HASHIMA HP-1000LW User manual

HP-1000LＷ
STRAIGHT LINEAR FUSING PRESS
直線式接着プレス
INSTRACTION MANUAL
取扱説明書
HASHIMA(KUNSHAN) INDUSTRIAL EQUIPMENT CO.,LTD.
HASHIMA ®

ATTENTIONS TO BE PAID FOR SAFETY
ATTENTIONS TO BE PAID FOR SAFETYATTENTIONS TO BE PAID FOR SAFETY
ATTENTIONS TO BE PAID FOR SAFETY
DON`T FAIL TO FULFILL
DON`T FAIL TO FULFILLDON`T FAIL TO FULFILL
DON`T FAIL TO FULFILL
You should fulfill following exp
You should fulfill following expYou should fulfill following exp
You should fulfill following explanations for the prevention of the user and the others
lanations for the prevention of the user and the others lanations for the prevention of the user and the others
lanations for the prevention of the user and the others
from being hurt and the proprieties from being damaged.
from being hurt and the proprieties from being damaged.from being hurt and the proprieties from being damaged.
from being hurt and the proprieties from being damaged.
We divide
We divide We divide
We divide and explain you the
and explain you theand explain you the
and explain you the degrees
degreesdegrees
degrees of peril and damage to be taken place when you
of peril and damage to be taken place when you of peril and damage to be taken place when you
of peril and damage to be taken place when you
will
willwill
will neglect the contents of the display and use the machin
neglect the contents of the display and use the machin neglect the contents of the display and use the machin
neglect the contents of the display and use the machine
e e
e erroneously
erroneouslyerroneously
erroneously .
. .
.
DANGER
DANGERDANGER
DANGER
This display tells you contents that imagine
This display tells you contents that imagineThis display tells you contents that imagine
This display tells you contents that imagine〞
〞〞
〞
the imminence
the imminence the imminence
the imminence
of the danger that
of the danger that of the danger that
of the danger that might
mightmight
might result in death or a serious injury
result in death or a serious injury result in death or a serious injury
result in death or a serious injury
〞
〞〞
〞.
..
.
WARNING
WARNINGWARNING
WARNING The display tells you contents that imagine
The display tells you contents that imagineThe display tells you contents that imagine
The display tells you contents that imagine〞
〞〞
〞the
the the
the possibility
possibilitypossibility
possibility
of death or a serious injury
of death or a serious injuryof death or a serious injury
of death or a serious injury〞
〞〞
〞.
..
.
CAUTION
CAUTIONCAUTION
CAUTION
This displa
This displaThis displa
This display
y y
y tells
tellstells
tells you the contents that imagine
you the contents that imagine you the contents that imagine
you the contents that imagine 〞
〞〞
〞
the
the the
the
possibility of resulting in be to handicapped or material
possibility of resulting in be to handicapped or material possibility of resulting in be to handicapped or material
possibility of resulting in be to handicapped or material
damages exclusively
damages exclusivelydamages exclusively
damages exclusively〞
〞〞
〞.
. .
.
W
WW
We divide and explain you the contents you should fulfill in accordance with the
e divide and explain you the contents you should fulfill in accordance with the e divide and explain you the contents you should fulfill in accordance with the
e divide and explain you the contents you should fulfill in accordance with the
following
following following
following illustration (
illustration (illustration (
illustration (Following is an
Following is an Following is an
Following is an example
exampleexample
example of
of of
of the illustrations).
the illustrations). the illustrations).
the illustrations).
This illustration tells you the contents
This illustration tells you the contentsThis illustration tells you the contents
This illustration tells you the contents〞
〞〞
〞that demand attention
that demand attentionthat demand attention
that demand attention〞
〞〞
〞
you
you you
you
must pay.
must pay.must pay.
must pay.
This illustration tells you the contents of
This illustration tells you the contents ofThis illustration tells you the contents of
This illustration tells you the contents of〞
〞〞
〞
prohibition you should not
prohibition you should not prohibition you should not
prohibition you should not
do at all.
do at all.do at all.
do at all.
This illustration tells you the contents o
This illustration tells you the contents oThis illustration tells you the contents o
This illustration tells you the contents of
ff
f〞
〞〞
〞enforcement
enforcementenforcement
enforcement〞
〞〞
〞
you should
you should you should
you should
executive without fail.
executive without fail.executive without fail.
executive without fail.
DANGER
DANGERDANGER
DANGER
Don
DonDon
Don′
′′
′
t get the children to use where the
t get the children to use where the t get the children to use where the
t get the children to use where the
infants can make contact with.
infants can make contact with.infants can make contact with.
infants can make contact with.
For fear of burn, electric shock
For fear of burn, electric shock For fear of burn, electric shock
For fear of burn, electric shock
and injury.
and injury.and injury.
and injury.
Never reform at all
Never reform at allNever reform at all
Never reform at all
For fear of f
For fear of fFor fear of f
For fear of f
ire and injury due to
ire and injury due to ire and injury due to
ire and injury due to
unusual movement.
unusual movement.unusual movement.
unusual movement.
Disassembly prohibited.
Disassembly prohibited.Disassembly prohibited.
Disassembly prohibited.
WARNING
WARNINGWARNING
WARNING
w
@ 0
w0
(S)
w
w
w
w
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Don
DonDon
Don ′
′′
′
t disassemble and
t disassemble and t disassemble and
t disassemble and
repair absolutely except
repair absolutely except repair absolutely except
repair absolutely except
the repair technician.
the repair technician.the repair technician.
the repair technician.
For fear off fire
For fear off fire For fear off fire
For fear off fire
and injury due to
and injury due to and injury due to
and injury due to unusual
unusualunusual
unusual
movement.
movement.movement.
movement.
Disassembly prohibited
Disassembly prohibitedDisassembly prohibited
Disassembly prohibited
(
((
(Contact to th
Contact to thContact to th
Contact to the dealer for repair
e dealer for repair e dealer for repair
e dealer for repair
in the case of damage and
in the case of damage and in the case of damage and
in the case of damage and
troubles.
troubles.troubles.
troubles.)
))
)
Connect with the power
Connect with the power Connect with the power
Connect with the power
source with ratio
source with ratio source with ratio
source with ratio
consumption suitable to the
consumption suitable to the consumption suitable to the
consumption suitable to the
machine and don
machine and donmachine and don
machine and don′
′′
′
t fail to
t fail to t fail to
t fail to
ground.
ground.ground.
ground.
Unusual heat might in
Unusual heat might in Unusual heat might in
Unusual heat might in
fire or electric leak
fire or electric leak fire or electric leak
fire or electric leak
when you put the machine to
when you put the machine to when you put the machine to
when you put the machine to
use along with other
use along with otheruse along with other
use along with other
apparatus.
apparatus.apparatus.
apparatus.
(
((
(Contact to the electric
Contact to the electric Contact to the electric
Contact to the electric
construction work
construction work construction work
construction work shops
shopsshops
shops
nearest by.
nearest by.nearest by.
nearest by.)
))
)
Disconnect the power
Disconnect the power Disconnect the power
Disconnect the power
source (the plug and
source (the plug and source (the plug and
source (the plug and
installed breaker)out of
installed breaker)out of installed breaker)out of
installed breaker)out of
the origin.
the origin.the origin.
the origin.
For fear of burn as
For fear of burn as For fear of burn as
For fear of burn as
well as electric
well as electric well as electric
well as electric
shock and leak in
shock and leak in shock and leak in
shock and leak in
fire.
fire.fire.
fire.
WARNING
WARNINGWARNING
WARNING
P
PP
P
lease maintain the machine
lease maintain the machine lease maintain the machine
lease maintain the machine
after cutting the power
after cutting the power after cutting the power
after cutting the power
supply breaker, and falling
supply breaker, and falling supply breaker, and falling
supply breaker, and falling
the temperature of the
the temperature of the the temperature of the
the temperature of the
machine.
machine.machine.
machine.
I
II
I
t causes the burn
t causes the burn t causes the burn
t causes the burn
and the injury.
and the injury.and the injury.
and the injury.
Please don
Please donPlease don
Please don′
′′
′t touch the
t touch the t touch the
t touch the
machine and belt by your
machine and belt by your machine and belt by your
machine and belt by your
hand.
hand.hand.
hand.
It causes the burn
It causes the burn It causes the burn
It causes the burn
and the injury
and the injuryand the injury
and the injury.
..
.
Be car
Be carBe car
Be careful
eful eful
eful enough
enoughenough
enough
when you
when you when you
when you
touch the machine
touch the machinetouch the machine
touch the machine
Be careful enough when you
Be careful enough when you Be careful enough when you
Be careful enough when you
insert the material.
insert the material.insert the material.
insert the material.
It causes the burn and
It causes the burn and It causes the burn and
It causes the burn and
the injury
the injury the injury
the injury because
becausebecause
because apart of
apart of apart of
apart of
clothing or body is sandwiched
clothing or body is sandwiched clothing or body is sandwiched
clothing or body is sandwiched
between machine parts.
between machine parts.between machine parts.
between machine parts.
Be careful enough when you
Be careful enough when you Be careful enough when you
Be careful enough when you
touch the machine.
touch the machine.touch the machine.
touch the machine.
D
DD
Don
onon
on′
′′
′t mount n
t mount nt mount n
t mount n
or put things on
or put things on or put things on
or put things on
the main unit.
the main unit.the main unit.
the main unit.
For fear of high
For fear of high For fear of high
For fear of high
temperature might
temperature might temperature might
temperature might
result in burn and
result in burn and result in burn and
result in burn and
fire there is a
fire there is a fire there is a
fire there is a
possibility of
possibility of possibility of
possibility of
falling down to be
falling down to be falling down to be
falling down to be
injured
injuredinjured
injured.
..
..
..
.
Install the machine on the
Install the machine on the Install the machine on the
Install the machine on the
robust or onto the floor
robust or onto the floor robust or onto the floor
robust or onto the floor
horizontally.
horizontally.horizontally.
horizontally.
For fear of
For fear of For fear of
For fear of
overturning or
overturning or overturning or
overturning or
falling
falling falling
falling
d
dd
down resulting in injury
own resulting in injuryown resulting in injury
own resulting in injury.
..
.
Don
DonDon
Don′
′′
′t
tt
t.
..
. Put
PutPut
Put things easy to
things easy to things easy to
things easy to
burn around the machine.
burn around the machine.burn around the machine.
burn around the machine.
For fear of causing
For fear of causing For fear of causing
For fear of causing
fire and so on
fire and so onfire and so on
fire and so on.
..
.
CAUTION
CAUTIONCAUTION
CAUTION
® 0 0
LL
@ @
0
0 0 0
LL
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Don
Don Don
Don′
′′
′t install the machine to the site high humidity(For fear of causing electric leaks)
t install the machine to the site high humidity(For fear of causing electric leaks)t install the machine to the site high humidity(For fear of causing electric leaks)
t install the machine to the site high humidity(For fear of causing electric leaks)
Don
Don Don
Don′
′′
′t
tt
t bend nor crush the power source cord.
bend nor crush the power source cord. bend nor crush the power source cord.
bend nor crush the power source cord.(
((
(For fear of electric shock and
For fear of electric shock and For fear of electric shock and
For fear of electric shock and shortage,
shortage,shortage,
shortage,
resulting in fire
resulting in fireresulting in fire
resulting in fire.)
.).)
.)
When a manual handle is used it turns off power without fail
When a manual handle is used it turns off power without fail When a manual handle is used it turns off power without fail
When a manual handle is used it turns off power without fail.
..
. Moreover,
Moreover,Moreover,
Moreover, a manual handle
a manual handle a manual handle
a manual handle
removes things except use and the hole cover is put without fail.
removes things except use and the hole cover is put without fail.removes things except use and the hole cover is put without fail.
removes things except use and the hole cover is put without fail.(
((
(T
TT
The manual handle
he manual handle he manual handle
he manual handle
rotates and there is rapidly injured fear.
rotates and there is rapidly injured fear.rotates and there is rapidly injured fear.
rotates and there is rapidly injured fear.)
))
)
Don
DonDon
Don′
′′
′t let the people go near by except operator
t let the people go near by except operatort let the people go near by except operator
t let the people go near by except operator.
..
.
ATTENSION
ATTENSIONATTENSION
ATTENSION
◆
There is a thing that the cover becomes very hot depending on the use temperature
There is a thing that the cover becomes very hot depending on the use temperature There is a thing that the cover becomes very hot depending on the use temperature
There is a thing that the cover becomes very hot depending on the use temperature
because this machine is used according to the high temperature.
because this machine is used according to the high temperature. because this machine is used according to the high temperature.
because this machine is used according to the high temperature. P
PP
P
lease note a burn
lease note a burn lease note a burn
lease note a burn
and combustible clothes, etc.
and combustible clothes, etc.and combustible clothes, etc.
and combustible clothes, etc. Enough.
Enough. Enough.
Enough.
◆
Please confirm the thing that stops with the timer, and cut the power supply breaker
Please confirm the thing that stops with the timer, and cut the power supply breaker Please confirm the thing that stops with the timer, and cut the power supply breaker
Please confirm the thing that stops with the timer, and cut the power supply breaker
after the end of work.
after the end of work.after the end of work.
after the end of work.
◆ P
PP
P
lease cut the power supply breaker without fail, and go in the state that the
lease cut the power supply breaker without fail, and go in the state that the lease cut the power supply breaker without fail, and go in the state that the
lease cut the power supply breaker without fail, and go in the state that the
temperature of the machine gets cold then the material that
temperature of the machine gets cold then the material that temperature of the machine gets cold then the material that
temperature of the machine gets cold then the material that
caught under around the
caught under around the caught under around the
caught under around the
strip off device or scraper are removed.
strip off device or scraper are removed. strip off device or scraper are removed.
strip off device or scraper are removed. Moreover,
Moreover,Moreover,
Moreover, when you take the
when you take the when you take the
when you take the finished
finishedfinished
finished
material
material material
material
out of the exit, pay attention not to be caught in the strip off device.
out of the exit, pay attention not to be caught in the strip off device.out of the exit, pay attention not to be caught in the strip off device.
out of the exit, pay attention not to be caught in the strip off device.
◆ C
CC
Clean the belt with a well dried floor cloth when the operation is over.
lean the belt with a well dried floor cloth when the operation is over.lean the belt with a well dried floor cloth when the operation is over.
lean the belt with a well dried floor cloth when the operation is over. But,
But,But,
But,
reduce
reduce reduce
reduce
the belt speed whit sufficient attentions at the exit side of the finished material
the belt speed whit sufficient attentions at the exit side of the finished material the belt speed whit sufficient attentions at the exit side of the finished material
the belt speed whit sufficient attentions at the exit side of the finished material
of the machine for feat of such accidents as burn and caught
of the machine for feat of such accidents as burn and caughtof the machine for feat of such accidents as burn and caught
of the machine for feat of such accidents as burn and caught-
--
-in.
in.in.
in.
◆ P
PP
Please check the belt cleaner every day.
lease check the belt cleaner every day. lease check the belt cleaner every day.
lease check the belt cleaner every day. Moreover,
Moreover,Moreover,
Moreover,
please refuel to each part once
please refuel to each part once please refuel to each part once
please refuel to each part once
a month to
a month to a month to
a month to prevent the accident occurs. Y
prevent the accident occurs. Yprevent the accident occurs. Y
prevent the accident occurs. Y
ou must keep the electric source off and be
ou must keep the electric source off and be ou must keep the electric source off and be
ou must keep the electric source off and be
sure the machine is cool.
sure the machine is cool.sure the machine is cool.
sure the machine is cool.
◆ P
PP
Please understand enough, and operate working of switches.
lease understand enough, and operate working of switches.lease understand enough, and operate working of switches.
lease understand enough, and operate working of switches.
◆ P
PP
Please open space necessary for maintenance in surroundings of this machine.
lease open space necessary for maintenance in surroundings of this machine.lease open space necessary for maintenance in surroundings of this machine.
lease open space necessary for maintenance in surroundings of this machine.
◆ T
TT
The machine have eme
he machine have emehe machine have eme
he machine have emergency stop switch when the belt over moves left or right.
rgency stop switch when the belt over moves left or right.rgency stop switch when the belt over moves left or right.
rgency stop switch when the belt over moves left or right.
Please
Please Please
Please
take out the material with the manual handle of the attachment after it turns off power
take out the material with the manual handle of the attachment after it turns off power take out the material with the manual handle of the attachment after it turns off power
take out the material with the manual handle of the attachment after it turns off power
without fail when a material stops in the machine due to the emergency switch works
without fail when a material stops in the machine due to the emergency switch works without fail when a material stops in the machine due to the emergency switch works
without fail when a material stops in the machine due to the emergency switch works
or the power.
or the power.or the power.
or the power.
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3
33
3．
．．
．SPECIFICATIONS
SPECIFICATIONSSPECIFICATIONS
SPECIFICATIONS
MODEL HP-1000LW
POWER SUPPLY 3P-380V
DRIVING MOTOR 400W
BWP MOTOR 40W×2
RATED OUTPUT
ROTARY STRIP OFF MOTOR 25W
HEATERPWER 21.6Kw
BELT SPEED 12.7m/min（Max）
BELT WIDTH 1000mm
PRESSUR 5.0kg/cm2（Max)
TEMPERATURE 200 ℃（Max）
HEATING TIME 6.5～31sec
DIMENSIONS 4327(L)×1606(W)×1255(H)mm
NET WEIGHT About 1500kg
From the library of Superior Sewing Machine & Supply LLC - www.supsew.com

4
44
4、
、、
、DIMENSIONS
DIMENSIONSDIMENSIONS
DIMENSIONS：
：：
：
l l
L__
I I
Ill
Ill
Ill
t+·
.
~·
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5. OUTSIDE MAIN PARTS
5. OUTSIDE MAIN PARTS5. OUTSIDE MAIN PARTS
5. OUTSIDE MAIN PARTS
1. WORK TABLE 14. CIRCUIT BREAKER
2. RIGHT COVER 15. ADJUSTER
3. EMERGENCY SWITCH
4. FRONT COVER
5. EMERGENCY SWITCH
6. UPPER COVER
7. REAR COVER
8. EMERGENCY HANDLE HOLE
9. REAR CONVEYOR
10. OPERATION PANEL
11. WIRING BOX COVER
12. KNOB
13. LEFT COVER
1-
10
?-______15
14
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6.
6.6.
6. INSTALLATION INSTRUCTION
INSTALLATION INSTRUCTIONINSTALLATION INSTRUCTION
INSTALLATION INSTRUCTION
※ T
TT
This
his his
his machine
machine machine
machine have
have have
have the w
the wthe w
the weight of about 1
eight of about 1eight of about 1
eight of about 15
55
500kg
00kg00kg
00kg,
,,
, install
installinstall
install to the
to the to the
to the strong
strong strong
strong location on the floor .
location on the floor .location on the floor .
location on the floor .
1.
1.1.
1. Decide the installation place of the machine.
Decide the installation place of the machine.Decide the installation place of the machine.
Decide the installation place of the machine.
2.
2.2.
2. I
I
I
Install the work
nstall the worknstall the work
nstall the working
inging
ing table
table table
table on machine front side
on machine front side on machine front side
on machine front side .
. .
.
3.
3.3.
3. Level the machine precisely with a level
Level the machine precisely with a levelLevel the machine precisely with a level
Level the machine precisely with a level meter
meter meter
meter, adjusting the adjusting bolts.
, adjusting the adjusting bolts., adjusting the adjusting bolts.
, adjusting the adjusting bolts. Put
Put Put
Put
the level
the levelthe level
the level on the work table for front side leveling, and put the level on the power
on the work table for front side leveling, and put the level on the power on the work table for front side leveling, and put the level on the power
on the work table for front side leveling, and put the level on the power
pressure roller
pressure rollerpressure roller
pressure roller
for rear side leveling.
for rear side leveling.for rear side leveling.
for rear side leveling.
4.
4.4.
4. Don
DonDon
Don’
’’
’t fail to take the plastic film off cleaner of the
t fail to take the plastic film off cleaner of the t fail to take the plastic film off cleaner of the
t fail to take the plastic film off cleaner of the Teflon
Teflon Teflon
Teflon belt, which is covered
belt, which is covered belt, which is covered
belt, which is covered
with
withwith
with the plastic film before you connect the power source.
the plastic film before you connect the power source. the plastic film before you connect the power source.
the plastic film before you connect the power source.
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7
77
7. OPERATION METHOD
. OPERATION METHOD. OPERATION METHOD
. OPERATION METHOD
1. STOP SWITCH 13. THRMOSTAT(4)
2. TIMER SWITCH 14. ROTARY STRIP OFF SPEED ADJUSTER
3. START SWITCH 15. BELT SPEED ADJUSTER
4. FRONT PRESSURE KNOB
5. FRONT PRESSURE METER
6. REAR PRESSURE KNOB
7. REAR PRESSURE METER
8. HEATING TIME
9. COOLING FAN SWITCH
10.THRMOSTAT (1)
11.THRMOSTAT(2)
12.THRMOSTAT(3)
13 12 11 10 9 8 7 6 5 4 3 2 1
14 15
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○PRESSUER DIAGRAM
1.
1. 1.
1. Turn on the circuit breaker switch on the
Turn on the circuit breaker switch on the Turn on the circuit breaker switch on the
Turn on the circuit breaker switch on the left
leftleft
left under
under under
under cover
covercover
cover of the machine.
of the machine. of the machine.
of the machine.
2.
2. 2.
2. Turn on the power switch (push button switch)
Turn on the power switch (push button switch)Turn on the power switch (push button switch)
Turn on the power switch (push button switch)
※
※※
※ The push button of the switch will light up.
The push button of the switch will light up. The push button of the switch will light up.
The push button of the switch will light up.
※
※※
※ The motor runs simulta
The motor runs simultaThe motor runs simulta
The motor runs simultaneously.
neously.neously.
neously.
3.
3.3.
3.
Set the
Set the Set the
Set the necessity temperature of thermostat
necessity temperature of thermostatnecessity temperature of thermostat
necessity temperature of thermostat.
..
.
T
TT
Temperature (130 degree) will goes up about 30 minutes.
emperature (130 degree) will goes up about 30 minutes.emperature (130 degree) will goes up about 30 minutes.
emperature (130 degree) will goes up about 30 minutes.
,.____,,
UJ
0::::
=>
en
en
UJ
0::::
a...
0::::
UJ
___J
___J
0
0::::
/
I 1
1
-I -
[-
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
ii - ) ~
Air Pressure (Mpa)
/
/
I/
/
►
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4
4 4
4 .
. .
. Turn the dial of the fusing timer, and set to the proper fusing time.
Turn the dial of the fusing timer, and set to the proper fusing time.Turn the dial of the fusing timer, and set to the proper fusing time.
Turn the dial of the fusing timer, and set to the proper fusing time.
※
※※
※ The fusing time ranges from 6.5 sec, minimum to 35sec.
The fusing time ranges from 6.5 sec, minimum to 35sec.The fusing time ranges from 6.5 sec, minimum to 35sec.
The fusing time ranges from 6.5 sec, minimum to 35sec.
5.
5. 5.
5. Turn
Turn Turn
Turn the pressure knob on the operation panel, and set to the proper pressure level.
the pressure knob on the operation panel, and set to the proper pressure level. the pressure knob on the operation panel, and set to the proper pressure level.
the pressure knob on the operation panel, and set to the proper pressure level.
Usually, enough pressure for fusing is given at the position 0.1
Usually, enough pressure for fusing is given at the position 0.1Usually, enough pressure for fusing is given at the position 0.1
Usually, enough pressure for fusing is given at the position 0.1～
～～
～0.3Mpa. The pressure
0.3Mpa. The pressure 0.3Mpa. The pressure
0.3Mpa. The pressure
is adjustable within a range from 0Mpa minimum to 4.0Mpa maximum.
is adjustable within a range from 0Mpa minimum to 4.0Mpa maximum.is adjustable within a range from 0Mpa minimum to 4.0Mpa maximum.
is adjustable within a range from 0Mpa minimum to 4.0Mpa maximum.
6.
6. 6.
6. If the machine is e
If the machine is eIf the machine is e
If the machine is equipped with the strip
quipped with the stripquipped with the strip
quipped with the strip-
--
-off device, turn the dial of the strip
off device, turn the dial of the stripoff device, turn the dial of the strip
off device, turn the dial of the strip-
--
-off
off off
off
speed controller to set the position to a little faster than the running speed of the
speed controller to set the position to a little faster than the running speed of the speed controller to set the position to a little faster than the running speed of the
speed controller to set the position to a little faster than the running speed of the
Teflon
TeflonTeflon
Teflon belt.
belt. belt.
belt.
7
77
7.
. .
. Please push the timer switch After
Please push the timer switch After Please push the timer switch After
Please push the timer switch After finishing
finishingfinishing
finishing of work. The actual temperature of the
of work. The actual temperature of the of work. The actual temperature of the
of work. The actual temperature of the
th
thth
thermostat will go
ermostat will go ermostat will go
ermostat will go down. When the actual temperature of the thermostat goes down to
down. When the actual temperature of the thermostat goes down to down. When the actual temperature of the thermostat goes down to
down. When the actual temperature of the thermostat goes down to
90
9090
90℃
℃℃
℃,the power will automatically turn off.
,the power will automatically turn off.,the power will automatically turn off.
,the power will automatically turn off.
8
88
8.
. .
. When the time switch has terminated, set the power source breaker to OFF
When the time switch has terminated, set the power source breaker to OFFWhen the time switch has terminated, set the power source breaker to OFF
When the time switch has terminated, set the power source breaker to OFF.
..
.
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8
88
8.
..
. NOTE
NOTENOTE
NOTE
○ Setting combinations of the temperature, pre
Setting combinations of the temperature, preSetting combinations of the temperature, pre
Setting combinations of the temperature, pressure and heating time for fusing
ssure and heating time for fusing ssure and heating time for fusing
ssure and heating time for fusing
interlinings are made according to interlining and fabric materials used.
interlinings are made according to interlining and fabric materials used.interlinings are made according to interlining and fabric materials used.
interlinings are made according to interlining and fabric materials used.
Check carefully proper fusing condition (temperature, pressure and heating time.)
Check carefully proper fusing condition (temperature, pressure and heating time.)Check carefully proper fusing condition (temperature, pressure and heating time.)
Check carefully proper fusing condition (temperature, pressure and heating time.)
○ Although, the belt is coated with
Although, the belt is coated with Although, the belt is coated with
Although, the belt is coated with Teflon
TeflonTeflon
Teflon to insure heat
to insure heat to insure heat
to insure heat-
--
-proof, it
proof, it proof, it
proof, it is breakable by cutlery
is breakable by cutlery is breakable by cutlery
is breakable by cutlery
or broken pieces of metals. Be extra
or broken pieces of metals. Be extraor broken pieces of metals. Be extra
or broken pieces of metals. Be extra-
--
-careful not to put needles, ball point pens or
careful not to put needles, ball point pens or careful not to put needles, ball point pens or
careful not to put needles, ball point pens or
scissors in the belt.
scissors in the belt.scissors in the belt.
scissors in the belt.
○ Do not place the interlinings upside down on the belt, or the products may be caught
Do not place the interlinings upside down on the belt, or the products may be caught Do not place the interlinings upside down on the belt, or the products may be caught
Do not place the interlinings upside down on the belt, or the products may be caught
in the tension roller for the upper belt.
in the tension roller for the upper belt.in the tension roller for the upper belt.
in the tension roller for the upper belt.
○ If there is excessive interlining, the products may be caught in the tension roller for
If there is excessive interlining, the products may be caught in the tension roller for If there is excessive interlining, the products may be caught in the tension roller for
If there is excessive interlining, the products may be caught in the tension roller for
the lower belt even when the interlining is properly placed on the belt.
the lower belt even when the interlining is properly placed on the belt.the lower belt even when the interlining is properly placed on the belt.
the lower belt even when the interlining is properly placed on the belt.
○ Replace the cloth of the cleaner with a new one before it gets dirty.
Replace the cloth of the cleaner with a new one before it gets dirty.Replace the cloth of the cleaner with a new one before it gets dirty.
Replace the cloth of the cleaner with a new one before it gets dirty.
○ It is very hard to remov
It is very hard to removIt is very hard to remov
It is very hard to remove the resins adhered to the belt, but it can be cleaned up easily
e the resins adhered to the belt, but it can be cleaned up easily e the resins adhered to the belt, but it can be cleaned up easily
e the resins adhered to the belt, but it can be cleaned up easily
with HASHIMA NEW CLEAN.
with HASHIMA NEW CLEAN.with HASHIMA NEW CLEAN.
with HASHIMA NEW CLEAN.
○ Lubricates the bearings and gears every one or two months.
Lubricates the bearings and gears every one or two months.Lubricates the bearings and gears every one or two months.
Lubricates the bearings and gears every one or two months.
○ Ensure for safety that the covers and others are normally provided with, as the interior
Ensure for safety that the covers and others are normally provided with, as the interior Ensure for safety that the covers and others are normally provided with, as the interior
Ensure for safety that the covers and others are normally provided with, as the interior
of the machine is
of the machine is of the machine is
of the machine is under condition of very high temperature and high voltage. Don
under condition of very high temperature and high voltage. Donunder condition of very high temperature and high voltage. Don
under condition of very high temperature and high voltage. Don’
’’
’t use
t use t use
t use
machine when the covers are open. It is
machine when the covers are open. It is machine when the covers are open. It is
machine when the covers are open. It is dangerous
dangerousdangerous
dangerous.
..
.
Attention to be paid
Attention to be paid Attention to be paid
Attention to be paid when using manual handle.
when using manual handle.when using manual handle.
when using manual handle.
The machine is
The machine is The machine is
The machine is equipped
equippedequipped
equipped with the emergency stop function in response to warping
with the emergency stop function in response to warping with the emergency stop function in response to warping
with the emergency stop function in response to warping of the
of the of the
of the
belt. Moreover, it is possible to unload the finished fabric within the machine using
belt. Moreover, it is possible to unload the finished fabric within the machine using belt. Moreover, it is possible to unload the finished fabric within the machine using
belt. Moreover, it is possible to unload the finished fabric within the machine using
the accessory manual handle., when the machine has stopped due to an electric failure
the accessory manual handle., when the machine has stopped due to an electric failure the accessory manual handle., when the machine has stopped due to an electric failure
the accessory manual handle., when the machine has stopped due to an electric failure
and so on. But disconnect the power source from its origin, when using the m
and so on. But disconnect the power source from its origin, when using the mand so on. But disconnect the power source from its origin, when using the m
and so on. But disconnect the power source from its origin, when using the manual handle
anual handle anual handle
anual handle
as it is very dangerous. When you resume to drive the machine, ensure the reasons why
as it is very dangerous. When you resume to drive the machine, ensure the reasons why as it is very dangerous. When you resume to drive the machine, ensure the reasons why
as it is very dangerous. When you resume to drive the machine, ensure the reasons why
it has stopped and make sure of safety before inputting the power source.
it has stopped and make sure of safety before inputting the power source. it has stopped and make sure of safety before inputting the power source.
it has stopped and make sure of safety before inputting the power source.
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9.INNER COMPONENTS
9.INNER COMPONENTS9.INNER COMPONENTS
9.INNER COMPONENTS
A-1 upper pressure roller (REAR) L rear conveyor end roller
A-2 upper pressure roller (FRONT) N rear conveyor roller
B-1 lower pressure roller (REAR) M rear conveyor bel ension roller
B-2 lower pressure roller (FRONT)
C fron pull-in roller
D fron pull-in roller
E upper ension roller
F lower ension roller
G BWP roller (UPPER)
H BWP roller (LOWER)
I an i puckering roller
J an i-puckering roller (adjus able)
K rear conveyor driving roller
□
Li
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10
1010
10．
．．
．BELT CLEANER POSITION
BELT CLEANER POSITIONBELT CLEANER POSITION
BELT CLEANER POSITION
※
※※
※ Exchange the belt cleaner for a new one when the heat on the machine unit is cooled enough,
Exchange the belt cleaner for a new one when the heat on the machine unit is cooled enough, Exchange the belt cleaner for a new one when the heat on the machine unit is cooled enough,
Exchange the belt cleaner for a new one when the heat on the machine unit is cooled enough,
as it is dangerous. Set the original power source to OFF.
as it is dangerous. Set the original power source to OFF.as it is dangerous. Set the original power source to OFF.
as it is dangerous. Set the original power source to OFF.
1.
1. 1.
1. The cleaner
The cleanerThe cleaner
The cleaner 1
1 1
1 has been set at a position touch
has been set at a position touch has been set at a position touch
has been set at a position touching the upper
ing the uppering the upper
ing the upper belt
belt belt
belt rear side.
rear side. rear side.
rear side.
2
22
2.
. .
. The cleaner
The cleanerThe cleaner
The cleaner 2 has been set at upper belt inside.
2 has been set at upper belt inside. 2 has been set at upper belt inside.
2 has been set at upper belt inside. O
OO
Open the lid of left side cover.
pen the lid of left side cover.pen the lid of left side cover.
pen the lid of left side cover.
3
33
3.
..
. The cleaner 3,4 has been set at lower belt out side and inside.
The cleaner 3,4 has been set at lower belt out side and inside. The cleaner 3,4 has been set at lower belt out side and inside.
The cleaner 3,4 has been set at lower belt out side and inside. O
OO
Open the wiring cover.
pen the wiring cover. pen the wiring cover.
pen the wiring cover.
4
44
4.
. .
. Do not
Do not Do not
Do not wind
windwind
wind too much cloth
too much cloth too much cloth
too much cloth on cleaner pipe.
on cleaner pipe. on cleaner pipe.
on cleaner pipe.
C
leaner 1
C
leane
r 2
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How to belt exchange
How to belt exchangeHow to belt exchange
How to belt exchange
1. Make space for maintenance around the machine.
2. Take out upper cover, front cover, rear cover, left side cover, right side cover.
C
leaner
3
C
leaner
4
Upper cleaner
lid
u pper
cover
front cover
right si de cover
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3. After take out upper cover, remove insulation cover.
Insulation cover
4. Take out fixing plate, upper cover fixing plate, frame fixing holder.
5. Loosen tension roller set screw.
6. After loosen belt tension, take out tension roller.
7. Set to pressure to 0.
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8. Take out upper frame and lower frame (8 position), take out belt warping prevention
roller.
9.
10. Take out frame joint plate（9 position）
11. Take out connecting screw of base frame and lower frame.（8position）
air cylinder connecting rod
12. Take out right air cylinder connecting rod.
﹙
２position
﹚
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belt exchange pipe
belt exchange pipe stand
13. Long pipe stand is for upper belt exchange, short pipe stand is for lower belt
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exchange
14after set belt exchange pipe and pipe stand, take out Teflon belt from space between
upper frame and lower frame.
NOTE
When the belt is pulled out, be careful not to let the belt touch the belt warping
prevention limit switch.
There are setting marks on the frames. To assemble the machine , be sure to fit
the marks, then fasten the bolt for the frames.
After the belt replaced with new one, set the both left and right side tension
springs at the same times. After completion of assembling, set the belt speed at
35seconds. And await until the belt makes slow 2 rounds rotation.
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PARTS LIST
1. WHOLE BODY
2. MAIN FRAME PART
3. DRIVING AND PRESSURE PART
4. HEATENIN PART
5. BELT WARPING PREVENTION PART
6. ANTI PUCKERING ROLLER PART
7. CLEANER PART
8. TABLE PART
9. REAR CONVEYOR PART
10. COVER PART
11. ELECTRIC PART
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