15
 .......................................... 17
CHAIR PREPARATION................................... 18
Anchor Plate .................................................................. 18
U-Bolt Hardware Kit .................................................... 19
LIFT ADJUSTMENTS .................................... 20
.............................. 20
Outlander Full - Hold-Down Arm Adjustment ..... 21
TROUBLESHOOTING .................................. 23
................................................ 24
Manual Override ......................................................... 25
MOTOR COVER WIRING SCHEMATIC ... 26

Outlander Vehicle Lis: Installaon & Service Manual
27DEC19 | 630-00133 REV A
4
OUTLANDER VEHICLE LIFTS: SECTION 1
INTRODUCTION

Introducon
DEVICE NAME: PARAGON
OUTLANDER VEHICLE LIFT



mobility-impaired persons.
READ AND UNDERSTAND











warranty.

Outlander Vehicle Lis: Installaon & Service Manual
27DEC19 | 630-00133 REV A 5
OUTLANDER VEHICLE LIFTS: SECTION 2
SAFETY

Safety
SAFETY DEFINITIONS
This safety alert symbol appears with


Please read and abide by the message
that follows the safety alert symbol.


REQUIRED PRACTICES






Environmental Condions
The technician shall assess the surrounding






protect the work area from weather or other safety









our Technical Service Department or authorized


injury or damage can result if proper procedures are
not followed.
!
Indicates a hazardous situaon that, if not
avoided, could result in death or serious injury.
WARNING
!
Indicates a hazardous situaon that, if not
avoided, could result in minor or moderate
injury.
CAUTION
!



NOTICE

Outlander Vehicle Lis: Installaon & Service Manual
27DEC19 | 630-00133 REV A
6
OUTLANDER VEHICLE LIFTS: SECTION 3
PREPARATION

Preparaon

are the basic tools to have on hand for a Paragon


please contact our Technical Service Department at
800-378-6648 or [e-mail].
RECOMMENDED TOOLS
• 
• Work Lights (Wired or Wireless)
• 
• Labeler (for Wiring)
• First Aid Kit
• 
• Torque Wrench
REQUIRED TOOLS
• Socket Set:
• "
• "
• "
• "
• "
• Wrench Set:
• "
• "
• "
• "
• "
• Allen Wrench:
• "
• "
• "
• 
• Needle Nose Pliers
• No. 2 Flat Head Screwdriver
• No. 2 Phillips Head Screwdriver
• Marking Implement
• Tape Measure
• 
UNPACKING THE LIFT


vehicle alone.
RECOMMENDED
TORQUE TABLE
THREAD
DIAMETER
TORQUE (FT-LB) WRENCH
SIZE
Nylon Lock Nut Hex Nut
 8 10 
 17 19 
 30 35 
 69 85 
 135 170 

Outlander Vehicle Lis: Installaon & Service Manual
27DEC19 | 630-00133 REV A 7
OUTLANDER VEHICLE LIFTS: SECTION 3
PREPARATION
CHECKING THE BOX
CONTENTS

the packaging checklist to ensure that all parts have



damaged parts.
DO NOT
LIFT
FROM
MOTOR
COVER
HITCH
ADAPTER
PB
ADJUSTABLE
WELDMENT
HARDWARE
P
ACK

Outlander Vehicle Lis: Installaon & Service Manual
27DEC19 | 630-00133 REV A
8
OUTLANDER VEHICLE LIFTS: SECTION 3
PREPARATION
VEHICLE HITCH
1. 
accepts a Class 2 or 3 hitch. Check to ensure
that the vehicle is wired using a standard four-
connector trailer style of wiring.
2. If you are unsure of the vehicle and hitch





3. 


exceed the hitch’s recommended tongue weight.


weight. See Figure 3-1.
The installer must adhere to the vehicle’s Gross

Understand that some states have strict license

local and state laws.
4. The receiver tube of the hitch must be installed
parallel to the ground. This is a requirement


Note that some vehicles require the rear
suspension to be supplemented. If the vehicle

should contact a suspension specialist for


lb
CHAIR/
SCOOTER
IF
USED
MEC153522
41 lb
120-00357C
" x " lb
8 lb
TM: SSEL1008 ______ 2 or 3 _______ TBD lb
DE: SSEL1009 _______ 2 or 3_______ 80 lb
XL: SSEL1010 _______ 2 or 3 _______ TBD lb
Full: SSEL1011______2or 3_______ TBD lb
OR OR
PRODUCT:HITCH
CLASS: WEIGHT:

Outlander Vehicle Lis: Installaon & Service Manual
27DEC19 | 630-00133 REV A 9
OUTLANDER VEHICLE LIFTS: SECTION 3
PREPARATION
HITCH ADAPTERS
The hitch adapter plugs into the vehicle’s trailer hitch

Hitch adapters are designed to serve the needs of

Proper Measurement and
Selecng a Hitch Adapter
1. Measure the bumper distance and the hitch
height. The bumper distance is the length from
the bolt hole of the trailer hitch to the rearmost
point on the vehicle. Hitch height is the distance

ground. Reference page 10 chart.



See Figure 3-2.



See Figure 3-3.

See Figure 3-4.

If the measurement falls between two numbers
"
". Round down if the
measurement falls between two numbers equals less
"
post. See Figure 3-5.


See Figure 3-6.

 
"
""
"
""""""""
""
8""6"-8"
6"
X


Outlander Vehicle Lis: Installaon & Service Manual
27DEC19 | 630-00133 REV A
10
OUTLANDER VEHICLE LIFTS: SECTION 3
PREPARATION
HITCH ADAPTER SIZE CHART

Reference Figures 3-7 and 3-8.
HV: 
opening of hitch receiver
D1: Distance from the center of the pin hole to the
furthest point toward the rear of the vehicle.
D2: Distance from the center of the pin hole to the
furthest point towards the front of the vehicle
going through the hitch receiver. In some cases


STANDARD APPLICATION APPLICATION WITH
SWING-AWAY
Class Part# Descripon HV D1 D2 HV D1 D2
Class 2
HTCASMB1020 &
HTCASMB1012

 6""6"3"  
HTCASMB1012  10""6"3"10""6"3"

HTCASMB1012

 19""6"3"12"- 16"6"3"
Class 3
HTCASMB1020 &


HD 6""8"3"  
 CLASS 3 HD 10""8"3"10""6"3"
  19""8"3"12"- 14"6"3"



CLASS 3 HD 21""8"3"12""6"3"



 21""8"3"12"- 18"6"3"
HTCASMB1020 &
HTCASMB1014

 6""8""3"  
HTCASMB1014  10""8"- 13"3"10""6"3"

HTCASMB1014

 21"- 23"8"- 13"3"12"- 16"6"3"
9
""
Only use Harmar-approved hitch adapters with
Harmar lis. Hitch expanders and extenders
are strictly prohibited—using them or any other
aer-market accessory may result in damage to
the vehicle, li and/or personal injury to the user.
WARNING
!
Spare Tire

 HV

Outlander Vehicle Lis: Installaon & Service Manual
27DEC19 | 630-00133 REV A 11
OUTLANDER VEHICLE LIFTS: SECTION 4
INSTALLATION

Installaon
WIRING THE VEHICLE







is located inside the hardware pack. The harness is

is approximately 23'long and will accommodate most
vehicles.
1. 
end of the harness has a black connector. This
black connector goes to the trailer hitch area
See Figure 4-1.

2. 



process. See Figure 4-2.






go
to page 14
NOTICE
3. 


4. Route the wire under and through the vehicle


or
20 AMP

Circuit Breaker


Black Wire
Black Wire
 

Outlander Vehicle Lis: Installaon & Service Manual
27DEC19 | 630-00133 REV A
12
OUTLANDER VEHICLE LIFTS: SECTION 4
INSTALLATION

5. Once the harness has been routed into the

pin. See Figure 4-4.

6. 
may have become damaged during the process



needed. See Figure 4-5.

7. The connector is marked with an A and B. The A
side is for the Red wire and the B side is for the

See Figure 4-6.




Seals
Black Wire
Red Wire
BA
B=Black A=Red


CORRECT



IF NEEDED







• 



• 

See Figure 4-3DO NOT

NOTICE

access


Outlander Vehicle Lis: Installaon & Service Manual
27DEC19 | 630-00133 REV A 13
OUTLANDER VEHICLE LIFTS: SECTION 4
INSTALLATION
8. 

See Figure 4-7.





See Figure 4-8.

Baery Pack






Tech Note: Motor Tesng
NOTE:








motor and make the motor more likely to deteriorate
prematurely.


but will not allow the motor to operate. When

current and the voltage or run the motor with a

Opmizing Hitch Height






vehicle based on the hitch height (the distance of the
vehicle’s hitch receiver to the ground). Refer to Figure
3-6 on page 9 and chart on page 10.
or
Black Wire
Black Wire
 
Red Wire
or











Splice
Vehicle Side 

Outlander Vehicle Lis: Installaon & Service Manual
27DEC19 | 630-00133 REV A
14
OUTLANDER VEHICLE LIFTS: SECTION 4
INSTALLATION
HITCH ADAPTOR
INSTALLATION
1. Insert the hitch adaptor into the receiver on the
vehicle’s hitch. Secure the adaptor according to
the hitch class. See Figure 4-9.

SWING-AWAY OR HITCH POST
INSTALLATION
1. Fasten the hitch adaptor to the vehicle hitch.
See Figure 4-9.
2. Fasten the swing away or PB adjustable
assembly to the hitch adaptor. See Figure 4-10.

3. 
connect the wiring harness together.
See Figure 4-11.

Hex Head
""
Hex Head
""
Class 2
Class 3

"-13

"-11
Connect Power
to the li
Vehicle Harness
Li Harness
Or Swing Away
PB Adjustable
Assembly

Outlander Vehicle Lis: Installaon & Service Manual
27DEC19 | 630-00133 REV A 15
OUTLANDER VEHICLE LIFTS: SECTION 4
INSTALLATION
4. 
PB adjustable assembly or swing away with the

inserted from the drivers side. See Figure 4-12.

OUTLANDER FULL - LIFT
SYSTEM INSTALLATION
The Outlander Full is designed to be easily installed

IV hitch receiver.



Scooter Adaptable Hold-Down
Foot Kit Installaon
1. 
"nut.
2. 
onto the exposed threads of the hex bolt and
"nut loose.
3. With the adaptable hold-down foot assembly


fasten them with the supplied hardware and
spacers. See Figure 4-13.

4. Tighten all hardware.


The li system should be installed only by an
authorized Harmar Dealer or service technician.
WARNING
!

Outlander Vehicle Lis: Installaon & Service Manual
27DEC19 | 630-00133 REV A
16
OUTLANDER VEHICLE LIFTS: SECTION 4
INSTALLATION
Power Chair Hold-Down Arm
Installaon
1. 
2. 
3. Place the power chair hold-down bar on the seat

tube with supplied hardware. See Figure 4-14
and page 21 for adjustments.

Retractable Tie-Down Strap
Installaon
1. 
2. 

See Figure 4-15.

3. Install the hardware.
4. Repeat process for the second and third straps.

Outlander Vehicle Lis: Installaon & Service Manual
27DEC19 | 630-00133 REV A 17
OUTLANDER VEHICLE LIFTS: SECTION 4
INSTALLATION
WHEEL CHOCK INSTALLATION


mobility device during loading.
1. 

2. 
Scooters: Place a wheel chock in front of the
front wheel(s) and in front of the rear wheels or
behind the front wheels and in front of the rear
wheels. Power Chairs: Place a wheel chock in
front of and behind the drive wheels.
3. Take note of the adjustment holes the wheel

the chocks.
4. 

5. 
install hardware from under it.
6. 

wheel chock top. See Figure 4-16.

7. 
using the supplied hardware.
8. Repeat these steps to install the remaining




Figure 4-17.




Screws

Outlander Vehicle Lis: Installaon & Service Manual
27DEC19 | 630-00133 REV A
18
OUTLANDER VEHICLE LIFTS: SECTION 5
CHAIR PREPARATION

Chair Preparaon




ANCHOR PLATE

depending on the mobility device used. The anchor

that has a center seat post. See Figure 5-1.

"out from
the side of the cushion. To secure the chair to the

plate. See Figure 5-2.
Anchor Plate Installaon
1. Remove the seat from the chair.
2. 

the anchor plate between the seat and the seat
plate.
3. 
seat plate with the holes on each end extending
evenly on each side of the seat.
4. 

5. Replace the seat on the chair.


Outlander Vehicle Lis: Installaon & Service Manual
27DEC19 | 630-00133 REV A 19
OUTLANDER VEHICLE LIFTS: SECTION 5
CHAIR PREPARATION
U-BOLT HARDWARE KIT
The U-bolts are used with power chairs or scooters
that do not have a center seat post. On this type of


shown. See Figure 5-3.




manufacturers. Place the U-bolts toward the center
of the seat if possible. If your seat type requires you
to install the U-bolts more toward the front or rear of

center of the seat.

Seat Post
Seat Post
Seat Post
Seat Post
IT Contains
""U-Bolts


"- 20 Nuts
ALA580
U-Bolt Hardware Kit

Outlander Vehicle Lis: Installaon & Service Manual
27DEC19 | 630-00133 REV A
20
OUTLANDER VEHICLE LIFTS: SECTION 6
LIFT ADJUSTMENTS

Li Adjustments
HOLD-DOWN FOOT HEIGHT
SETTING




to ensure proper pressure to the scooter.
1. 

not catch onto the scooter’s deck. Drive the


in the cradle bar assembly. Stop when the rear

See Figure 6-1.

2. 

hold-down foot should be above the scooter’s
deck. See Figure 6-2.

3. Raise both nuts on the hold-down foot and allow
the foot to rest on top of the scooter’s deck.



and to ensure the arm is at its highest point.
There should be pressure on the deck of the

compressed from

See Figure 6-3.

Cradle






Nut
 

Nut

SCOOTER
DECK
CLICK
CLICK
CLICK
CLICK
CLICK
CLICK