Hawk HAWKJAW 100K-2GSR Manual

HAWKJAW
OPERATION, MAINTENANCE
AND
SERVICE MANUAL
100K-2GSR Serial # -141
M100K Serial # 200-
HAWK INDUSTRIES, INC.
1245 East 23rd Street
Signal Hill, CA 90755
Phone: [phone]
Fax: [phone]
www.hawkindustries.com
121-140

Hawk’sdesignphilosophyissimple:Designwiththeenduserinmind.Make it tough,dependableandeasyto
maintain.
Hawk has designed the HawkJaw with this same simple formula.
FEATURES
The HawkJaw M100K-2GSR is a hanging unit that will spin, make up and break out drill pipe. It is
revolutionary because the tool spins and makes up drill pipe or breaks out and spins drill pipe in 12
seconds or less. A patented self-energized grip system provides consistent torque values to the drill
string. Consistent torque ensures that wash outs and “post tightening” down hole do not occur under
normal conditions.
A patented adjustable wrench system eliminates the need for separate jaws, spinning wrench rollers or
gripping dies. The HawkJaw’s modular design enables the unit to be maintained on the rig floor.
SAFETY
The HawkJaw M100K-2GSR provides a fast, safe and efficient method of spinning and make up or
break out and spinning. It eliminates costly and dangerous spinning chain and rig tong accidents.
TIME AND LABOR SAVINGS
The HawkJaw improves trip time over any comparable torquing and spinning device in the industry.
The unit easily adapts to any land or offshore rig because it hangs in the derrick. Handles mounted near
the control buttons enable one rig hand to move the hanging unit on and off the pipe.
Control buttons are used to grip, torque and spin drill pipe. Drillers and operators of the HawkJaw
M100K-2GSR work more efficiently and suffer less fatigue on long round trips.
Introduction 1
Introduction
Introduction

Introduction 1
Table of Contents 2
Warranty 6
Specification Sheet 7
Ordering Instructions 8
Installation 9
Hanging Cable Location 9
HawkJaw Location 9
Hanging Cable Requirements 10
HydraulicRequirements 11
AirRequirements 12
Raise/Lower Cylinder Hook - Up 13
Winch Hook - Up 14
Operation 17
Start-up Procedure 17
Adjust for Make Up 18
Adjusting the Wrenches 18
Adjusting the Spinner 19
Position for Make Up 20
Setting Make Up Torque 22
Make Up 23
Low Torque Warning Test 24
Adjust for Break Out 25
Adjusting the Spinner 26
Position for Break Out 27
Break Out 29
Maintenance & Repair 30
Wrench Maintenance 30
Die Pivot Blocks 30
Wrench Hook 31
Wrench Nut 31
Hook Pivot Bearing Cap 31
Wrench Maintenance 31
Grip Cylinder Pivot Points 32
Torque Cylinder Pivot Points 32
Tilt Cylinder Pivot Points 32
MountingArm Pivot Points 33
FilterMaintenance 34
HydraulicFilter 34
AirFilters 35
2 Table of Contents
Table of Contents
Table of Contents

Changing the Hook Dies 36
Hook Dies 36
Changing the Heel Dies 37
Top Wrench Heel Die 37
Middle Wrench Heel Die 39
Bottom Wrench Heel Die 41
SpinnerMaintenance 43
Chain Lubrication 43
Drive Roller Sprocket Bearings 44
ChainDrive Shaft Bearing 45
Spinner Grip Cylinders 45
Spinner Mount Sliding Block 46
Spinner Mount Sliding Tube 46
Reducer Gear Box 47
Winch Gear Box 47
Changing the Spinner Chain 48
Chain 48
Changing the Drive Rollers 50
DriveRollers 50
Changing the Drive Roller Sprocket Bearings 52
Drive Roller Sprocket Bearings 52
Changing the Torque Cylinder 54
Torque Cylinder 54
Changing the Grip Cylinders 58
Top Grip Cylinder 58
Middle Grip Cylinder 60
Bottom Grip Cylinder 62
Main Hydraulic Block Fitting and HoseAccess 64
Main Block Fittings and Hoses 64
Air Logic System and Main Block 65
Spinner Motor Sequence Valve Access 66
Spinner Motor Sequence Valve 66
Trouble Shooting 67
Drawings 78
100K-2GSR Full HawkjawAssembly 78
100K-2GSR Top-Bottom Wrench Assembly 80
100K-2GSR Middle Wrench Assembly 82
100K-2GSR Hydro-PneumaticAssembly 84
100K-2GSR HangerAssembly 86
Table of Contents
Table of Contents
Table of Contents 3

100K-2GSR Left Control HandleAssembly 88
100K-2GSR Right Control HandleAssembly 90
100K-2GSR Winch Mount Assembly 92
100K-2GSR Spinner MountAssembly 94
100K-2GSR Stand Assembly 96
100K-2GSR Hawkjaw SpinnerAssembly 98
100K-2GSR Pipe Stop Assembly 100
100K-2GSR Hydraulic Connections 102
100K-2GSR Spin ManifoldAssembly 104
100K-2GSR Raise/Lower CylinderAssembly 106
100K-2GSR Main ManifoldAssembly 108
100K-2GSR Main ManifoldAir Connections 110
100K-2GSR Left Control HandleAir Connections 112
100K-2GSR Right Control HandleAir Connections 114
100K-2GSR Torque Cylinder Assembly 116
100K-2GSR Left Control Tube AssyAir Conn 118
100K-2GSR Right Control Tube Assy Air Conn 120
25726 Chain OilerAssembly 122
20209-BOT Heel Die HolderAssembly, Bottom 124
20209-MID Heel Die HolderAssembly, Middle 126
20209-TOP Heel Die Holder Assembly, Top 128
20211-MID Hook Die HolderAssembly, Middle 130
20211-TB Hook Die HolderAssembly, Middle 132
CYL25-AS Top, -BS Bottom Spinner Grip Cyl 134
59R Roller Assembly, Winch 136
A11-1LCH Multiplex ConnectorAssembly 138
A11-2RCH Multiplex ConnectorAssembly 140
A11-LCH Multiplex Connector 142
A11-RCH Multiplex Connector 144
A22 On BoardAir FilterAssembly 146
H18S Grip Tilt CylinderAssembly 148
H25 Hydraulic FilterAssembly 150
H37S-2 Push CylinderAssembly 152
100K-2GSR Hydraulic Pipe Clamp 154
100K-2GSR H18 Top Grip Cylinder 156
100K-2GSR Torque Manifold 158
100K-2GSR Gage Manifold 160
100K-2GSR Winch Assembly 162
031-24625 Reducer Gear Box 164
Table of Contents
4 Table of Contents
Table of Contents

Table of Contents 5
M100K Middle WrenchAssembly 168
M100K Spinner MountAssembly 170
M100K HangerAssembly 172
M100K Hydro-PneumaticAssembly 174
M100K Main ManifoldAssembly 176
M100K Spin ManifoldAssembly 178
20211-MID Hook Die HolderAssembly, Middle 180
20211-TB Hook Die Holder Assembly, Top & Bottom 182
50209-TOP Heel Die Holder Assembly, Top 184
50209-MID Heel Die HolderAssembly, Middle 186
50209-BOT Heel Die HolderAssembly, Bottom 188
Maintenance Schedule 191
Table of Contents
Table of Contents

YourHawkjawmust be free ofmaterialandworkmanshipdefects for a periodof sixmonthsfromthedate of
delivery.Ifanyitemsfailbecauseofamanufacturingdefectwithinthatperiodoftime,thatitemwillbereplaced
byHawkIndustries.HawkIndustriesatits discretion may extend thiswarranty period.
Replacement of parts will be accomplished either at the factory or at a designated service point. This
guarantee does not include the replacement of parts where failure occurred due to normal wear and tear
or misuse of the tool. Defective parts must be inspected by Hawk Industries, at its Long Beach plant,
before warranty can be honored. Customer must obtain an RGA# (Return of GoodsAuthorization) from
the California, USA factory.
Hawk Industries’ liability is limited to replacement of defective parts only and does not include the cost
of labor, communications, transportation or handling connected with the replacement of such parts.
Hawk Industries will in no event be liable for consequential damages or contingent liabilities arising out
of the failure of any parts to operate properly.
No expressed, implied or statutory guarantee other than herein set forth is made or authorized to be
made by Hawk Industries.
6 Warranty
Warranty
Warranty
CAUTION
Factoryspecifications forhydraulics,pneumatics,lubricants,adjustments andsafetyprecautionsassetforthin
the operation and maintenance manual are for the mutual protection of the owner of the HawkJaw 100K-
2GSRandthecompany.Failuretoadhere to these specifications can reduce the efficiency or life of the equip-
mentand/or causebodilyinjury.
Warning
The Hawkjaw includes specially modified valves, fasteners and other components for extreme
environments and service. Any attempt to substitute standard components could reduce reliability and
performance, void the warranty and/or cause bodily injury. Any modification made by any third party
without express written consent of Hawk Industries Inc. shall nullify the existing standing warranty.
HAWKJAW M100K-2GSR
STANDARD WARRANTY AND FIELD SERVICE

Specification Sheet
Specification Sheet
Specification Sheet 7
DEPTH: 58 in.
WIDTH: 50 in.
HEIGHT: 100 in.
PERFORMANCE
AND POWER REQUIREMENTS
DIMENSIONS
TORQUE: 100,000ft. lbs.
MAXIMUM PIPE ROTATION: 50 degrees
WRENCH SIZE RANGE: 4" __ 9 1/2" OD tool joints
SPINNER SIZE RANGE: 3" __ 9 1/2" OD tube
AIR POWER SOURCE: 100 psi @ 2-10 cfm
HYDRAULIC POWER SOURCE: 2,600 psi @ 20-35 gpm
HYDRAULIC POWER SOURCE TYPE: Closed Center System
(Optional Open/Closed Center)
WEIGHT: 3,700 lbs.

8 Ordering
OrderingInstructions
OrderingInstructions
Example
All parts must be ordered by giving the quantity needed, the full part number as
listed in this manual under Part #, the unit serial number, the model number and part name.
Quantity Part # Serial # Model # Part Name
2 061-20194 01 M100K-2GSR Die
1 031-25CHAIN 01 M100K-2GSR Chain

Installation 9
HawkJaw Location
HawkJaw Location
Hanging Cable Location
Hanging Cable Location
1. Anchor the hanging cable to a point as close
to the derrick crown as possible. The longer
the hanging cable, the easier the HawkJaw is
to move on and off the drill pipe.
2. Locate the cable hang point as high above
the center of the rotary table as possible.The
cable must hang within 2'-3' ft. of the rotary
tablecenter.
NOTE
The hanging cable must permit the HawkJaw to
movefrom the drillpipe connection tothe mouse
hole connection to the HawkJaw rest position
(3'- 5' ft. away from the rotary table).
1. Place the HawkJaw on the side of the
rotary table away from the setback zone.
This allows the drill pipe stands to swing
straight from pick-up to stabbing.
2. If possible, place the HawkJaw on opposite
side of the setback zone. If the rig has dual
setback zones, Step 1applies.
3. The HawkJaw may rest on the rig floor 3' -
5' ft. away from the rotary table.

HangingCableRequirements
HangingCableRequirements
1. 5/8" diameter steel cable.
2. Appropriate hanging cable hardware for
5/8" diameter steel cable.
3. Enough cable length to suspend the
HangerEye(HE) 20' ft.abovethe rigfloor.
4. Enoughcable length toallow the HawkJaw
to rest on the rig floor 3'- 5' ft. away from
the rotary table with the lift cylinder com
pletely stroked out. The lift cylinder is 13' ft.
long when completely stroked out.
10 Installation
HE

1. Pressurecompensated pumpset to
pressure compensate at 2500 psi.
2. Minimum volume of 20 gpm. 35 gpm for
top performance.
3. 1" minimum Pressure line. 1 1/4"
Pressure line if the power unit is located
more than 100' apart from the HawkJaw.
The hose working pressure must be 3000
psi orgreater.
4. 1 1/4" minimum Tank line. 500 psi
minimum hose working pressure.
5. Hawk approved quick disconnects [Male:
Part # 061-H52 (MQD). Female: Part
#061-H53 (FQD)]. Initialquick disconnects
supplied with the HawkJaw.
6. Hydraulic power unit located in a clean,
dry, ventilated area.
7. Enough slack in the lines for the HawkJaw
to move from its rest position to the drill
pipe connection to the mousehole
connection.
WARNING
TheHawkJaw isaclosedcentersystemwhichmust
haveapressurecompensatedvolume controlled
powerunit. If theonly available hydraulic power
unit is constantvolume, then the optionalhydrau-
licconverter kit(Part # 061-J80) is required. Run-
ningtheHawkJawwithaconstantvolumehydraulic
powerunitmayresultinbodilyinjuryandwillcause
damage to the HawkJaw and to the hydraulic
powerunit.
WARNING
The HawkJaw must receive cleanhydraulic fluid.
Running the HawkJaw without a Hawk approved
filter (Part # 061-H25) and installed filter element
(Part# 061-H25A)voids thewarranty and severely
shortens component life.
Installation 11
FQD Tank MQD Pressure
HydraulicRequirements
HydraulicRequirements

1. Clean,dryair at 100psi @ a negligible
volume.
2. On-board auto-dump air filter (Part #
061-A22). Initial on-board filter (OF)
supplied with the HawkJaw.
3. Auto-dump air filter (Part # 061-J29)
located between the air source and the
HawkJaw air supply line (A). Initial inline
filter supplied with the HawkJaw.
4. Enough slack in the line for the
HawkJaw to move from its rest position
to the drill pipe connection to the
mouse hole connection.
WARNING
The HawkJaw must receive clean, dry air.
RunningtheHawkJaw without aHawkapproved
air filter (Part # 061-J29) voids the warranty and
shortens component life.
NOTE
Make sure the larger air filter (Part # 061-J29) is
mountedvertically withthe red andblack arrows
on the cannisters pointing up.
NOTE
The smaller air filter (OF) is located on board
the HawkJaw. (Part # 061-A22)
A
OF
12 Installation
AirRequirements
AirRequirements
NewNew
NewNew
New

1. Use the Raise/LowercylinderCapside
Bolt (B) to connect the HawkJaw
Suspension Ring (SR) to the Raise/
Lower cylinder (C).
2. Use the Raise/Lower cylinder Cap side
Lock Nut (N) to secure the Raise/Lower
cylinder Cap side Bolt (B).
3. Connect the Hanger Swivel (HS) to the
hanging cable.
4. Connect the HawkJaw Rod side (HR)
and Cap side (HC) hydraulic Leader
hoses to the Raise/Lower cylinder Rod
side (RR) and Cap side (RC) hoses. The
HawkJaw Rod side (HR) Leader hose
Quick Disconnect is male.
NOTE
Make sure the rod side of the Raise/Lower
cylinder (R) connects to the hanging cable.
NOTE
Tightlyconnect the quickdisconnects. Aloose
connection causes a pressure drop in the hydrau-
lic fluid which heats up the fluid and reduces
component life. A loose quick disconnect may
also stop cylinder movement.
NOTE
Use only Hawk approved quick disconnects.
Part Numbers
Part Name Part #
Male Quick Disconnect (HC, RR) 061-H26M
Female Quick Disconnect (RC, HR)
061-H26F
Installation 13
Raise/LowerCylinderHook-Up
Raise/LowerCylinderHook-Up
HS
N
SR
RR
HR HC
RC

1. Connectthe airpower source with
theAir(A)line.
2. Make surethe hydraulic reservoiris
full.
3. Connect the hydraulic Pressure (P)
and Tank (T) lines. The Pressure
line (P) Quick Disconnect is male.
4. Make sure the “E” stop (E) is pulled
out.
5. Check for hydraulic leaks. If leaks
occur, seeTrouble Shooting.
6. With the exception of the hooks
retracting, no motion should occur.
If any other parts on the HawkJaw
move, see Trouble Shooting.
Continued on next page...
NOTE
Tightly connect the quick disconnects.
A loose connection causes a pressure drop
in the hydraulic fluid which heats up the
fluid and reduces component life.
NOTE
Use only Hawk approved quick
disconnects.
Part Numbers
Part Name Part #
Male Quick Disconnect (P) 061-H52
Female Quick Disconnect (T) 061-H53
Male Air Quick Disc. (A) 061-A12M
Female Air Quick Disc. 061-A12F
WinchHook-Up
WinchHook-Up
14 Installation
A T P
E
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7. Centerthe Suspension Ring(SR)
on the Lateral tilt screw (LTS).
8. Use Raise (R) to raise the HawkJaw
1'- 2' ft. off the rig floor.
9. Use the Control Handle (CH) on
both Control Panels and Raise (R)
and Lower (L) to position the
HawkJaw middle wrench (MW)
near the drill pipe shoulder (S)
location.
Continued on next page...
WinchHook-Up
WinchHook-Up
Installation 15
SR LTS
SMW
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CH R
L
NewNew
NewNew
New

10. Disengagethe Winch Clutch(C).
Spool out enough line to anchor the
Winch Cable Spring Shackle (S) to a
structural point on the derrick.
11. Anchor the Winch Cable Spring
Shackle (S) to a structural point on
the derrick. Make sure there is
enough slack in the line to enable the
HawkJaw to move onto the drill pipe
connection.
12. Engage the Winch Clutch (C).
13. Use Winch Off (WOff) to pull the
HawkJaw 3' to 5' ft. away from the
wellbore. This allows the drill pipe
stands to swing straight from pick-
up to stabbing.
WinchHook-Up
WinchHook-Up
16 Installation
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1. Connectthe airpower source with
theAir(A)line.
2. Make surethe hydraulic reservoiris
full.
3. Connect the hydraulic Pressure (P)
and Tank (T) lines. The Pressure
line (P) Quick Disconnect is male.
4. Make sure the “E” stop (E) is pulled
out.
5. Check for hydraulic leaks. If leaks
occur, see Trouble Shooting.
6. With the exception of the hooks
retracting, no motion should occur.
If any other parts on the HawkJaw
move, see Trouble Shooting.
NOTE
Tightly connect the quick disconnects.
A loose connection causes a pressure drop
in the hydraulic fluid which heats up the
fluid and reduces component life.
NOTE
Use only Hawk approved quick
disconnects.
Part Numbers
Part Name Part #
Male Quick Disconnect (P) 061-H52
Female Quick Disconnect (T) 061-H53
Male Air Quick Disc. (A) 061-A12M
Female Air Quick Disc. 061-A12F
Start-UpProcedure
Start-UpProcedure
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Operation 17

AdjustingtheWrenches
1. Measure the tool joint with OD
calipers.
2. Use the 1 1/4" wrench to adjust the
Pointer (P) on the Pipe stop index
(PI) to the OD tool joint size. It’s
always better to adjust the pointer
1/4" larger than the measured
diameter of the tool joint.
3. For safety, adjust the Bottom
wrench nut (BN) 1" larger than the
Top wrench nut (TN) and Middle
wrench nut (MN).
4. Rotate the Top wrench nut (TN)
and the Middle wrench nut (MN) to
the OD tool joint size. Visually align
the end face (F) of the wrench nut
with the scale (S) on the wrench.
AdjustforMakeUp
AdjustforMakeUp
18 Operation
MN TN
BN
F S

AdjustingtheSpinner
1. Measurethe drill pipe tubewithOD
calipers.
2. Removethe quickrelease pins
(QR).
3. Slidethe whole Driveunit(D)
forwardorbackwardto the
appropriate holes. Use the pipesize
index(I) toadjust the driveunitto
thecorrectsetting.
4. Replacethe quickreleasepins
(QR).
AdjustforMakeUp
AdjustforMakeUp
Operation 19
NOTE
Spinner performance could be reduced if the spinner
push cylinder stroke is insufficient to allign the spinner
correctly with the drill pipe, especially on sizes above
5-1/2" tube. To correct this problem:
1. Loosen the four spinner slide assembly bolts (SAB).
2. Re-adjust the spinner slide assembly (SSA) forward
so that the push cylinder strokes out far enough to
reachtheconnection.
3. Tighten the spinner slide assembly bolts (SAB).
SAB SSA
QR
D
I