Haulotte COMPACT 8 User manual

Operator's manual
C
OMPACT
8 (C 2032E) - C
OMPACT
8W (C 2047E) - C
OMPACT
10 (C 2747E) -
C
OMPACT
10N (C 2632E) - C
OMPACT
10N-1 - C
OMPACT
12 (C 3347E) -
C
OMPACT
14 (C 3947E)
4001001030 E 06.20 USA / GB
Operator's manual
Compact 8 (Compact 2032E)
Compact 8W (Compact 2047E)
Compact 10 (Compact 2747E)
Compact 10N (Compact 2632E)
Compact 10N-1
Compact 12 (Compact 3347E)
Compact 14 (Compact 3947E)
24203 0
X
For online reference and to download the manuals for your
machines HAULOTTE®, go to :
https://www.e.technical-information.com
or, scan the QR Code below :

2 4001001030 E 06.20 USA / GB
Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N (C 2632E) -
Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E)
USA

3
CONTENTS
Operator's manual
CONTENTS
A
FOREWORD
1 - User responsibility. . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.1 - Owner's responsibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.2 - Employer's responsibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.3 - Trainer's responsibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.4 - Operator's responsibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2 - Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.1 - Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.1.1 - Misuse Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.1.2 - Falling Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.1.3 - Overturning / Tip-over Hazards . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.1.4 - Electric Shock Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.1.5 - Explosion / Fire Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.1.6 - Crushing / Collision Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.1.7 - Uncontrolled movement Hazards . . . . . . . . . . . . . . . . . . . . . . . . 16
3 - Safety inquiries . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4 - Incident notification. . . . . . . . . . . . . . . . . . . . . . . . . 17
5 - Compliance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5.1 - Product modification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5.1.1 - Implementing manufacturer safety campaigns. . . . . . . . . . . . . . 18
5.2 - Product specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5.3 - Change of Ownership Notification . . . . . . . . . . . . . . . . . . . . . . . . 19
B
FAMILIARIZATION
1 - General safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
1.1 - Intended use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
1.2 - Decal content . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
1.3 - Symbols and colors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
1.4 - Level of severity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
1.5 - Symbols legend and definitions . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2 - Models description . . . . . . . . . . . . . . . . . . . . . . . . . 25
3 - Primary machine components . . . . . . . . . . . . . . . . 26
3.1 - Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.2 - Maintenance support. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.3 - manual extension. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.4 - Ground control box. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.4.1 - Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.5 - Platform control box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3.5.1 - Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
4 - Performance Specifications . . . . . . . . . . . . . . . . . . 34
4.1 - Technical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
4.2 - Working area / Range of motion. . . . . . . . . . . . . . . . . . . . . . . . . . 40
5 - Decals and markings locations . . . . . . . . . . . . . . . 48

4
Operator's manual
C
PRE-OPERATION INSPECTION
1 - Recommendations. . . . . . . . . . . . . . . . . . . . . . . . . . 63
2 - Working area assessment. . . . . . . . . . . . . . . . . . . . 63
3 - Inspection and Functional test . . . . . . . . . . . . . . . . 64
3.1 - Daily inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
4 - Safety functional checks. . . . . . . . . . . . . . . . . . . . . 67
4.1 - E-Stop button check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
4.2 - Activation of controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
4.3 - Fault detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
4.3.1 - Buzzers test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
4.4 - Overload sensing system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
4.5 - Slope warning device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
4.6 - Travel speed limitation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
4.7 - Electronic variable speed drive. . . . . . . . . . . . . . . . . . . . . . . . . . . 70
4.8 - Pothole protection system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
4.9 - On-board charger. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
4.10 - Battery discharge indicator-Hour meter. . . . . . . . . . . . . . . . . . . . 72
4.10.1 - Hour meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
4.10.2 - Alarm codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
D
OPERATION INSTRUCTIONS
1 - Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
1.1 - Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
1.2 - Operation from the ground control box . . . . . . . . . . . . . . . . . . . . 74
1.3 - Operation from the platform control box . . . . . . . . . . . . . . . . . . . 75
2 - Ground control box . . . . . . . . . . . . . . . . . . . . . . . . . 76
2.1 - To start and stop the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
2.2 - Movement control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
2.3 - Additional controls from the ground control box . . . . . . . . . . . . . 77
3 - Platform control box . . . . . . . . . . . . . . . . . . . . . . . . 78
3.1 - To start and stop the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
3.2 - Drive and steer control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
3.2.1 - Control box - Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
3.3 - Movement control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
3.3.1 - Control box - Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
3.4 - Additional controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
4 - Rescue and emergency procedures . . . . . . . . . . . 80
4.1 - In case of power loss . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
4.2 - To rescue operator in platform . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

5
CONTENTS
Operator's manual
5 - Transportation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
5.1 - Putting in transport position. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
5.2 - Machine layout — COMPACT 8/ 8W / 10N / 10 /
COMPACT 12 / COMPACT 14 . . . . . . . . . . . . . . . . . . . . . . . . . .
82
5.3 - Unloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
5.4 - Towing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
5.4.1 - Free wheel mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
5.4.2 - Automatic brake release (Option). . . . . . . . . . . . . . . . . . . . . . . . 85
5.5 - Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
5.6 - Loading by ramp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
5.7 - Unloading by ramp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
5.8 - Lifting operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
5.8.1 - Safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
5.8.2 - Preliminary procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
5.8.3 - Loading and unloading with forklift . . . . . . . . . . . . . . . . . . . . . . . 89
5.8.4 - For: COMPACT 8 - COMPACT 2032E -
COMPACT 10N - COMPACT 2632E . . . . . . . . . . . . . . . . . . . . 90
5.8.5 - For COMPACT 8W - COMPACT 2047E -
COMPACT 10 - COMPACT 2747E -
COMPACT 12 - COMPACT 3347E -
COMPACT 14 - COMPACT 3947E . . . . . . . . . . . . . . . . . . . . . . 92
6 - Cold Weather Recommendations. . . . . . . . . . . . . . 94
6.1 - Environmental conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
6.1.1 - Hydraulic oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
7 - Battery care and maintenance . . . . . . . . . . . . . . . . 95
7.1 - Battery charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
E
GENERAL SPECIFICATIONS
1 - Machine dimensions . . . . . . . . . . . . . . . . . . . . . . . 100
2 - Major component masses. . . . . . . . . . . . . . . . . . . 102
3 - Acoustics and vibrations . . . . . . . . . . . . . . . . . . . 103
4 - Wheel/Tire assembly . . . . . . . . . . . . . . . . . . . . . . . 104
4.1 - Technical specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
4.2 - Inspection and maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
4.2.1 - Procedure of replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
5 - Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
5.1 - Pipe holder option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
5.1.1 - Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
5.1.2 - Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
5.1.3 - Safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
5.1.4 - Pre-operation inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
5.1.5 - Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
5.1.6 - Disassembly - Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
5.1.6.1 - Without option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
5.1.6.2 - Work light or platform supply option . . . . . . . . . . . . . . . . . . . . . 109
5.1.7 - Specific decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
5.2 - Swing gate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
5.2.1 - Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
5.2.2 - Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
5.2.3 - Safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
5.2.4 - Pre-operation instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

6
Operator's manual
F
MAINTENANCE
1 - General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
2 - Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . 114
3 - Inspection program . . . . . . . . . . . . . . . . . . . . . . . . 115
3.1 - General program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
3.2 - Daily inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
3.3 - Periodic inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
3.4 - Reinforced inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
3.5 - Major inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
4 - Repairs and adjustments . . . . . . . . . . . . . . . . . . . 118
G
OTHER INFORMATION
1 - Conditions of warranty . . . . . . . . . . . . . . . . . . . . . 119
2 - Subsidiary contact information . . . . . . . . . . . . . . 120
2.1 - California warning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
H
INTERVENTION REGISTER
1 - Intervention register . . . . . . . . . . . . . . . . . . . . . . . 123

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E
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H
I
74001001030 E 06.20 USA / GB
Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N (C 2632E) -
Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E)
A- Foreword
Foreword
You have just purchased a HAULOTTE® product and we would like to thank you for your business.
The aerial work platform is a device for lifting people designed and manufactured with the intent to enable users
to access overhead elevated temporary workplaces with the necessary tools and equipment. All other uses or
alterations/modifications to the aerial work platform must be approved by HAULOTTE®.
This manual shall be considered a permanent component of the machine and shall be kept with the aerial work
platform in the designated Manual Holder, at all times.
Safe operation of this product can only be assured if you follow the operating instructions contained in this
manual. To ensure proper and safe use of this equipment, it is strongly recommended that only trained and
authorized personnel operate and maintain the aerial work platform.
We would particularly like to draw your attention to 2 essential points :
• Comply with safety instructions.
• Use the equipment within the specified/published performance limits.
With regard to the designation of our equipment, we stress that this is purely for commercial purposes and not to
be confused with the technical specifications. Only the specifications in this manual should be used to study the
suitability of the equipment for the intended use.
This operator's manual is specific to the HAULOTTE® products listed on the cover page of this manual.
The operator's manual does not replace the basic training required for equipment operators. HAULOTTE® has
compiled this manual to assist in safe and efficient operation of the products covered in the manual.
The manual must be available to all operators and must be kept in a legible condition. Additional copies can be
ordered from HAULOTTE Services®.
Stay Safe and keep working with HAULOTTE® !
For online reference and to download the manuals for your machines HAULOTTE®, go to :
https://www.e.technical-information.com
or, scan the QR Code below :
Original language and version :
Manuals in English and French are the original instructions. Manuals in other languages are translations
of the original instructions.

8 4001001030 E 06.20 USA / GB
Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N (C 2632E) -
Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E)
A- Foreword
1 - User responsibility
1.1 - O WNER ' S RESPONSIBILITY
The owner (or hirer) has the obligation to :
• To inform operators of the instructions contained in the Operator's Manual.
• Follow local regulations regarding operation of the machine.
• To replace all manuals or decals that are either missing or not legible. Additional copies can
be ordered from HAULOTTE Services®.
• To establish a preventive maintenance program in accordance with the manufacturer's
recommendations, taking into account the environment and severity of use of the machine.
• To perform periodic inspections in accordance with HAULOTTE® recommendations and
local regulations.
All malfunctions and problems identified during the inspection shall be corrected before the
aerial work platform is returned to service.
1.2 - E MPLOYER ' S RESPONSIBILITY
The employer has the obligation :
• To authorize the operator to use the machine.
• To inform and familiarize the operator with the local regulations.
Forbid anyone from operating the machine if :
• Under the influence of drugs, alcohol, etc.
• Subject to fits, loss of motor skills, dizziness, etc.
1.3 - T RAINER ' S RESPONSIBILITY
The trainer must be qualified to provide training to operators in accordance with applicable
local regulations. The training must be given in an obstacle-free area until the trainee is
considered competent as defined by the training program undertaken.

A
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C
D
E
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G
H
I
94001001030 E 06.20 USA / GB
Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N (C 2632E) -
Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E)
A- Foreword
1.4 - O PERATOR ' S RESPONSIBILITY
The operator has the obligation to :
• Read and understand the contents of this manual and familiarize himself with the decals
affixed on the machine.
• To inspect the machine before use according to HAULOTTE®'s recommendations..
• Inform the owner (or hirer) if the manual or any decals are missing or are not legible.
• To inform of any malfunctioning of the machine.
Operators must ensure that the inspections have been carried out by the owner and that they
can use the machine for the purpose intended by the manufacturer.
Only authorized and qualified operators may operate HAULOTTE® machines.
All operators must become familiar with and fully understand the emergency controls and be
able to operate the machine in an emergency.
The operator has the obligation to stop using the machine in the event of malfunction or safety
problems on the machine or in the work area and report the problem immediately to his/her
supervisor.

10 4001001030 E 06.20 USA / GB
Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N (C 2632E) -
Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E)
A- Foreword
2 - Safety
2.1 - S AFETY INSTRUCTIONS
2.1.1 - Misuse Hazards
• Do not attach overhanging loads when raising or lowering the platform.
• Do not tie the platform to an adjacent fixed or mobile structure.
• Do not use/operate the machine when alone. A survey person or immediate Supervisor must
be present on the ground in case of emergency.
• Do not use a faulty or poorly maintained machine. Remove defective/damaged machine
from service.
• Do not climb onto the compartment covers of the machine.
• Do not replace items critical to machine stability with items of different weight or specification.
• Do not replace factory-installed tires with tires of different specifications or ply rating.
• Do not alter or disable machine components that in any way affect safety and stability.
• Do not disable the safety devices.
• Do not deface, modify or obscure any decals or markings on the aerial work platform.
• Do not use the machine for other purposes than to lift
people, their tools and equipment to the desired position.
• Do not use the machine as a crane, material lift or elevator.
Only use the machine as it was intended.