Hawk HAWKJAW 100K-2GSR Manual

HAWKJAW
OPERATION, MAINTENANCE
AND
SERVICE MANUAL
100K-2GSR Serial # -141
M100K Serial # 200-
HAWK INDUSTRIES, INC.
1245 East 23rd Street
Signal Hill, CA 90755
Phone: [phone]
Fax: [phone]
www.hawkindustries.com
121-140

Hawk’sdesignphilosophyissimple:Designwiththeenduserinmind.Make it tough,dependableandeasyto
maintain.
Hawk has designed the HawkJaw with this same simple formula.
FEATURES
The HawkJaw M100K-2GSR is a hanging unit that will spin, make up and break out drill pipe. It is
revolutionary because the tool spins and makes up drill pipe or breaks out and spins drill pipe in 12
seconds or less. A patented self-energized grip system provides consistent torque values to the drill
string. Consistent torque ensures that wash outs and “post tightening” down hole do not occur under
normal conditions.
A patented adjustable wrench system eliminates the need for separate jaws, spinning wrench rollers or
gripping dies. The HawkJaw’s modular design enables the unit to be maintained on the rig floor.
SAFETY
The HawkJaw M100K-2GSR provides a fast, safe and efficient method of spinning and make up or
break out and spinning. It eliminates costly and dangerous spinning chain and rig tong accidents.
TIME AND LABOR SAVINGS
The HawkJaw improves trip time over any comparable torquing and spinning device in the industry.
The unit easily adapts to any land or offshore rig because it hangs in the derrick. Handles mounted near
the control buttons enable one rig hand to move the hanging unit on and off the pipe.
Control buttons are used to grip, torque and spin drill pipe. Drillers and operators of the HawkJaw
M100K-2GSR work more efficiently and suffer less fatigue on long round trips.
Introduction 1
Introduction
Introduction

Introduction 1
Table of Contents 2
Warranty 6
Specification Sheet 7
Ordering Instructions 8
Installation 9
Hanging Cable Location 9
HawkJaw Location 9
Hanging Cable Requirements 10
HydraulicRequirements 11
AirRequirements 12
Raise/Lower Cylinder Hook - Up 13
Winch Hook - Up 14
Operation 17
Start-up Procedure 17
Adjust for Make Up 18
Adjusting the Wrenches 18
Adjusting the Spinner 19
Position for Make Up 20
Setting Make Up Torque 22
Make Up 23
Low Torque Warning Test 24
Adjust for Break Out 25
Adjusting the Spinner 26
Position for Break Out 27
Break Out 29
Maintenance & Repair 30
Wrench Maintenance 30
Die Pivot Blocks 30
Wrench Hook 31
Wrench Nut 31
Hook Pivot Bearing Cap 31
Wrench Maintenance 31
Grip Cylinder Pivot Points 32
Torque Cylinder Pivot Points 32
Tilt Cylinder Pivot Points 32
MountingArm Pivot Points 33
FilterMaintenance 34
HydraulicFilter 34
AirFilters 35
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Table of Contents

Changing the Hook Dies 36
Hook Dies 36
Changing the Heel Dies 37
Top Wrench Heel Die 37
Middle Wrench Heel Die 39
Bottom Wrench Heel Die 41
SpinnerMaintenance 43
Chain Lubrication 43
Drive Roller Sprocket Bearings 44
ChainDrive Shaft Bearing 45
Spinner Grip Cylinders 45
Spinner Mount Sliding Block 46
Spinner Mount Sliding Tube 46
Reducer Gear Box 47
Winch Gear Box 47
Changing the Spinner Chain 48
Chain 48
Changing the Drive Rollers 50
DriveRollers 50
Changing the Drive Roller Sprocket Bearings 52
Drive Roller Sprocket Bearings 52
Changing the Torque Cylinder 54
Torque Cylinder 54
Changing the Grip Cylinders 58
Top Grip Cylinder 58
Middle Grip Cylinder 60
Bottom Grip Cylinder 62
Main Hydraulic Block Fitting and HoseAccess 64
Main Block Fittings and Hoses 64
Air Logic System and Main Block 65
Spinner Motor Sequence Valve Access 66
Spinner Motor Sequence Valve 66
Trouble Shooting 67
Drawings 78
100K-2GSR Full HawkjawAssembly 78
100K-2GSR Top-Bottom Wrench Assembly 80
100K-2GSR Middle Wrench Assembly 82
100K-2GSR Hydro-PneumaticAssembly 84
100K-2GSR HangerAssembly 86
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Table of Contents 3

100K-2GSR Left Control HandleAssembly 88
100K-2GSR Right Control HandleAssembly 90
100K-2GSR Winch Mount Assembly 92
100K-2GSR Spinner MountAssembly 94
100K-2GSR Stand Assembly 96
100K-2GSR Hawkjaw SpinnerAssembly 98
100K-2GSR Pipe Stop Assembly 100
100K-2GSR Hydraulic Connections 102
100K-2GSR Spin ManifoldAssembly 104
100K-2GSR Raise/Lower CylinderAssembly 106
100K-2GSR Main ManifoldAssembly 108
100K-2GSR Main ManifoldAir Connections 110
100K-2GSR Left Control HandleAir Connections 112
100K-2GSR Right Control HandleAir Connections 114
100K-2GSR Torque Cylinder Assembly 116
100K-2GSR Left Control Tube AssyAir Conn 118
100K-2GSR Right Control Tube Assy Air Conn 120
25726 Chain OilerAssembly 122
20209-BOT Heel Die HolderAssembly, Bottom 124
20209-MID Heel Die HolderAssembly, Middle 126
20209-TOP Heel Die Holder Assembly, Top 128
20211-MID Hook Die HolderAssembly, Middle 130
20211-TB Hook Die HolderAssembly, Middle 132
CYL25-AS Top, -BS Bottom Spinner Grip Cyl 134
59R Roller Assembly, Winch 136
A11-1LCH Multiplex ConnectorAssembly 138
A11-2RCH Multiplex ConnectorAssembly 140
A11-LCH Multiplex Connector 142
A11-RCH Multiplex Connector 144
A22 On BoardAir FilterAssembly 146
H18S Grip Tilt CylinderAssembly 148
H25 Hydraulic FilterAssembly 150
H37S-2 Push CylinderAssembly 152
100K-2GSR Hydraulic Pipe Clamp 154
100K-2GSR H18 Top Grip Cylinder 156
100K-2GSR Torque Manifold 158
100K-2GSR Gage Manifold 160
100K-2GSR Winch Assembly 162
031-24625 Reducer Gear Box 164
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