HARVEY JIB MP250QM User manual

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Фуговально-рейсмусовые станки JIB MP250QM. Руководство по эксплуатации.

1
Foreword
These instructions are written by the equipment manufacturer and are a part of the
machine tool. They include the basic information of the qualified operator and the use of
the environment and the way of the machine tool, but also contain the information
required for correct and safe operation of the machine tool.
The machine is equipped with a variety of safety device, which both protect the
operator and the machine tools during the normal use of the machine. However, these
measures do not cover all aspects of safety, so the operator must read and understand the
instructions before starting to use the machine to avoid errors in the installation and
operation.
Do not try to put the machine into operation until you read all the random
instructions and you understand all the features and work procedures.
Some materials and drawings may not be directly used for the machine you purchase
this time, because these instructions contain information of various types of machine
tools made by our company. By comparing a specific machine tool and a description of
the various parts, you will find that they are corresponding.
Manufacturers have the right to retain part of the continuous technological development
of the machine tools.
1 Use of the machine
1.1 Machine tool use
Multifunctional woodworking planer-thicknesser can do operation on wood or
semi-finished products of wooden materials such as planer, thicknesser and mortiser.
The machine is designed to be operated only by one worker.
Children and teen-agers can not operate the machine in any case.
1.2 Conditions of workers
Only skilled experts in the field of wood processing or workers guided and trained
by such an expert can operate the machine, regardless of gender. Operators must be
familiar with these instructions and comply with any safety rules and regulations of their
respective countries.

2
1.3 Working environment
This machine must be operated in a workshop environment, with the highest
temperature no more than +40°，and no less than +5°, air relative humidity from 30% to
95%, non condensing, the altitude of 1000 meters above sea level.
2 Technical parameters
Table size············································································ 1085×256mm
Width of planer·······································································248×590mm
Blade shaft speed and blade number ···········································4000/min 3pcs
Blade shaft size····································································· Φ75×250mm
Blade size ·································250（length）×30（width）×3 （thickness）mm
Drive roller diameter ······································································Φ32mm
Guide plate tilt·················································································0-45°
Dust outlet diameter ····································································· Φ100mm
Max. removal of planer ······································································· 5mm
Max. removal of thicknesser ································································2.5mm
Max. thickness of thicknesser····························································· 195mm
Feeding speed of thicknesser·····························································5.5m/min
Drilling worktable size······························································368×150mm
Drill bit size available ····································································· 0-16mm
Max. drilling depth ···········································································95mm
Motor ············································································1500W 220V 50Hz
2.1 Noise specifications for the equipment
Noise level in the operation place A
（LpAep）
w/o load
LpAep=81.4dB(A)
w/ load
LpAep=87.3dB(A)
Noise output level A
（LWA）
w/o load
LWA=89.3 dB(A)
w/ load
LWA=93.0 dB(A)
The numerical value given does not necessarily mean that it is safe to work.
Although there is a correlation between the emission values and the standard values of
the World Expo, these values can not guarantee that additional measures are necessary.
The workers point out that the factors affect the actual level include the characteristics of
the working area, other sources of noise, such as the number of machine tools and other

3
factors around.And the highest levels allowed in different countries may be different.
This information can help users to evaluate the risk and risk rate in a better way.
3 Safety instructions
3.1 Outline
The machine is equipped with a variety of safety devices to protect the operator and
the machine tool. However, this does no cover all aspects of security, and therefore the
operator must read this chapter and fully understand this chapter before the machine is
put into use. In addition, the operators must consider other aspects of risk related to the
surrounding environment and materials.
3.2 Basic safety requirements
—Before connecting the machine to the main power supply, make sure all the safety
items are in the working position and check their working conditions, if necessary, to
remove the door or protective cover , cut off the main switch and lock it and cut off
the power supply.
—The holding back claw shall be free of movement, and its operation must be checked
regularly, perhaps several times a day.
—If the door and the protective cover are removed, the power must be cut off.
—In order to avoid improper operation, you must be familiar with the location of every
switch before starting the machine.
—Remember the location of the emergency stop switch, so you can use it at any time.
—During the machine operation process should pay attention not to touch any switch.
—Do not touch any rotating object with a bare hand or any other objects in any case.
—When work without using the machine, turn off the switch on the machine control
panel and cut off the power supply.
—Before cleaning the machine, turn off the switch and lock the main switch and cut off
the power.
—Before carrying out maintenance work inner the machine, turn off the switch and lock
the main switch and cut off the power.
—In the case of a number of people using the machine, do not have any work without
notice other people which function you want to use.
—Do not transform the machine in any way that may cause risk to the safe operation of
the machine.
—If you have any doubts about the validity of your program, contact the person in
charge.
—Do not ignore to do regular checks regarding to the use instructions.
—Check and make sure that the machine does not occur any damage caused by the user.
—After the work is finished, adjust the machine tool to make it ready for use in a series

4
of other operations.
—When power failure occurs, should turn off the main switch immediately and cut off
the power supply.
—Do not paint, pollute, damage, modify or remove the safety signs, if they become
vague or missing, contact the manufacturer and update.
3.3 Clothes and personal safety
—Experience shows that damage is caused by different personal items, such as rings,
watches and bracelets. So you have to remove them before you begin to work, fasten
the cuff-link and take off the tie, which may be entangled by each part of the running
machine. Hair should be put together and wear appropriate shoes provided or
recommended by all national labor safety regulations.
—Wear safety equipment (goggles, apron, safety shoes, etc.)
—In order to prevent dangerous overhead, in the working area, wear a helmet.
—When process the material that will produce dust, must wear a protective mask in the
process.
—Do not wear any loose work clothes.
—Do not operate the machine under the action of drugs and alcohol.
—If you are affected by the dust, weak or dizzy, do not operate the machine.
3.4 Operator safety rules
Do not start the machine before you are familiar with the use instructions.
—Make sure that the wire is not damaged, so that the damage caused by the leakage
(electric shock) can be avoided.
—Regularly check the protective cover to install correctly and without damage. Repair
damaged protective cover or replace a new one.
—Do not operate the machine tools in case of removal of the machine cover.
—Do not use any tools damaged.
—Always use the right tools, corresponding to the machine standard.
—Replace the damaged tools as soon as possible, because the damaged tools will often
cause hurt or damage.
—Before changing the blade, stop all functions of the machine, turn off the main switch
and cut off the power supply.
—Do not remove or disturb other safety devices such as protective cover, limit switches,
and do not allow them to interfere with each other.
—Ask for help when dealing with the problems outside of your ability.
—Do not use the machine in the storm.

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3.5 Maintenance safety rules
—Do not do maintenance work until you are fully familiar with the maintenance manual.
—Always turn off the main switch and lock it before you start performing any
maintenance work. So as to avoid other people accidentally put the machine into use.
—Any maintenance of the electrical part of the equipment can be performed only by a
qualified person.
—Even if the machine is stopped, if the power supply is not disconnected, the main
switch must be turned off and locked.
—Do not clean the machine or its peripheral devices, even if the machine is completely
stopped, unless the main switch is closed and locked.
—Keep your fingers away from the belt and the belt pulley.
—Turn off the main switch and lock it when the electrical part of the device is replaced.
Failure parts can only be replaced by the products with the same specifications of the
original parts.
—Do not remove or replace the limit switch or other safety device.
—Do not start the machine before repair all remove shield, because the purpose is to
repair them to where they are installed.
—Always keep the maintenance area and work area clean.
—Any maintenance work must be performed by qualified person according to the
instructions of the manufacturer.
—Maintenance person should read the instructions manual carefully and completely.
—When replace the spare parts, must use the same parts as the standard.
—Use only the specified type of lubricating oil and grease.
—If any belt in the set of belts becomes longer than the specified limit, the whole set of
belts should be replaced.
—Do not clean the machine with compressed air.
—Responsible person should often check on the spot.
3.6 Workplace safety rules
—Always make sure that there are enough working area to operate the machine and
peripheral equipment.
—In the work area the tools and other obstacles should be put far away from the
machine.
—To ensure that the working area have sufficient lighting, no shadow or cause the
stroboscopic effect. Hygienic standard for safety and quality work are 500 times the
lowest strength.

6
—Do not put any tools or other objects on the workbench or on the cover.
4 Transportation and storage
4.1 Transportation and storage
When transport or process the machine, to be very careful, complete by a qualified
person special trained for this.
When the machine loading or unloading, to ensure that no person or thing
under the machine.
When the machine is lifting by a crane or hoist, do not enter this area!
The transportation and storage of the machine must be protected from excessive
vibration and moisture.
The machine should be stored in a place with the temperature range from -25°C to
55°C.
According to the standard, the machine should be installed in the metal box and
transported by this way.
According to the requirements the machine can also be installed in a sturdy wooden
box.
4.2 The lifting of the machine
This machine and its each part can only be
lifted by qualified lifting device which have the
function of lifting.
Prepare a crane or similar equipment, do as
the next steps:
—Prepare two ring bolts and wire rope long
enough (the ring bolts are part of the delivery).
—Fix the ring bolts to the right bearing seat of the
planer-thicknesser.
—Fix the rope B to the crane hookA which have
the required strength.
—Check the stability of the machine hanging on
the rope B after lifting the machine slowly.
—Lift the machine slowly and carefully, and then

7
move it to the selected location, and do not have fast motion change on the way.
4.3 Installation of the machine
Remove the protective coating of the machine and other parts of the machine with a
neutral machine tool or any similar solvent, do not use gasoline or similar solvents for
this operation, they may reduce the corrosion resistance of some parts of the machine.
The size of the working area depends on the type of the machine, the process to be
carried out and the size of the materials to be processed.
Do not forget to put the effective dust removal system and the space of the central
row of the dust connecting hose.
4.4 Working area
It is important to maintain a 0.8m free area around the machine, which is the
requirement of the workplace.
When process a long material, it is necessary to have enough space to be left before and
after the feeding and outlet place of the machine.
4.5 Fix and level of the machine
Foot adjustment is arranged at the bottom of the machine. The machine’s horizontal
position tolerance is 1/1000mm.
5 Connection of the dust removal
system
Operate the machine only in case of the dust
removal system running.
Open the switch of the machine and the dust
removal system at the same time.
The used exhaust hose diameter equals
100mm. The position of the dust discharge hose
connected to the row dust is as follows:
5.1 Planer
The exhaust mouth of the planer of the machine is in the space under the planer

8
worktable of the machine.
5.2 Thicknesser
Thicknesser and planer use the same exhaust mouth，but it has to turn to the top
position，the diameter of the dust discharge hose (A) connected to the exhaust mouth is
100mm.
6 Power supply connection
Damaged power cable must be replaced by professional person immediately.
Damaged cable is danger to life, so it is forbidden to use. Before the machine is put into
use, it must be ensured that the voltage frequency value specified on the machine board is
in conformity with the value of the main power supply.Always turn off the main switch
and lock it before adjustment and replacement of the tools and also before any adjustment
and maintenance work.
6.1 Electrical diagram is as follows:

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7 Operation and
adjustment of the
machine
7.1Adjustment of planer
7.1.1 Operation and adjustment
of the protective device
The height of the knife shaft cover (A) is carried out through the star screw (D).
Turning to the right—the height of the cover
plate is reduced.
Turning to the left—the height of the cover
plate increases.
When you release the other star screw
(B), you can easily move the shaft cove plate
in the longitudinal direction.After setting up,
loosen the star screw (B). When the star screw
(B) is released, the cover plate may be
removed from the working position. When
planning a high workpiece, the cover plate (A)
is provided to make the maximum distance
between the end of it and the machine tool
5mm.
7.1.2 Planer
Setting of the removal adjustment of the
activity table：
—Release the table with a fixed lever on the right.
—Use the star type handle on the left side to set the required planer removal (the amount
of wood cut).
—Fix the table with the fixed lever.
—The size of the removal amount can be read
on the scale.
7.1.3Adjustment of the tilting guiding plate

10
—Loosen the star shaped screw on the guiding plate.
—Adjust the guiding plate to the numerical value of the machine workpiece width.
—Retighten the star screw tightly.
Press the operating lever to close the drive of the thicknesser feed roller, push the
operating lever downwards to ensure that it is in the separation position.
7.1.4 Planning flat workpiece
Place the flat workpiece on the planer table,
raise the shaft cover plate to the appropriate
height and start the machine. Press and move the
workpiece over the cutter body, hands move
above the cover plate, the material is moved by
the arm instead of the body! You must not move
the machine workpiece over the cutter body in
the opposite direction.
7.1.5 Planning high workpiece
When processing the high workpiece,
adjust the cutter cover plate to make the gap
between the workpiece and the machine is 5mm
at most. Start the machine and press the
workpiece move between the guide plate and the
cover plate over the cutter body.
7.1.6 Planning the workpiece with tilting
angle
Try to adjust the tilting angle (ensure the
90°position) of the guide plate by loosening the
fixed lever, tighten the handle and start the
machine. Press the slope processing workpiece
onto the guide plate and push forward.
7.1.7 Planning short worpiece
When planning a short workpiece, you need to use a push plate.

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7.1.8 Planning workpiece of small cross section
You will have a risk of injury if the guide plate is not used properly.
When planning the workpiece of small cross section, the guide plate need to
increase a sub rule, its thickness is 20-25mm, the width is no more than 60mm. This sub
rule can be purchased as a special attachment of the machine.
7.2Adjustment of thicknesser
7.2.1 Thicknesser
—First planer mode should converted
to thicknesser.
—Tilt the knife shaft cover backward.
—Move the guide plate to the limit
position and remove it from the
machine.
—Release the planer worktable and
lift them up.
—Move the dust cover on top of the
cutter shaft and ensure the safety.
—Use a manual lever to connect the feeding roller drive.
—Adjust the thicknesser removal amount by setting the thicknesser table to the required
workpiece size.
—Connect the dust discharge device.
7.2.2Adjustment of worktable
Release the lock lever (B) and adjust the thicknesser worktable to the required
height by hand wheel (A). Put the workpiece to be machined on the worktable and make
a non machined side up. Move the worktable upward by turning the hand wheel (A) until
the workpiece to be machined reach the limit lever of maximum removal. Make the
worktable downward by turning the hand wheel to reach the desired removal. The
maximum removal is 2.5mm. The thickness value of the workpiece processed can be read
on the scale at the position (C) of the worktable.After adjusting use the corresponding
locking lever (B) to fix the worktable. Start the machine and move the workpiece slowly.
When insert workpiece with uneven thickness, always making the thicker end enter the
machine first. It is recommended to use thicknesser worktable with wax when processing

12
resin type of wood to improve the movement of the material to be machined.
7.3 Drilling（Milling）
Check whether the cutter tools are installed firmly.
Put the bridge guard board E down completely and make it stick on the surface
of the worktable.
If you do not use the drilling device, you must remove the drilling bit. This is
because the drilling bit and the cutter shaft of the planer worktable rotate at the
same time, thus the drilling bit can not be protected.
Check whether the workpiece is firmly fixed on the workbench at any time.
When processing long workpiece, use an adjustable bracket, if necessary, clamp
can be used on the workbench.
The use of drilling device can drill holes
or open slot, both through holes and blind
holes, groove slot and blind slot.
When drilling blind holes, you have to
adjust the travel distance of the assistant
worktable：
Put the workpiece on the worktable and
rely on the positioning table, squeeze the
workpiece and fix it with clamp A.
Adjust the height of the worktable by
hand wheel D.
Control the feeding speed by control rod F and adjust the depth by the handle under
the worktable.
As a result of the blind groove can not pass
through the workpiece, you have to adjust the
vertical and horizontal stroke.
Make a mark at the place where the
workpiece is to be slotted.
Put the workpiece on the worktable, and fix
it with clamp A.
Adjust the height of the worktable by hand wheel D.
Control the horizontal stroke by control rod F, and adjust the limit by the locking
screw C in front of the worktable.

13
Information
When slotting, it is necessary to drill a row of holes first, and then move the
worktable by control rod F, so the groove is completely cleared.
7.4 Protective auxiliary measures
When operating the planer and thicknesser, it is provided to wear apron and eye
protection. It is recommended to use appropriate ear protection and wear appropriate
shoes.
7.5 Operating prohibition
When operating the machine, the following circumstances are prohibited：
—Do any modification to the safety items of the machine without permission of the
manufacturer.
—Perform any operation that is inconsistent with this manual security instruction.
—Touch the cutter body or its surrounding area and other running parts.
—Processing any material other than wood or wood based products.
—Use planer to machine the workpiece horizontally. The machine is designed for the
longitudinal direction of the wood fiber.
—When processing large semi-finished products, the power overload.
—Use hand or other object to remove the wood chips around the cutter while the
machine is working.
—Use tools that the machine manual
instruction not provided or recommended.
7.6 The installation and adjustment of
the blade
The blade size the cutter body accepts is
250mm×3mm×30mm. After sharpening, the
height size of the blade will reduce, but until
the blade height size to 20mm, the blades can
be used safely, then we must replace the blade,
because they cannot grip in the groove safely
anymore.
—As shown in the figure, install the cutter
adjuster in place.
—Use the special wrench C to loosen the lock screw, the compression spring in the

14
groove will push the blade out.
—According to the rotating direction of the cutter shaft E, insert the blade into the
special slot D, pay attention to the blade angle direction should be corresponding with
the rotating direction of the cutter shaft.
—Make sure that the spring keep good working condition, press the blade lightly, let the
spring deep into the bottom of the spring hole, then rebound to the starting position.
—Make sure the blade on the cutter shaft E is relative.
—Use the special wrench C to tighten the locking bolt, and increase pressure to the
cutter adjuster.
Check whether the knife press bar in the cutter adjuster is fixed on the cutter
shaft stably.
It is recommended that the blade run out of the cutter body extends 0.7 to
0.8mm.
Use the same method to install other blades. After finishing the blades installation
operation, assemble the machine.
7.6.1 Cutter shaft with three straight blades
—Insert the blade E into the special hole A on
the cutter shaft F.
—Check whether the blade E is symmetrical
on the cutter shaft F.
—Lock the blade, and start the planer
operation device.
—Take a piece of hard wood, plane a few
minutes from beginning to the end, in
order to lock the knife press bar better.
—To remove the blade, first loosen the knife press screw, then hit the knife press bar,
and then extract the blade out.
The manufacturer recommends that the blade extends from 0.7 to 0.8mm
8 Maintain
Always cut off the main power supply of the machine before starting the
maintenance and repair work. Turn off switch and lock the main switch!
It is necessary to always keep the V type belt of the machine in a tight state.
The machine should be cleaned on time and the handle, pin, shaft and other parts
easy to be corroded shall be properly lubricated. The time interval of these activities

15
depends on the work style but at lease once a month.
Motor bearings have a permanent lubrication filling, closed on both sides, so do not
need to add any lubrication.
Clean the oil on the table with appropriate solvent.
Avoid polluting the belt with oil or grease. If this condition appears, you can only
use the paper to clean the belt or dry it.
Best use vacuum cleaners for dust elimination, do this activity frequently, at least
once a week.
8.1 Trouble shooting
If the machine is used correctly and maintained appropriately, no trouble should
appear. If the workpiece is stuck, shut down the machine immediately! Blunt blades or
tools often cause motor overheating. If the machine shaking excessively, check the
installation and setting, it may also because the tools used clamped and unbalance.
8.1.1 Machine not working：
—It is necessary to check the electric wire and the connection between the machine and
the main power supply.
8.1.2 Thicknesser worktable moves difficultly：
—The locking lever of the table should be loosened or the guide screw should be
lubricated.
8.1.3 Machine output low：
—The cutter tool is not sharp.
—Use too large timber-the width and hardness of the wood should be considered.
—V belt is not tight enough.
—Motor work is not full power output-should consult the experts.
8.1.4 Machine vibration：
—The cutter tool is not sharp or not adjusted properly.
—The blades width is different.
—The cutter tool is unbalance.
—The machine is not put on the flat ground, and is not set correctly.
8.1.5 Machine thicknesser does not work：
—The wood is too thick.
—The thicknesser table is not clean

16
8.1.6 Wood impact the back table：
—The blade or the back table is not adjusted correctly.
8.1.7 The back of the workpiece machined depressed：
—The surface is not flat when doing thicknesser.
—The blade or the table is not adjusted correctly.
—The wood is not pressed or guided properly during planning operation.
9 Accessories
When ordering, we suggest to indicating the number and the name of the accessories
required according to the appendix.

LT01
LT02
LT05
LT07
LT04
LT03
LT08
8
9
5
6
1
3
2
4
7
B1 B2 B3
B5 B4
(B2)
B6
B7 B8
B10
B11
LT06
B9
B12
LT00

4
5 B5
3 B4B3B2B12
B6
B76B8B9
(B1)
7
(B1)
8
9
10
B10 B11
1
LT01

987543B31 B11B10 B9B5 B6
B2
B1
B8
2
6 B7
1210 B12 11 B13 13
B14
B15
14
(B1)
B16
1615
1718
19
B17
B31 36 37 38
B18
B19
20
22
21
26
23
24
25 B20
3231
B25
30 29 28 (B13)
B24 B23 B22 B21 27
(B1) B26 33 (B19)
34
B29 35
B28
B27
B30
B4
LT02