Haulotte H12 SD Manual

La Péronnière BP9 –42152 L’HORME –France
(04 77 29 24 24 704 77 31 28 11
E.Mail: [email protected] Web: http://www.haulotte.com
OPERATING AND MAINTENANCE
INSTRUCTIONS
SCISSOR LIFT
H12 SD / SDX / SDE
H15 SD / SDX / SDE
H18 SDX
242 031 4260 FB Australia E 03 00

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You have just taken delivery of your HAULOTTE self-propelled platform.
Your platform will give you full satisfaction if you carefully follow the operating and maintenance instructions
provided.
This manual is designed to help you do this.
It is very important to:
•respect the safety instructions relative to the machine itself, its use and environment,
•use the machine within its performance scope,
•maintain the machine properly, to ensure long service life.
During, and after expiry of, the warranty period, our After-Sales Department is at your disposal to provide any
service you may need.
In the case, contact our local Agent or our Factory After-Sales Department, and specify the exact type of
machine and its serial number.
Whenever you order consumables or spare parts, use this manual and the "Spare Parts" catalogue to ensure
you receive original parts, which are your sole guarantee of interchangeability and optimal operation.
The list of safety instructions and warnings is not exhaustive. It is therefore the responsibility of the company
proprietor and of the operator to comply with the health and safety regulations in force in the country of
platform use.
Important: This manual is supplied with the machine, and is enclosed with the delivery note.
You are reminded that our machines comply with the provisions of "Machinery Directive" 89/392/CEE of 14
June 1989, modified by directives 91/368/CEE of 21 June 1991, 93/44/CEE of 14 June 1.993, 93/68/CEE of
22 July 1993, 89/336 CEE of 3 May 1989 and with the provisions of the Australian Standards AS 1418.10-
1996 and AS 2550.10-1994.
We cannot be held responsible for the technical data contained in this manual, and we reserve the
right to make improvements or modifications to the machine without updating this manual.
PLATFORMS H12SD/SDX/SDE
H15SD/SDX/SDE
H18SDX
Ref.: Edition E-03-00

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CONTENTS.
CONTENTS. ....................................................................................................................... 2
1. GENERAL RECOMMENDATIONS.............................................................................. 4
1.1. GENERAL WARNING.........................................................................................................................4
1.2. GENERAL SAFETY INSTRUCTIONS. ...............................................................................................5
1.3. RESIDUAL RISKS (to be assessed by user). .....................................................................................7
1.4. OPERATING SCOPE..........................................................................................................................7
1.5. CHECKS..............................................................................................................................................8
1.5.1. periodic checks. ..........................................................................................................................8
1.5.2. Examination of machine suitability..............................................................................................8
1.5.3. State of Conservation..................................................................................................................8
1.6. REPAIRS AND ADJUSTMENTS.........................................................................................................8
1.7. CHECKS BEFORE RETURNING UNIT INTO SERVICE. ..................................................................8
2. PRESENTATION.......................................................................................................... 9
2.1. IDENTIFICATION. ...............................................................................................................................9
2.2. MAIN COMPONENTS.........................................................................................................................9
2.3. DESCRIPTION. .................................................................................................................................10
2.4. WORK AREA.....................................................................................................................................11
2.4.1. H12SD -H12SDX. ....................................................................................................................11
2.4.2. H15SD –H15SDX.....................................................................................................................12
2.4.3. H18SD –H18SDX.....................................................................................................................13
2.5. OVERALL DIMENSIONS. .................................................................................................................14
2.5.1. H12SD -H12SDX. ....................................................................................................................14
2.5.2. H15SD -H15SDX. ....................................................................................................................15
2.5.3. H18SD -H18SDX. ....................................................................................................................16
2.6. CHARACTERISTICS.........................................................................................................................17
2.6.1. Common technical characteristics of H12SD -H12SDX..........................................................17
2.6.2. Common technical characteristics OF H15SD -H15SDX........................................................18
2.6.3. Available Options......................................................................................................................20
2.6.4. Technical characteristics specific to bi-energy option (H12SDE -H15SDE)............................20
3. PRINCIPLE OF OPERATION. ................................................................................... 21
3.1. HYDRAULIC CIRCUIT. .....................................................................................................................21
3.1.1. Travel, scissors lift.....................................................................................................................21
3.1.2. Steering / stabilisation...............................................................................................................21
3.1.3. Scissors lift cylinder...................................................................................................................21
3.1.4. Brake release of reducing gears during travel..........................................................................21
3.1.5. Travel. .......................................................................................................................................21
3.2. ELECTRICAL CIRCUIT.....................................................................................................................22
3.2.1. Load control. .............................................................................................................................22
3.2.2. Tilt control..................................................................................................................................22
3.2.3. High travel speed......................................................................................................................22
4. OPERATION. ............................................................................................................. 23
4.1. GENERAL INSTRUCTIONS..............................................................................................................23
4.2. SAVETY DEVICES............................................................................................................................23
4.2.1. Driving.......................................................................................................................................23
4.2.2. Overload....................................................................................................................................23
4.2.3. Stabilisation option....................................................................................................................23
4.2.4. Battery discharge (bi-energy option).........................................................................................24
4.2.5. Procedure for repair or rescue..................................................................................................24
4.3. UNLOADING -LOADING –DRIVING...............................................................................................24
4.3.1. Unloading by lifting....................................................................................................................24
4.3.2. Unloading with ramps................................................................................................................25
4.3.3. Loading. ....................................................................................................................................25
4.3.4. Driving.......................................................................................................................................25
4.4. INSTRUCTIONS FOR PUTTING MACHINE INTO SERVICE..........................................................26
4.4.1. Ground controls.........................................................................................................................26

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4.4.2. Platform controls.......................................................................................................................26
4.4.3. Fitting the guardrails..................................................................................................................26
4.4.4. Filling the fuel tank....................................................................................................................27
4.4.5. Daily operational inspection......................................................................................................27
4.5. OPERATING INSTRUCTIONS..........................................................................................................29
4.5.1. Operation from ground..............................................................................................................29
4.5.2. Operation from platform............................................................................................................29
4.6. BATTERY CHARGE TESTER / HOUR-METER (BI-ENERGY)........................................................31
4.6.1. Battery charge indicator............................................................................................................31
4.6.2. Hour-Meter................................................................................................................................31
4.6.3. Reset.........................................................................................................................................31
4.7. USING THE ON-BOARD CHARGER (BI-ENERGY). .......................................................................32
4.7.1. Characteristics. .........................................................................................................................32
4.7.2. Starting to charge......................................................................................................................32
4.7.3. Top-up charging........................................................................................................................32
4.7.4. Charging interruption.................................................................................................................32
4.7.5. Precautions for use...................................................................................................................32
4.8. BATTERY USE AND MAINTENANCE..............................................................................................32
4.8.1. First use. ...................................................................................................................................33
4.8.2. Discharging. ..............................................................................................................................33
4.8.3. Charging....................................................................................................................................33
4.8.4. Maintenance..............................................................................................................................33
4.9. MANUAL EXTENSIONS....................................................................................................................34
4.10. EMERGENCY PLATFORM LOWERING AND TROUBLESHOOTING............................................35
4.11. GEAR DISENGAGEMENT................................................................................................................36
4.12. STABILISATION................................................................................................................................36
5. MAINTENANCE. ........................................................................................................ 37
5.1. GENERAL RECOMMANDATIONS...................................................................................................37
5.2. MAINTENANCE CHART...................................................................................................................37
5.3. OPERATIONS...................................................................................................................................38
5.3.1. Summary chart..........................................................................................................................38
5.3.2. Procedure..................................................................................................................................39
5.3.3. List of consumables. .................................................................................................................40
5.4. LOAD TESTING. ...............................................................................................................................41
5.4.1. Overload test.............................................................................................................................41
5.4.2. Functional test...........................................................................................................................41
5.4.3. Stability test...............................................................................................................................41
6. TROUBLESHOOTING. .............................................................................................. 44
7. LABELS. .................................................................................................................... 52
7.1. COMMON LABELS. ..........................................................................................................................52
7.2. LABELS SPECIFIC TO H12S............................................................................................................53
7.3. LABELS SPECIFIC TO H15S............................................................................................................53
7.4. LABELS SPECIFIC TO H18S............................................................................................................53
7.5. LABELS SPECIFIC TO OPTIONS. ...................................................................................................54
7.5.1. Stabilisation option....................................................................................................................54
7.5.2. Bi-energy option........................................................................................................................54

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1. GENERAL RECOMMENDATIONS.
1.1. GENERAL WARNING.
The present manual is designed to familiarise the operator with HAULOTTE self-propelled platforms, so that
he can use them efficiently and in complete safety. However, the manual cannot replace the basic training
required by any user of work place equipment.
The site manager is bound to communicate to operators the instructions in the manual.
The site manager is responsible for applying the "user regulations" in force in the country of platform use.
Before using the platform, all these instructions must be read and understood to ensure safe and efficient
platform operation.
This manual must be kept available for all operators. The manufacturer will provide additional copies on
request.
Ensure that all operators entrusted with the platform are capable of meeting the safety requirements involved
in its operation.
Familiarise yourself or the operators with the instructions shown on the plates affixed to the machine.
Prevent uncontrolled work being done on your machine when it is not in use.
Never use a machine that is defective or not in visibly good condition (cracks, hydraulic leaks, cut wires,
loose nuts or screws).
Never apply to the machine a load or force greater than its maximum service load. Do not overload.
Never use the machine to perform an operation for which it is not designed.
Avoid any type of work that may jeopardise safety.
Any application that does not comply with the instructions may cause risks and harm to persons and
property.
Do not alter the characteristics of the machine or make modifications to it. This may reduce machine safety
and stability.
Perform the periodic inspections and monitor the platform to ensure good working order during use.
This manual must be kept by the user throughout the machine's life, including in cases of loan, lease and
resale.
Ensure that all plates or signs on the machine relative to safety and to hazards are complete, fully visible and
in a legible state.
WARNING.
Only trained operators are allowed to use
Haulotte self-propelled platforms.
AT LEAST TWO PERSONS MUST OPERATE THE MACHINE, SO THAT ONE OF THEM CAN:
•Take fast action if necessary.
•Take over the controls in case of an accident or malfunction.
•Monitor and prevent the presence of vehicles and persons in the vicinity of the machine.
•Guide the platform operator if necessary.
These persons shall be aged over 18, and hold an operating permit issued by their employer after
undergoing a medical check and a practical test that prove they are fit to operate the machine.

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1.2. GENERAL SAFETY INSTRUCTIONS.
Operators must:
•Wear personal protective equipment suited to working conditions and to the local regulations in force,
particularly for work in hazardous areas.
•Use the machine within its performance scope.
•Wipe away any traces of oil or grease on the platform steps, floor and handrails.
•Familiarize themselves with the organisation of work place safety.
Never use the machine:
•On ground that is soft, unstable, congested or has a sideslope or grade greater than 5° (about 9%).
•When wind speed exceeds 45 km/h.
•Near power lines (this machine is not insulated). Check minimum safe approach distances to respect,
according to voltage.
•Without putting in place the platform protection bar or closing the entry gate.
•With a congested platform.
•With equipment or objects hanging from the guardrails.
•With items liable to increase wind load (e.g. panels).
•Without a fire extinguisher in the platform: the user must supply it, and know how to use it when required.
•In explosive atmospheres.
•If it exhibits cracks, hydraulic leaks, cut wires or any operating malfunctions.
•In temperatures below -10° (particularly cold rooms). Consult us if work below -10°C is necessary.
•By increasing operating reach (ladder, scaffolding, etc...).
The acid contained in the batteries can cause burns: in case of contact with hands or clothing, rinse amply
with water.
During normal service, a battery produces oxygen and hydrogen: this mixture may explode in the presence
of sparks or flames.
WARNING.
When cleaning with a high pressure jet do not point jet directly at
electrical boxes, cabinets and components.

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NEVER:
•Disable the limit switches in the safety devices.
•Increase operating reach with ladders or other accessories.
•Use the guardrail as a means of access to climb into or out of the platform. Use the steps.
•Move the speed control handle from one direction to the other with stopping in position "0".
•Alter the machine characteristics and performance.
•Exceed the maximum load or authorised number of occupants in platform (see § 2.6). Spread loads, and if
possible position at centre of platform.
•Perform machine servicing operations with the platform up, without first deploying necessary safety
equipment (locking bar) and stopping the engine.
•Climb on the guardrails when the platform is up: you risk a serious fall.
HOLD the guardrail firmly when lifting or driving the platform.
AVOID:
•Contact with stationary or moving obstructions.
•Driving the platform at high speed in narrow or congested areas.
•Reversing (poor visibility).
•Towing the machine. It is not designed to be towed. It must be transported on a trailer.
•Perform grinding or welding operations on, or in vicinity of, the machine (if you do, take appropriate
precautions).
WARNING.
Allow sufficient stopping distance:
2 metres at high speed and 1 metre at low speed.
Always drive a sufficient distance away from unstable drop-offs or slopes.
Ensure there is no one in immediate vicinity of machine before performing a function or driving.
During normal operation (i.e. using platform controls), the ground panel key must be removed and kept at
ground level by a person who is present and trained in rescue manoeuvres.
When the brakes are being adjusted or disengaged, chock the wheels.
RESPECT:
•All safety instructions relative to maintenance work: choice and use of tools, ingredients (hydraulic oil,
grease, cleaning products, etc.)
•All instructions from suppliers of maintenance or replacement products.
•Instructions relative to environmental protection: retrieve maintenance products, and worn or defective
components. Do not discard carelessly.

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1.3. RESIDUAL RISKS (to be assessed by user).
•Overload: risk of tip-over (avoid overloading from above) or equipment damage.
•Unsuitable terrain: risk of tip-over (refer to page giving ground pressure and wheel load values). Be careful
of thawing ground in winter.
•Gusting winds: risk of tip-over.
•Collision with ground or aerial obstruction: risk of impact shock or tip-over.
•Collision with live power lines: risk of electrocution.
•Operation on platforms, wharfs, pavements, etc.: risk of tip-over.
•Operation in explosive atmospheres: risk of explosion.
•Persons in machine work area (during machine travel or manoeuvres): risk of crushing.
•Before operation, the operator must always assess ground and aerial risks.
•Steep slopes: risk of machine runaway in high speed mode.
•Prevent sparks or flames near batteries: risk of explosion.
1.4. OPERATING SCOPE.
Do not use the machine:
•With a load greater than authorised.
•With more than four occupants in the platform, or more than two on the extension.
•On ground unable to withstand wheel load and pressure.
•On a sideslope or grade greater than 5° (about 9%).
•With side force in platform greater than 40 DaN.
•If wind speed exceeds 45 km/h.
•In cold rooms.
•In explosive atmospheres.
•During storms (lightning).
•In intense electromagnetic fields (radar, communications transmitters, high currents).
•At night, if it is not fitted with optional floodlight.
•On public roads.
•Do not tow this scissor-lift platform, it is not designed for this purpose. It must be transported on a trailer.
However, in case of breakdown, the platform may be towed for short distances at low speed (see § 4.9).

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1.5. CHECKS.
These must comply with the national regulations in force in the country of use.
For Australia: Australian Standard AS 1418.10 –1996 and AS 2550.10 –1994.
1.5.1. periodic checks.
Machine must undergo periodic checks. Details of the checks are covered in the relevant sections of this
manual.
1.5.2. Examination of machine suitability.
The site supervisor at the location where the machine is placed into service must ensure machine is suitable,
i.e. capable of performing the work in complete safety, and in compliance with the instruction manual.
1.5.3. State of Conservation.
Inspect for any deterioration that is liable to cause hazardous situations (check safety devices, load
restrictors, tilt sensor, cylinder leaks, deformation, welds, bolt tightness, hoses, electrical connections, tire
state, excessive mechanical clearances).
NOTE: If machine is rented, the renter is responsible for carrying out visual inspections of the machine as
well as confirming the machine suitability for the work to be performed. Full details of the inspections are
covered in the relevant sections of this manual.
1.6. REPAIRS AND ADJUSTMENTS.
Repairs and adjustment including any adjustments to safety systems or device, mechanical, electric or
hydraulic must be performed by a competent person. Replacement parts used must be Haulotte standard
parts in order to ensure that warranty conditions for the machine are honoured by Haulotte. The use of non-
standard parts will void the warranty.
Any modification to the machine must be authorised in writing by and inspected by Haulotte to avoid rejection
of any subsequent warranty claim.
1.7. CHECKS BEFORE RETURNING UNIT INTO SERVICE.
To be performed after:
•a major stripping operation,
•a repair concerning critical machine components.
•an accident caused by critical component failure.
It is necessary to perform a “state of conservation” examination, a stability (static overload) test and a
functional (dynamic) test. See § 5.4. in the maintenance section of this manual. These tests must be
performed by a competent person.

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2. PRESENTATION.
Self-propelled platforms are designed for all aerial work, within their performance scope.
The main control panel is on the extension in the platform. The rescue panel and troubleshooting panel are
at ground level.
2.1. IDENTIFICATION.
A plate affixed to the frame shows all the (engraved) indications allowing machine identification.
Picture 1: Idenfication plate.
Reminder:
For all requests concerning information, maintenance or spare parts, specify machine type and serial
number.
2.2. MAIN COMPONENTS.
See picture 2.
1 -Sliding protection bar
2 -Extension operating handles.
3 -Platform control panel.
4 -Platform.
5 -Scissors.
6 -Stabilisers (option)
7 -Front steer wheels (4x2).
Front steer-drive wheels (4x4).
8 -Engine.
9 -Access ladder.
10 -Ground control panel
11 -Battery box (bi-energy)
12 -Rear drive wheels.
Picture 2: Main components.