Hawk gk-150-Q User manual

EMISSION CONTROL SYSTEM WARRANTY
YOUR WARRANTY RIGHTS AND OBLIGATIONS
The emission control system warranty period for this vehicle begins on the date the vehicle is delivered to the first
purchaser other than an authorized dealer, or the date it is first used as
a demonstrator, lease, or company vehicle, whichever comes first and continues for 30 months after that date, or
5,000km, whichever comes first, provided there has been no abuse,
neglect or improper maintenance of your vehicle. Where a warrantable condition e ists, the Distributor will repair your
vehicle at no cost to you, including diagnosis, parts and labor. If an emission-related part on your vehicle is defective,
the part will be repaired or replaced by the Distributor. This is your emission control defects warranty.
OWNER’S WARRANTY RESPONSIBILITIES
As the vehicle owner, you are responsible for the performance of the required maintenance. You should maintain a
record of all maintenance performed on your vehicle and retain all receipts covering maintenance on your vehicle.
You may not be denied a warranty claim solely because of your failure to ensure the performance of all scheduled
maintenance or lack of maintenance records or receipts. You are responsible for presenting your vehicle to an
authorized dealer as soon as a problem e ists. The warranty repairs should be completed in a reasonable amount of
time, not to e ceed 30 days.
As the vehicle owner, you should be aware that you may be denied your warranty coverage if your vehicle or a part
has failed due to abuse, neglect, improper maintenance, or unapproved modifications.
WARRANTY COVERAGE
The Distributor warrants that each new 2008 and later vehicle:
· is designed, built, and equipped so as to conform at the time of initial retail purchase with all applicable regulations
of the United States Environmental Protection Agency, and the California Air Resources Board; and
· is free from defects in material and workmanship which cause such vehicle to fail to confirm with applicable
regulations of the United States Environmental Protection Agency or the California Air Resources Board for the
periods specified above.
Your emission control system warranty covers components whose failure would increase an engine’s emission,
including electronic controls, fuel injection system, carburetor, the ignition system, catalytic converter, or any other
system utilized in this vehicle to control emission if it is originally equipped. Also included may be hoses, connectors
and other emission-related assemblies. Replacing or repairing other components (including parts, labor, and other
costs) not covered by this emission control system warranty or the standard warranty is the responsibility of the
owner.
Coverage of repairs under this warranty applies only when repairs are completed at an authorized dealer or repair
facility. The Distributor will not cover repairs performed outside of an authorized dealer or repair facility, e cept in an
emergency situation. The use of replacement parts not equivalent to the original parts may impair the effectiveness of
your vehicle’s emission control system. If such a replacement part is used and an authorized dealer determines it is
defective or causes a failure of a warranted part, your claim for repair to bring your vehicle into compliance with
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MY VEHICLE IDENTIFICATION NUMBER
Record the VIN number nd Model number of your K rt below for
service nd insur nce records.
The VIN number is h rd t gged on the k rt fr me just behind the
driver se t.
VIN: Model :

applicable standards may be denied.
If an emergency situation e ists when a warranted part or a dealer is not reasonably available to the owner, repairs
may bent part. The Distributor shall reimburse the owner for the e penses, including diagnostic charges, not to
e ceed the Distributor’s suggested retail price for all warranted parts replaced and labor charges based on the
Distributor’s recommend time allowance for the wa performed at any available service establishment, or by the
owner, using any replacemerranty repair and the geographically appropriate hourly labor rate. The owner may
reasonably be required to keep receipts and failed parts in order to receive compensation.
This Emission Control System Warranty is in addition to the standard Limited Warranty.
EXCLUSIONS AND LIMITATIONS
This warranty does not cover the following:
· Failures or malfunctions of the emission control systems caused by abuse, alteration, accident, misuse, the use of
leaded gasoline.
· Replacement of e pendable maintenance items unless they are original equipment defective in material or
workmanship under normal use, and the first required replacement interval for the item has not been reached.
E pendable maintenance items include but not limited to spark plugs, filters, coolant, lubricants, gaskets,
hoses, and belts.
· Replacements of parts and other services and adjustments for required maintenance.
· Any vehicle equipped with an odometer or hour meter where the reading is altered so that actual mileage cannot
be readily determined.
· Repairs or replacements as a result of:
o Accident
o Misuse
o Use of replacement parts or accessories not conforming to the original specifications which adversely affect
performance
· Physical damage, corrosion, or defects caused by fire, e plosions or similar causes beyond the control of the
Distributor.
· Failures not caused by a defect in material or workmanship.
Use of the vehicle in any type of competitive racing or related events immediately and completely voids this and
all other warranties.
LIMITED LIABILITY
The liability of the Distributor under this Emission Control System Warranty is limited solely to the remedying of
defects in material workmanship by an authorized dealer at its place of business during customary business hours.
This warranty does not cover inconvenience or loss of use of the vehicle or transportation of the vehicle to/from the
authorized dealer. The Distributor is not liable to any person for incidental, consequential or special damages of any
description, whether arising out of e press or implied warranty or any other contract, negligence or other tort or
otherwise.
No e press emission control system warranty is given by the Distributor e cept as specifically set forth herein. Any
emission control system warranty implied by law, including any warranty of merchantability or fitness for a particular
purpose is limited to the e press emission control system warranty terms stated in this warranty. The foregoing
statements of warranty are e clusive and in lieu of all other remedies. All e press warranties not stated in this
warranty are disclaimed. Some states do not allow limitations on how long an implied warranty lasts, so the above
limitations may not apply if it is inconsistent with the controlling state law.
No dealer is authorized to modify this Emission Control System Warranty. If you have any questions regarding your
warranty rights and responsibilities, you should contact High Rev Motorsports, LLC at (972) 641-0202 or the
California Air Resources Board, 9528 Telstar Avenue, El Monte, CA 91731 (for California registered vehicles only).
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WHAT IS NOT COVERED UNDER THIS WARRANTY
Misuse, Negligence, Alterations, Accidents or any abnormal use including non genuine parts,
renting or leasing, competition or racing. This warranty does not cover loss of use of the unit or
loss of time, or inconvenience or normal wear and deterioration caused by the use or storage of
consumable items such as spark plugs, chain, brake shoes, fuses, clutch plate, sprockets, light
bulbs, battery and tires.
CONTENTS
OWNER’S MANUAL P ge
1. FO WO D…………………………………………………………………… 5
2. A FEW WO DS ABOUT SAFETY…………………………………………. 5
3. IMPO TANT SAFETY INFO MATION……………………………………..6
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4. SAFETY LABELS……………………………………………………………...7
5. QUALIFICATIONS FO FUN-KA T USE S…………………………… …7
6. A E YOU EADY TO D IVE?……………………………………………….9
7. IS YOU VEHICLE EADY TO D IVE?……………………………………11
8. SAFE D IVING P ECAUTIONS…………………………………………….12
9. INSTALL INST UCTION…………………………………………………… …14
10. SPECIFICATIONS………………………………………………………… ….17
11. OPE ATION……………………………………………………………………18
12. SE VICE INST UCTIONS…………………………………………………..21
13. EPAI …………………………………………………………………………24
14. PE IODICAL CHECK AND SE VICE………………………………………26
15. WI ING DIAG AM ……………………………………………………………27
16. SPA E PA TS CATALOGUE ………………………………………………..28
FOREWORD
Thank you for purchasing our Kart. We hope you will enjoy it. Before you start to operate the
Kart, please read through this Owner’s Manual carefully as it contains important safety and
maintenance information. Failure to follow the warnings contained in this manual can result in
serious injuries or death.
Be sure to follow the recommended maintenance schedule and service your Kart accordingly.
Preventive maintenance is extremely important to the longevity of your Kart.
Beginners should seek instructions from your dealer or qualified instructors before and during
initial use of the Kart. It is also recommended to practice in a large open area until you are
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CAUTION
familiar with operations of this Kart.
Children must be of specified age or older and supervised by an adult at all times when using
the fun kart.
We hope you will have a pleasant experience with our products and thanks again for
choosing our Kart.
NOTE: A new k rt requires n engine bre k in period of 5 hours, whereby the engine
oil must be ch nged!
A FEW WORDS ABOUT SAFETY
In order to keep everyone safe, you must take responsibility for the safe operation of your
Kart.
To help you make informed decisions about safety, we have provided operating procedures
and other information on labels and in this manual. This information alerts you to potential
hazards that could hurt you or others.
It is not practical or possible to warn you about all hazards associated with operating or
maintaining a Kart. You must use your own good judgment.
You will find important safety information in a variety of forms, including:
S fety L bels – On the Kart
S fety Mess ges – Preceded by a safety alert symbol and one of two signal words: WARNING,
or CAUTION.
These sign l words me n:
WARNING
Death or Serious Injury may result from failure to adhere to the instructions that are described
within the WA NING labels.
Injury or Damage to the Vehicle may result from failure to adhere to the instructions that are
described in the CAUTION labels.
S fety He dings– such as the Important Safety eminders or Important Safety Precautions
S fety Sections – such as Kart Safety
Instructions – how to use this Kart correctly and safely.
This entire manual is filled with important safety information – please read it carefully.
IMPORTANT SAFETY INFORMATION
Your Kart will provide you with many years of service and pleasure. Provided you take
responsibility for your own safety and understand the challenges you can meet while driving.
There is much that you can do to protect yourself while operating your kart. You’ll find many
helpful recommendations throughout this manual. The following are a few that we consider most
important.
Follow the Age Recommend tion
Adult Supervision should be present for all people under the age of 16.
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Alw ys We r DOT or Snell pproved Motorcycle type Helmet
It’s a proven fact: helmets significantly reduce the number and severity of head injuries. Always
wear an approved motorcycle helmet. We also recommend that you wear eye protection, sturdy
boots, gloves, and other protective gear.
Drive Off-Ro d Only
Your Kart is designed and manufactured for off-road use only. The tires are not made for
pavement, and the Kart does not have turn signals and other features required for use on public
roads. If you need to cross a paved or public road, get off and walk your Kart across.
T ke Time to Le rn & Pr ctice
Even if you have driven other Karts, take time to become familiar with how this Kart works
and handles. Practice in a safe area until you build your skills and get accustomed to this Kart’s
size and weight.
Because many accidents involve inexperienced or untrained drivers, we urge all drivers to
take a training course approved by the Go-Kart Safety Institute. Check with your dealer for more
information on training courses.
Be Alert for Off-Ro d H z rds
The terrain can present a variety of challenges when you drive off-road. Continually “read” the
terrain for unexpected turns, drop-offs, rocks, ruts, and other hazards. Always keep your speed
low enough to allow time to see and react to hazards.
Drive within Your Limits
Pushing limits is another major cause of Kart accidents. Never drive beyond your personal
abilities or faster than conditions warrant. emember that alcohol, drugs, fatigue, and
inattention can significantly reduce your ability to make good judgments and drive safely.
Don’t Drink nd Drive
Alcohol and driving don’t mix. Even one drink can reduce your ability to respond to changing
conditions, and your reaction time gets worse with every additional drink. So don’t drink and
drive, and don’t let your friends drink and drive either.
Do not Oper te This K rt t Night
Nighttime conditions greatly reduce a driver’s visibility and judgment. So driving at night is
dangerous and can increase the possibility for an accident.
Never Run Your K rt indoors
The exhaust form the engine contains a tasteless, odorless and poisonous gas called carbon
monoxide.
Keep w y from Moving P rts of the K rt
The operator of the Kart should never place their hands or other parts of their body near any
moving part of the Kart. Failure to adhere to this warning will cause physical harm to your body.
Skidding or Sliding
IMPORTANT SAFETY INFORMATION
The terrain surface can be a major factor affecting turns. Skidding in a turn is more likely to
occur on slippery surfaces such as snow, ice, mud and loose gravel. If you skid on ice, you may
lose directional control. To avoid skidding on slippery terrain, keep you speed low and drive
carefully.
SAFETY LABELS
This section presents some of the most important information and recommendations to help
you drive your Kart safely. Please take a few moments to read these pages.
The labels should be considered permanent parts of the Kart. If a label comes off or becomes
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hard to read, contact your dealer for warning label replacement.
THIS KART IS NOT SUITBALE FOR A CHILD
UNDER 12 YEARS OLD
! WARNING
! ATTENTION !
Prior to oper ting vehicle,check nd djust tire
pressure to proper oper ting pressure s indic ted
on the sidew ll of e ch tire .
! WARNING -A HELMET MUST BE WORN AT
ALL TIMES WHEN OPERATION THIS VEHICLE
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QUALIFICATIONS FOR FUN-KART USERS
This Fun-Kart is restricted to use by operator and passenger with a minimum age of twelve
years. Fun-Karts are intended for use by operators who meet the physical and cognitive
capabilities set out by the manufacturer in the material provided with the Fun-kart. A 20mph
speed reduction kit is available for this fun-kart.
Consumer’ Responsibility for S fe Use nd M inten nce of Fun-K rt
QUALIFICATIONS FOR FUN-KART USERS
1. Fun-Karts shall not be modified from the manufacturer’s original design and configuration.
2. Fun-Karts shall not be used to perform racing, stunt riding, jumps, spinouts, donuts, or other
maneuvers as they may cause loss of control .As such, these activities are likely to result in
possible injury to the operator, bystanders, or both.
3. Prior to each use, the operator shall perform the preoperational checks specified by the
manufacturer, and further verify:
a. Smooth throttle operation and positive return of the throttle linkage to a closed throttle
position when released;
b. That the throttle cable and linkages operate properly and the throttle cable or other
linkages be adjusted properly;
c. That the steering linkage is adjusted and operators smoothly;
d. That the engine stop switch is properly functioning;
e. That all guards originally supplied by the manufacturer are in proper place in serviceable
condition;
f. That engine idle speed is below the point of clutch or torque converter engagement;
g. That the gas tank is in good condition and the proper gas cap is fastened securely
h. That the barking system is functioning properly;
i. That all safety labels are in place, legible and understood;
j. That any and all axle guards, chain guards, torque converter covers, or other covers or
guards supplied by the manufacturer are in place and in serviceable condition;
k. That tires are in good condition ,inflated properly ,and have sufficient tread remaining;
and
l. That all fasteners are in place and tightened securely.
4. Fun kart engines shall not be started unless the operator is seated in proper position for
vehicle operations and the brake fully engaged.
5. Long hair, loose clothes, or jewelry can get caught in moving parts below the seat or
surrounding environments . emove or tie back anything loose that can reach below or
behind the seat before riding.
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6. Fun karts shall only be fueled by a supervisor knowledgeable with regard to proper fueling
techniques.
7. A supervisor shall verify personally that everyone operating or riding is knowledge able,
capable, and has the cognitive capacity to operate the Fun-kart safely, including those items
specified in 1 through 6.
a. The supervisor shall only allow the use and operation of the fun kart after demonstration
that each operator can understand and operate all components of the fun kart prior to
use
b. The supervisor shall provide continuous supervision during fun kart use.
c. The supervisor shall not allow anyone to ride in or operate the fun kart with long hair,
loose clothes, or jewelry that can caught in moving parts below the seat or surrounding
environment. emove or tie back anything loose that can reach below or behind the seat
before riding.
8. Fun—Kart operators and passengers shall adhere to all manufacturer’s recommendations
and instructions as well as comply with all laws and ordinances,as well as:
a. Operators shall stay seated with both hands on the steering wheel and both feet in the
Fun—Karl at all times ,whether moving or stationary, unless the Fun—Kart is stopped
completely and the engine has been shut off.
b. Passengers shall remain seated with arms and legs inside the Fun—Karl at all times
during Fun—Kart operation
QUALIFICATIONS FOR FUN-KART USERS
c. Shall observe minimum age restrictions
d. Shall not ride the Fun-Kart if long hair, loose clothes,or jewelry reach below or behind the
seat.
•WARNING
Long h ir, loose clothes, or jewelry c n get c ught in moving p rts below nd behind the se t or
surrounding environment. Remove or tie b ck nything loose th t c n re ch below or behind the
se t before riding.
e. Shall not allow smoking in Fun-Kart.
f. Persons under the influence of drugs .alcohol .or intoxicants shall not
supervise,operate,or ride in a Fun-Kart.
g. Fun-Karts shall operate only on a surface or terrain recommended by the Fun-Kart’s
manufacturer.
h. Fun-Karts shall not be operated on roads .streets ,highways ,or any other location
where road Vehicles are intended to travel.
i. Fun—Karts shall be operated only with adequate lighting and under conditions of suitable
visibility.
9. Persons with the following conditions shall not ride in or operate a Fun-Kart:
a .Those with heart conditions.
b. Pregnant women.
c. Persons with head back or neck ailments, or prior surgeries to those areas of the body.
d. Persons with any mental or physical conditions, which may make them susceptible to injury
or impair their physical dexterity or mental capabilities to recognize ,understand .And
perform all of the safety instructions, and be able to assume the hazards inherent in Fun-
Kart use.
10. Fun-Kart shall not be used to:
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a .Transport a passenger except in the seating area provided.
b .Transport materials or equipment;
c . Transport animals.
11. Fun-kart operators always shall use appropriate protective clothing including but not limited
to a motorcycle type helmet and eye protection,with appropriate certification.and any other
equipment recommended by the Fun-Kart manufacturer including gloves ,footwear, long
sleeve shirts,and long pants.
12. No operator or other person shall contact any portion of the engine, wheels ,or drive train for
any purpose including maintenance until the engine has been turned off and allowed to
cool.and the Fun-Kart is in a stable and stationary position.
13.Passenger restraints must be used in accordance with ,and limited to,the manufacturer’s
guidelines.
14. Fun-Kart components shall be maintained and repaired in accordance with the
manufacturer’s Specifications and utilizing only the manufacturer’s authorized replacement
parts with installation performed by designated dealers or other skilled persons.
ARE YOU READY TO DRIVE?
Before each drive, you need to make sure you and your Kart are both ready to drive. To help get
you prepared, this section discusses how to evaluate your driving readiness, what items you
should check on your Kart, and adjustments to make for your comfort, convenience, or safety.
Before you drive your Kart for the first time, we urge you to:
■ ead this owner’s manual and the labels on your Kart carefully.
ARE YOU READY TO DRIVE?
■ Make sure you understand all the safety messages.
■ Know how to operate all the controls.
■Have adult present if under 16 years old.
Before each drive, be sure:
■ You wear your seat belt at all times while driving your Kart.
■ You feel well and are in good physical and mental condition.
■ You are wearing an approved motorcycle type helmet (with chin strap tightened securely), eye
protection, and other protective clothing.
■ You don’t have any alcohol or drugs in your system.
Protective App rel
For your safety, we strongly recommend that you always wear a DOT or Snell approved
motorcycle type helmet, eye protection, boots, gloves, long pants, and long-sleeved shirt or
jacket whenever you drive. Although complete protection is not possible, wearing proper gear
can reduce the chance of injury when you drive.
The following suggestions will help you choose the proper driving gear.
Helmets nd Eyes Protection
Your helmet is the most important piece of driving gear of you because it offers the best
protection against head injuries. A helmet should fit your head comfortably and securely.
An open-face helmet offers some protection, but a full-face helmet offers more. egardless of
the style, look for a DOT (Department of Transportation) or Snell sticker on any helmet you buy.
Always wear a face shield or goggles to protect your eyes and help your vision.
Oper ting this Go-K rt without we ring n pproved motorcycle helmet, eye protection nd
protective clothing could incre se your ch nces of he d nd/or eye injury, nd the possibility of
de th in severe ccident.
Alw ys we r n pproved motorcycle helmet th t fits properly nd we r eye protection (goggles or
f ce shield), gloves, boots, long-sleeved shirt or j cket nd long p nts.
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WARNING

Addition l Driving Ge r
In addition to a helmet and eye protection, we also recommend:
■ Sturdy off-road motorcycle boots to help protect your feet, ankles, and lower legs.
■ Off-road motorcycle gloves to help protect your hands.
■ Driving pants with knee and hip pads, a driving jersey with padded elbows, and a
chest/shoulder protector.
Driving Tr ining
Developing your driving skills is an on-going process. Even if you have driven other Karts,
before take time to become familiar with how this Kart works and handles. Practice driving the
Kart in a safe area to build your skills. Do not drive in rough terrain until you get accustomed to
the Kart’s controls, and feel comfortable with its size and weight.
ARE YOU READY TO DRIVE?
WARNING
Oper ting this K rt without your se t belt could c use you thrown from the k rt, c using serous
injury or de th.
Age Recommend tion
It is strongly recommended that no one under the age of 16 be permitted to operate this Go-
Kart without adult supervision.
No Alcohol or Drugs
Alcohol, drugs and Karts don’t mix. Even a small amount of alcohol can impair your ability to
operate a Kart safely. Likewise, drugs-even if prescribed by a physician-can be dangerous while
operating a Kart. Consult your doctor to be sure it is safe to operate a vehicle after taking
medication.
WARNING
Oper ting this K rt fter consuming lcohol or drugs c n seriously ffect your judgment, c use you
to re ct more slowly, ffect your b l nce nd perception, nd could result in serious injury or de th.
Never consume lcohol or drugs before or while oper ting this K rt.
IS YOUR VEHICLE READY TO DRIVE?
Before each drive, it is important to inspect your Kart and make sure any problems you find are
corrected. A pre-drive inspection is a must, not only for safety, but because having a breakdown,
or even a flat tire, can be a major inconvenience.
If your Kart has overturned or has been involved in a collision, do not drive it until your Kart
has been inspected by your dealer. There may be damages or other problems you cannot see.
WARNING
A child under 16 should h ve dult supervision when oper ting the K rt.
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WARNING
Improperly m int ining this K rt or f iling to correct problem before driving c n c use cr sh in
which you c n be seriously hurt or killed.
Alw ys perform pre-drive inspection before every drive nd correct ny problems.
Pre-drive Inspection
Check the following items before you get on the Kart:
■ Engine Oil
Check the level and add oil if needed. Check for leaks.
■ Fuel
Check the level and add fuel if needed. Also make sure the fuel fill cap is securely fastened.
Check for leaks.
■ Tires
Use a gauge to check the air pressure. Adjust if needed. Also look for signs of damages or
excessive wear.
■ Nuts & Bolts
Check the wheels to see that the axle nuts are tight. Use a wrench to make sure all
accessible nuts; bolts, and fasteners are tight.
■ Underbody & Exhaust System
IS YOUR VEHICLE READY TO DRIVE?
Check for and remove any dirt, vegetation or other debris that could be a fire hazard or interfere
with the proper operation of the Kart
■ Air Cleaner Housing Drain Tube
Check for deposits in the drain tube. If necessary, clean the tube and check the air cleaner
housing.
■ Leaks, Loose Parts
Walk around your Kart and look for anything that appears unusual, such as a leak or loose
cable.
■ Lights
Make sure the headlight; brake light and taillight are working properly.
■ Throttle
Check the freeplay and adjust if needed. Press the throttle to make sure it moves smoothly
without sticking, and snaps back automatically when it is released.
■ Brakes
Press the brake pedal several times, check for proper brake pedal free play. Make sure
there is no brake fluid leakage.
■ Engine Stop Button
While engine is running, press and hold the Engine Stop Button for two seconds. Make
sure engine stops.
■ Steering Wheel
Check that the wheels turn properly as you turn the steering wheel.
■ Cable
Check all cable housings for wear. Check the fittings for looseness. eplace or tighten as
needed.
■ Seat Belts
Check your seat belts make sure that the locking latch works and that you can adjust them.
SAFE DRIVING PRECAUTIONS
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Off-Ro d Use Only
Your Kart and its tires are designed and manufactured for off-road use only, not for pavement.
Driving on pavement can affect handling and control. You should not drive your Kart on
pavement.
WARNING
Oper ting this K rt on p ved surf ces m y seriously ffect h ndling nd control of the K rt, nd
m y c use the vehicle to go out of control.
Never oper te the K rt on ny p ved surf ces, including sidew lks, drivew ys, p rking lots nd
streets.
When driving off-road, also remember to always obey local off-road driving laws and
regulations. Obtain permission to drive on private property. Avoid posted areas and obey “no
trespassing” signs.
You should never drive your Kart on public streets, roads or highways, even if they are not
paved. Drivers of street vehicles may have difficulty seeing and avoiding you, which could lead
to SAFE DRIVING PRECAUTIONS
a collision. In many states it is illegal to operate Karts on public streets, roads and highways.
Keep H nds nd Feet on Controls
When driving your Kart. Always keep both hands on the steering wheel and both feet on the
foot controls. It is important to maintain your balance and to control the Kart. emoving hands
or feet away from the controls can reduce your ability to react and control the Kart.
WARNING
Removing h nd from Steering wheel or feet from foot controls during oper tion c n reduce your
bility to control the K rt or could c use you to lose your b l nce nd f ll off the K rt.
Alw ys keep both h nds on the steering wheel nd both feet on the foot controls of your k rt
during oper tion.
Control Speed
Driving at excessive speed increases the chance of an accident. In choosing a proper speed,
you need to consider the capability of your Kart, the terrain, visibility and other operating
conditions, plus your own skills and experience.
WARNING
Oper ting this K rt t excessive speeds your ch nces of losing control of the K rt, which c n result
in n ccident.
Alw ys drive t speed th t is proper for your K rt, the terr in, visibility nd other oper ting
conditions, nd your experience.
WARNING
Oper ting this K rt on public streets, ro ds or highw ys could c use collision with nother
vehicle.
Never oper te this Go-K rt on ny public streets, ro ds or highw ys; it is dirt, gr vel or p vement.
13

Use C re on Unf mili r or Rough Terr in
Before driving in a new area, always check the terrain thoroughly. Don’t drive fast on unfamiliar
terrain or when visibility is limited. (It’s sometimes difficult to see obstructions like hidden rocks,
bumps, or holes in time to react.)
WARNING
F ilure to use extr c re when Oper ting this K rt on unf mili r terr in could result in the K rt
overturning or going out of control.
Go slowly nd be extr c reful when oper ting on unf mili r terr in. Alw ys be lert to ch nging
terr in conditions when oper ting the K rt.
Never drive past the limit of visibility. Maintain a safe distance between your Kart and other off-
road vehicles. Always exercise caution and use extra care on rough, slippery and loose terrain.
WARNING
F ilure to use extr c re when Oper ting this K rt on excessively rough, slippery or loose terr in
could c use loss of tr ction or vehicle control, which could result in n ccident, including n
overturn.
Do not oper te on excessively rough, slippery or loose terr in until you h ve le rned nd pr cticed
the skills necess ry to control the K rt on such terr in. Alw ys be especi lly c utious on these kinds
of terr in.
SAFE DRIVING PRECAUTIONS
Do Not Perform Stunts
You should always operate your Kart in a safe and reasonable manner. When driving, always
keep all four wheels on the ground.
WARNING
Attempting wheelies, jumps, nd other stunts incre se the ch nce of n ccident, including n
overturn.
Never ttempt stunts, such s wheelies or jumps. Don’t try to show off.
INSTALL INSTRUCTION
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INSTALL INSTRUCTION
SPECIFICATIONS
DIMENSIONS
Overall Length ………………………………………………………2230mm (87.80 in)
Overall Width ………………………………………………………1520mm (59.84in)
Overall Height ………………………………………………………1437mm (56.57in)
Wheelbase …………………………………………………………1651mm (65 in)
Ground Clearance ……………………………………………………320mm (12.60in)
ENGINE
Type ………………………..149.6cc strong Air cooled, single cylinder four stroke
Bore/Stroke ………………………………………………………………57.4X57.8mm
Displacement …………………………………………………………………149.6cm3
Compression ratio ………………………………………………………………….9.5:1
Max power ……………………………………………………… ………….5.6kw/7500
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ating power ………………………………………………………………..5.2kw/7000
Maximum Torque ……………………………………………………….7.6nm/6000rpm
Starting …………………………………………………………Electric and foot push
Ignition ……………………………………………………………………………….C.D.I.
Lubrication ……………………………………………………………….Force & Splash
Transmission …………………………………………… …Automatic (C.V.T system)
…………………………………………..dry and hoofed method clutch
……………………………………Front: CVT, ear: 2 gears decelerate
………………………………… CVT transmission ratio: 2.577 ~0.86
Fuel Type ………………………………………………… Q90 (unleaded) GB17930
Lubricate oil ……………………………………………………… 15W/40 SF, 85W/90
CAPACITIES
Maximum load ……………………………………………………Double Seats/400lbs
Battery ……………………………………………………………………………12V 7Ah
Head Light ………………………………………………………………………12V 35W
Tail Light …………………………………………………………………….12V 21W/5W
Fuse ……………………………………………………………………………………10A
Top speed …………………………………40 miles/h (or limited as customers require)
CHASSIS
Front, ear brake ………………………………………Hydraulic disc, left foot control
With rear brake , no front brake
Front tire ………………………………………………………………………20x7-8
ear tire ………………………………………………………………………22x10-10
Front Suspension ……………………………………………..Independent Dual A-Arm
ear Suspension ………………………………Swing Arm/Double Oil Damped Shock
TIRE PRESSURE
Front tire pressure …………………………………………15kpa 0.15kg/cm2 2.2psi
ear tire pressure……………………………………………20kpa 0.20kg/cm2 2.9psi
OPERATION
A. Oper tion controls
WARNING – Do not attempt to start or operate the engine until completely familiar with the
location and use of each control necessary to operate this vehicle. The operator must know how
to stop this machine before starting and driving it.
. Throttle
The right foot pedal is the throttle that controls the Kart speed. As the engine speed
increased above idle, the clutch automatically engages and moves the vehicle forward. To
disengage the clutch at any time, allow the throttle to return to the idle position. (See Fig.1)
WARNING
E ch time prior to st rting the engine, check the throttle ssembly to ensure th t when the ped l is
pushed ll the w y forw rd the ssembly is working smoothly nd returns to idle when rele sed. Do
not oper te if ped l or engines throttle link ge f il to return to idle. If un ble to correct the problem
through lubric tion, djustment or repl cement of worn p rts, cont ct your de ler for ssist nce.
b. Br ke
The brake is located on the left side of the kart (See Fig.1). Applying pressure to the pedal
draws the brake caliper around the brake disc at the rear wheel and slows or stops the kart.
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OPERATION
c. St rt engine
Insert the key into key-switch, turn the key clockwise, and release the key when the engine
starts. The engine will warm up within 5 minutes and the engine choke will close automatically
and operate at the normal PM (Warning: Don’t crank starter more than 5 seconds at one time).
d. Engine stop button
Important-stop button test.
Before driving this vehicle, test the Engine Stop Button to assure that it is operating properly.
With the engine running, push and hold the Engine Stop Button for two seconds for the engine
to shut down.
B. Pre-Drive Inspection
WARNING
Perform this pre-drive inspection everyd y before driving vehicle. If not performed, serious d m ge
to the vehicle or person l injury m y result.
a. Check for Engine Oil Level. Check for leaks, add oil if required.
b. Check for Fuel Level. Add fuel as necessary and do not overfill. Check for leaks.
c. Check for Brakes. Depress the rear brake pedal several times, and then check for proper
brake pedal free play. Make sure there is no brake fluid leakage. Adjust if necessary.
d. Check Tires. Check tires condition and pressure. The pressure on both Front and ear tire is
5 and 8 lbs respectively.
e. Check Drive Chain. Check for drive chain’s condition and tension. Lubricate if necessary.
f. Check Throttle. Check for smooth operation. Assure throttle”snaps” backed to idle.
g. Check Engine Stop Button. Perform engine stop button test. epair as necessary.
h. Check all Nuts, Bolts, and fasteners. Check wheels to see that all axle nuts and lug nuts are
tightened properly. Check and tighten as necessary all other fasteners to specified condition.
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i. Check oll cage bar, Ensure all protective roll cage bars are in place before operating the
Kart.
j. Check Brake Light. Check for proper operation.
k. Check Wheels. Check for tightness of wheel nuts and axle nuts; check that axle nuts are
secured by cotter pins.
l. Check Steering. Check for free operation for any unusual looseness in any area.
m. Check seats belts, Always make sure your seat belts are fastened and that the latch is
working.
CAUTION
Alw ys follow rules for s fe oper tion nd we r helmet.
OPERATION
Component loc tion
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C.P ssengers
The vehicle allows for two riders only. Combine maximum
Weight of driver and the passenger should not exceed 180kg
or 400lbs.
D. Se t Adjustment
The se t must lw ys be securely f stened in the
position which best ffords the oper tor control of
the foot ped ls, steering wheel, nd the emergency
stop button.
a. Pull seat adjustment handle upward to disengage seat slide.
b. Move seat to desired position.
c. Be sure seat adjustment handle snaps back into place and
that seat is locked into position.
WARNING
Before ttempting to djust the se t, ensure th t k rt engine is stopped.
OPERATION
WARNING
Never oper te this K rt when the provided se t is not securely f stened, to do so could result in
strong possibility of severe person l injury or loss of life. Before ttempting to djust the se t,
ensure the k rt engine is stopped.
E. Reverse Adjustment
a : Push the lever to “D” position, the go-kart will
move forward, push the lever to “N” position, the gokart
will be in natural statement, pull the lever to “ ” position,
the gokart will move backward.
b: Before running this gokart ,please adjust the shifter
system follow the below steps :
1) Push the lever to “D” position.
2) Check the restriction control disc on the side of the
engine to assure the disc is on the “D” position.
3) Loose the nut #1 and #2 ,pull the cable #1 to make
the metal wire#1 tight ,and then tight the nut #1 to
fasten the cable ,as last ,tighten the nut #2.
4) Turn the control disc to “ ” position .Pull the cable
#2 to make the metal wire #2 tight, and then tighten
the nut #3 to fasten the cable .at last, to tighten the nut #4.
After that adjustment, the shifter system can be used, if you find, it is difficult for shifting using,
please adjust the shift system according the above steps.
Alw ys stop the k rt before ch nging ge rs.
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OPERATION/SERVICE INSTRUCTIONS
F. Starting And Operation Instructions
a. Before starting the engine, be sure that the driver is seated properly in the Kart with the seat
belt.
b. Testing the Kart in an open space at the beginning to learn how to start, turn and stop.
c. Operate the Kart slowly until you are familiar with it.
d. The turning radius of this Kart is small and agile, so the centrifugal force is very high when
turning at high speed. Slow down to a more controllable speed when turning to prevent the
Kart from rolling over.
e. To prevent vehicle from rolling over, be sure to only turn the vehicle at a slow controllable
speed. Keep your heel on the ramp of the floor board when turning.(see fig5)
This will help to maintain foot position on the pedals to help maintain your balance and control
of the kart.
SERVICE INSTRUCTIONS
A. Service Air Cle ner
Service air cleaner every 20 hours.
NOTE: Oper tion in unusu lly dusty conditions m y
Require more frequent repl cement.
SERVICE INSTRUCTIONS
a. emove the air cleaner cover (1) by removing the
Phillips head screws.
b. Clean the excess dirt, oil, or dust from the air cleaner box
With a mild detergent and water solution.
c. Thoroughly dry the air box.
d. eplace the air cleaner element (2)
e. Carefully align the gasket between the air box halves during re-assembly.
B. Engine Lubric tion
You must change the oil in the crankcase after the first 5 hours of operating of your new
engine (see Fig.7) and after 10 hours of use thereafter. That will insure proper lubrication of
internal parts and prevent costly repairs due to excessive wear.
WARNING
Used Oil Must Be disposed of t proper collection Center.
a. emove drain plug located on the right rear side of engine.
Tip kart backwards slightly by blocking up the front end and drain
oil into suitable container.
b. emove and clean Oil Screen.
c. eplace drain plug and tighten securely. Place kart in a level
position.
d. efill crankcase (approximately 1 1/4 pint) to top of filler
neck with SAE 10W40 oil. Use same grade of oil as used originally.
e. Check oil level before each use of kart or after each 10 hours
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