Havis KK-K9-C22-K User manual

KK-K9-C22-K_INST_6-12.docx rev 2-14
KK-K9-C22-K INSTALLATION INSTRUCTIONS
K9 Kit for 2011-2016 Chevy Caprice
TOOLS Needed:
Phillips Screw Driver Power Drill with Drill Bits Trim panel removal tool
Standard Socket set Wire Cutters /Crimpers Caulk Gun
Metric Socket set Awl and 90° Scribe
PARTS & HARDWARE:
QTY DESCRIPTION PART #
1 Floor KNM004323
1 Ceiling KNM004497
1 Front wall / bulkhead with sliding door KNM004493
1 Rear wall KNM004324
1 Rear wall upper support bracket KNM004326
2 Rear floor support bracket KNM004589
2 Upper “B” pillar bracket KNM004496
1 Passenger side floor support bracket KNM004505
1 Driver side floor support bracket KNM004506
1 Passenger side upper filler KNM004499
1 Driver side upper filler KNM004501
1 Passenger side lower filler KNM004498
1 Driver side lower filler KNM004500
1 Rubber Mat KNM004762
1 Driver side door panel DP-C22-1A
1 Passenger side door panel DP-C22-6A
1 Driver side hinged window guard WGI-C22-1-K9
1 Passenger side hinged window guard WGI-C22-6-K9
1 Dome Light Kit KK-K9-DOME
1 Silicone caulk (sealant) PRM97343
18 1/4 x 3/4” Carriage bolt – Stainless Steel GSM32024
18 1/4” serrated nut GSM30170
19 1/4 x 3/4” Phillips pan head screw - Stainless Steel GSM34102
18 1/4 Flat washer - Stainless Steel GSM31048
28 #10 x 1/2 Phillips pan head sheet metal screws - SS GSM34169
21 #10 x 3/4 Phillips pan head sheet metal screws- SS GSM34170
15 #10 Flat washer-SS GSM31046
2 7/16” x 3” Hex head bolt GSM34034
2 7/16” Flat washer GSM31008
2 2” long x 1.25” OD Aluminum spacer CM003247
2 8 mm x 25 mm Hex head bolt GSM33721
2 3/8” Flat washer GSM31007

KK-K9-C22-K_INST_6-12.docx rev 2-14
KK-K9-C22-K Assembly
(Door panels and window guards not shown)
KNM004493
Front Wall
KNM004326
Rear wall upper
support bracket
KNM004324
Rear Wall
KNM004323
Floor
KNM004505
Passenger side floor
support bracket
KNM004500
Driver side
lower filler
KNM004589
Rear floor support brackets
(One each side not shown)
NOTES!
Read all instructions before installing any Havis, Inc. products.
Use hardware provided with install kit.
Vehicle battery should be disconnected during installation. It will need to be temporarily
reconnected to move electric seats or check electric door locks.
KNM004497
Ceiling
KK-K9-DOME
Dome Light kit
KNM004506
Driver side floor
support bracket
KNM004501
Driver side
upper filler
KNM004499
Passenger side
upper filler
KNM004496
“B” Pillar Brackets
(One each side)

KK-K9-C22-K_INST_6-12.docx rev 2-14
Remove screw under door
armrest. (T20 Torx)
Remove / unsnap entire door
panel from door.
(Trim removal tool)
Disconnect latch and lock cables
from door panel.
Remove window switch from door
panel. Remove door speaker.
(T20 Torx)
Remove rear passenger door panels
first.
Underneath door handle, remove
plastic cover and screw.
(T20 Torx)
Note: A small 90° scribe helps to
pick plastic covers off.
Remove screws at bottom of door
panel. (T20 Torx)
Reattach window switch to
original plug. Neatly wire tie the
switch assembly, speaker wire and
latch / lock cables so they do not
interfere with the window
operation. Double check latch,
lock and window operation
prior to attaching door panel.
Place K9 kit door panel onto
door. The top will hook onto
rubber molding. Position so it is
centered on the door. Push down
firmly on panel. Drill mounting
holes with 5/32” drill bit. Attach
door panels with #10 x 3/4
Phillips pan head sheet metal
screws.
NOTE: Window guards are
shipped flat. On the edge of a
work bench, bend a contour in the
middle of the guard so it will
match the window frame contour.

KK-K9-C22-K_INST_6-12.docx rev 2-14
Attach bracket to window frame with
#10 x 3/4 Phillips pan head sheet
metal screws.
Hold in place and mark location for
frame mounting screws.
Unplug O.E.M. housing
harness.
Remove one (1) floor nut on
driver side and passenger side.
Remove rear seat.
Some hardware to be reused.
View of rear seat before removal.
Remove (2) passenger side
floor bolts and harness clip.
Temporarily remove lower sill
trim.
(T-20 Torx)
Center and attach the window
guard assembly to the door panel
with #10 x 1/2” Phillips pan head
sheet metal screws.
With upper bracket still attached to
guard, position so bracket fits evenly
at top.
Drill mounting holes with 5/32”
drill bit.
Window Guard and Door panel
installation complete.

KK-K9-C22-K_INST_6-12.docx rev 2-14
Temporarily remove lower “B”
pillar trim.
Temporarily remove upper “B”
pillar trim.
(T-20 Torx)
Pull rubber floor mat down to
exposed location of a 7/16” threaded
nutsert at bottom of “B” pillar.
Use Awl (or other pointed tool) to
locate center of nutsert.
Mark location.
Use 2” long x 1.25” OD Aluminum
spacer as a template to outline hole to
be cut in rubber mat. Cut rubber mat
so spacer fits in against steal body
frame.
Place spacer into location.
One each side.
Attach driver side lower mount
bracket to body with 7/16” x 3”
Hex head bolt and flat washer
Bolt goes trough spacer.
Tighten bolt.
Attach passenger side lower mount
bracket to body with 7/16” x 3”
Hex head bolt and flat washer
Bolt goes trough spacer.
Tighten bolt.

KK-K9-C22-K_INST_6-12.docx rev 2-14
Loosely rear bulkhead to floor with
1/4 x 3/4 Round head Phillips bolts
and flat washers.
Attach rear upper support bracket
To rear bulkhead with 1/4 x 3/4
Round head Phillips bolts.
Place floor on top of floor
brackets. Loosely attach floor to
brackets with 1/4 x 3/4” Carriage
bolts and serrated nuts.
RE: 2014+ Caprice.
Attach rear floor support brackets to
the inboard studs with OEM nuts
previously removed from seat back.
(outboard studs no longer included on 2014)
Remove rear seat belt assembly.
Attach “B” pillar brackets with 8 mm
x 25 mm Hex head bolt.
One each side.
RE: 2011-2013 Caprice
Attach rear floor support bracket
with OEM nuts previously
removed.
One each side.
Locate 8mm nutsert in upper “B”
pillar.
Temporarily remove lower /
outboard seat back nuts.
(13 mm)

KK-K9-C22-K_INST_6-12.docx rev 2-14
Attach upper and lower trim panels
to rear bulkhead with # 10 x 1/2”
sheet metal screws and flat washers
With all parts now in place,
drill and attach rear upper
support bracket to metal seat
backer with #10 x 3/4 Phillips
pan head sheet metal screws.
Check position of all parts and
tighten all hardware.
Neatly silicone / caulk the lower
seams to shed water out of vehicle.
Note: The floor pan is designed to
minimize the need for sealant.
Caulk (sealant) is mostly needed
where the floor meets the door sill
and lower filler panels.
View of “B” pillar brackets
completely installed
With location of “B” pillar brackets
now determined. Mark and cutout
notch upper “B” pillar trim for
bracket.
One each side.
Loosely attach upper “B” pillar
brackets to front bulkhead with 1/4
x 3/4” Carriage bolts and serrated
nuts.
Loosely front bulkhead to floor
with 1/4 x 3/4 Round head Phillips
bolts and flat washers.
Use an Awl or other pointed tool to
help align mounting holes.
Loosely attach to front and rear
bulkheads with 1/4 x 3/4” Carriage
bolts and serrated nuts.
Attach dome light with # 10 x 1/2”
sheet metal screws
Attach upper and lower trim panels
to ceiling and floor with 1/4 x 3/4
Round head Phillips bolts and flat
washers.

KK-K9-C22-K_INST_6-12.docx rev 2-14
After silicone is dry (preferably
overnight), place rubber mat into K9
insert.
Attach rear of housing to
O.E.M. bracket with O.E.M.
bolts. (10mm)
Example mounting location for the
optional Hot-N-Pop exhaust fan.
# KK-K9-HA-FKT-10 10” fan
mounts to window guard.
Reattach chrome trim bezel.
Example mounting location for the
optional Hot-N-Pop door gas
spring.
View of completed KK-K9-F16-K installation.
NOTE: This photo shows the older Front Bulkhead.
Newer design has a lower door to improve driver visibility.