Kalamazoo DS10 User manual

KALAMAZOO
INDUSTRIES, INC.
KALAMAZOO, MI
PH: [phone] www.kalamazooind.com
KI
MADE IN USA
DS10 DISC SANDER
MANUAL

KALAMAZOO
INDUSTRIES, INC.
KALAMAZOO, MI
PH: [phone] www.kalamazooind.com
KI
WARRANTY
All products are guaranteed for a period of one year from receipt of order to the original purchaser,
against defects in material workmanship under normal use. Electric motors are warranted by the motor
manufacturer for a period of one year and will be repaired by the nearest motor repair station. If non-
repairable, they will be replaced by Kalamazoo Industries. Please call for instructions [phone].
RETURN POLICY
Authorization must be obtained before returning merchandise. Please call our customer service
department for a return authorization number [phone]. Please include with your return a copy of
your invoice of packing slip. All material must be new and unused in the original packaging. Material
must be sent back prepaid (unless otherwise indicated) by Kalamazoo Industries. Credit upon inspection
at Kalamazoo Industries. All returns will be subject to a 10% restock charge. Used merchandise is non-
returnable. No returns will be accepted after one year of invoice date.
DISC SANDER SAFETY
• READ THE OPERATING INSTRUCTIONS BEFORE RUNNING MACHINE.
• ALWAYS WEAR SAFETY GLASSES OR A FULL FACE SHIELD FOR PROTECTION.
• KEEP HANDS CLEAR OF THE SANDING AREA.
• NEAR WEAR GLOVES OR LOOSE FITTING CLOTHES WHEN OPERATING THIS
MACHINE.
• ALWAYS KEEP HAIR TIED BACK OR COVERED.
• LET MACHINE ROTATION COME TO A FULL STOP BEFORE CHANGING BELT.
• KEEP SAFETY GUARDS IN PLACE. DO NOT ALTER GUARD OR MACHINE IN ANYWAY.
ANY ALTERATIONS TO GUARDS OR MACHINE COULD CAUSE SERIOUS INJURY.
• ALL BELT SANDERS SHOULD BE OPERATED IN A WELL-VENTILATED AREA. THE
DUST CREATED WHEN SOME MATERIALS ARE SANDED CAN BE HARMFUL. DUST
MASKS ARE RECOMMEND AS A PRACTICAL MEAN OF MINIMIZING DUST
INHALATION. FUMES FROM OTHER OTHER SOURCES CAN ALSO CAUSES FIRES
WHEN INTACT WITH SANDING SPARK.
• SPARKS CREATED BY SANDING SHOULD BE DIRECTED DOWNWARD AND AWAY
FROM THE FACE AND BODY. DON NOT GRIND NEAR FLAMMABLE MATERIAL.
• ELECTRIC SANDING MACHINES ARE NOT INTENDED FOR USE IN OR NEAR WATER.
THIS INCLUDES AN OPERATOR STANDING ON A WET FLOOR OR WORKING
AROUND CONTAINERS OF WATER OR OTHER CONDUCTIVE LIQUIDS.

KALAMAZOO
INDUSTRIES, INC.
KALAMAZOO, MI
PH: [phone] www.kalamazooind.com
KI
BASIC OPERATION
Motor specications
• 1/2HP 1PH 115V
• Motor RPM: 1725
• DISC SIZE: 10”
1. Be sure AC incoming power matches the DS10. The DS10 10 inch disc sander
ships standard at 1/2HP 1PH 115V but the motor is dual voltage. It can be
rewired to 1PH 230V if needed at the motor junction box. An electrical schematic
sticker on the motor indicates the wiring for voltage change. CAUTION: IF YOUR
NOT FAMILIAR WITH ELECTRICS CONSULT AN ELECTRICIAN.
2. Disc: The 10” disc uses a PSA (pressure sensitive adhesive) disc. Peel back the
clear backing and stick the disc to the aluminum disc holder. Consult your dealer
for dierent types of PSA discs.
3. Disc worktable: The disc work table is adjustable and will tilt downward for
dierent angles. Loosen the knobs on either side of the work table to tilt, re-lock
to maintain desired table position. Keep the table within 1/8” of the disc for the
operators safety.
4. FOLLOW ALL SAFETY PROCEDURES. SEE SAFETY SHEET.

DD
7
9
12
12
A
B
C
11
9
7
2
1 12
2
12
9
1
11 7
2
12
1
9
7
11
5.5
11.0
18.41
8
DETAIL A
SCALE 1 : 1
MOTOR FASTENER DETAILS
34456
X 4 PLACES
DETAIL B
SCALE 1 : 1
DISC GUARD FASTENER DETAILS
10 5 4
X 2 PLACES
DETAIL C
SCALE 1 : 1
WORK TABLE FASTENER DETAILS
10 5 4
X 2 PLACES
0.250.25
0.875
5.75
SECTION D-D
LAYOUT OF DISC GUARD
AND WORK TABLE
DISC SHOULD BE
CENTERED IN
OPENING OF
BASE
7
9
12
11
12
1 2
ITEM NO.
PART NUMBER
DESCRIPTION
QTY.
1
050-022
BASE (SHORT) FOR DS10
1
2
486-011
1/2H MOTOR FOR DS10, 2FSM-1725,
S4S-1725, S4SWB
1
3
HHC5031016
5/16-18 X 1 HHCS GR5 Z
4
4
UFWZ031
5/16 USS F/W Z
12
5
SLWZ031 5/16 SPLIT L/W Z
8
6
FHN5031
5/16-18 FHN GR5 ZINC
4
7
160-001
10" DISC HOLDER (ALUMINIUM) FOR
DS10, DS10-2M AND DS10-4S
1
8
SSKA025004
1/4-20 X 1/4 SOC SET KNURL PT.
1
9
342-029
GUARD, DISC FOR DS10
1
10
HHC5031012
5/16-18 X 3/4 HHCS GR5 Z
4
11
829-014
TABLE, WORK (DISC SANDER) FOR
DS10, DS10-4 AND DS10-2M
1
12
441-017
KNOB, FOR DS10, DS10-4S, AND
DS12 WORK TABLES
2
A A
B B
C C
D D
E E
F F
G G
H H
8
8
7
7
6
6
5
5
4
4
3
3
2
2
1
1
10 INCH DISC
SANDER
DO NOT SCALE DRAWING
DS10
SHEET 1 OF 1
UNLESS OTHERWISE SPECIFIED:
SCALE: 1:2
WEIGHT:
REV
DWG. NO.
E
SIZE
TITLE:
NAME
DATE
COMMENTS:
Q.A.
MFG APPR.
ENG APPR.
CHECKED
DRAWN
FINISH
MATERIAL
INTERPRET GEOMETRIC
TOLERANCING PER:
DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
ANGULAR: MACH
BEND
TWO PLACE DECIMAL
THREE PLACE DECIMAL
APPLICATION
USED ON
NEXT ASSY
PROPRIETARYAND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS
DRAWING IS THE SOLE PROPERTY OF
<INSERT COMPANY NAME HERE>. ANY
REPRODUCTION IN PART OR AS A WHOLE
WITHOUT THE WRITTEN PERMISSION OF
<INSERT COMPANY NAME HERE> IS
PROHIBITED.