Health Care International PHYSIOMILL User manual

Owner’s Manual V.2
HealthCare International, Inc.
PO Box 1509, Langley, WA 98260
P: (360) 321-7090 or (800) 398-9121

1
Table of Contents
Safety Precautions ............................................................................................... 2
Warranty Information............................................................................................ 3
Assembly Instructions .......................................................................................... 4
PhysioMill Display Console .................................................................................. 8
Button Functions ................................................................................................ 9
General Maintenance ......................................................................................... 9
Exploded Diagram.............................................................................................. 10
Parts List ............................................................................................................ 11

2
Safety Precautions
This exercise equipment was designed and built for optimum safety. However,
certain precautions apply whenever you operate a piece of exercise equipment.
Be sure to read the entire manual before assembly and operation of this
machine.
Also, please note the following safety precautions:
1. Read all instructions carefully before using the machine.
2. Consult your physician or other health care professional before beginning this
or any type of exercise program.
3. Always wear proper exercise apparel when using the machine.
4. If at any time you feel faint, light-headed or dizzy while operating the machine,
stop exercise immediately. You should also stop exercising if you are
experiencing pain or pressure.
5. Keep children and pets away from the machine while in use.
6. Only one person can use the machine at a time.
7. Make sure your machine is correctly assembled before you use it. Be sure all
screws, nuts, and bolts are tightened prior to use and retighten periodically.
8. Do not operate this or any exercise equipment if it is damaged.
9. Keep hands and feet away from any moving parts. Do not insert any objects
into any openings.
10.Keep clothes, jewelry and loose items away from moving parts.
NOTE: MAXIMUM WEIGHT CAPACITY FOR THE
PHYSIOMILL IS 500 LBS. (227 KGS)
WARNING:
BEFORE BEGINNING ANY EXERCISE PROGRAM CONSULT YOUR
PHYSICIAN. THIS IS ESPECIALLY IMPORTANT FOR INDIVIDUALS OVER THE
AGE OF 35 OR PEOPLE WITH PRE-EXISTING HEALTH PROBLEMS. READ
ALL INSTRUCTIONS BEFORE USING THIS FITNESS EQUIPMENT. WE
ASSUME NO RESPONSIBILITY FOR PERSONAL INJURY OR PROPERTY
DAMAGE SUSTAINED BY OR THROUGH THE USE OF THIS PRODUCT.

3
Dear Valued Customer,
Thank you for your recent purchase of the PhysioMill from HCI Fitness. We
believe that you have purchased one of the highest quality and affordable
rehabilitation treadmills on the market today. Prior to using your new PhysioMill
please review the owner’s manual and product tips to maximize your experience.
Wishing you the best of luck in reaching your health and fitness goals!
HealthCare International is a leading supplier and distributor of innovative products for Health,
Wellness, Fitness & Active Aging. Visit our website – www.HCIFitness.com for
information on all of our products.
Warranty Information
(Your Serial Number is found on a white sticker at the rear base of the unit, the
front of the user manual, and on the box)
Serial #:_________________ Purchase Date:_______________
5 Year Parts Warranty, One Year Labor, Lifetime Main Frame
NOTE
Before you start to assemble this unit, please note that some of the parts and
screws needed for assembly are already in place on the unit.
TOOL SET:
Tool
QTY
(115) 5mm Allen Wrench Tool
1
(116) Extended 6mm Allen Wrench Tool
1
(117) 13*15 Screwdriver/Wrench
Combo Tool
1

4
Assembly Instructions
Take off the side motor covers as shown in drawing.
STEP 2:
STEP 1:
Wire Pinch Point:
Inset the Upright Posts (13) (14) to the main base, tighten with the
Hexagon Head Bolts (42)(43) and Flat Washer (28).
13
14
42
28
28
43
67
65
67
44
44
21
21

5
STEP 3:
STEP 4:
1. Place Computer Rack (15)
on top of Upright poles and
screw it tightly with Cross
Hexagonal Bolt (40)(41).
40
41
40
41
67
66
Using Nut and Washer to connect the Hand Rail - short type (73)
to the Frame and assemble with side caps (22) as drawing to use
Hexagon Head Bolt (58) and Washer (31) and secure tightly.
15
2. Take hold of Middle Sensor
Cable Wire (67) connect with
the Upper Sensor Cable Wire
(66) firmly.

6
STEP 5:
STEP 6: Wire Pinch Point:
17
47 71
47
47
Attach the Curve Hand Pulse
Set (68) to the computer rack
and tighten using the
Hexagonal Bolt (59) (60).
Place the display rack cover
(17) as per drawing. Use Cross
Screw (47) to screw it firmly.
Make sure not to pinch any
electrical wires.
68
59
60
60
59

7
STEP 7:
Hold the display (24) and connect the computer sensor wire with the
upper pulse sensor wire in advance. Install the display on to the
display brackets using the Mushroom Head Hexagonal Bolt (48) and
Washer (28) screw tightly.
Step 8:
Before use please read the safety precautions carefully.
Periodically retighten screws and bolts as needed.
AC Adaptor
The PhysioMill does need to be plugged into a standard electrical outlet.
The AC adaptor connects at the front of the unit. The power switch must be
on for operation.
After the treadmill is
assembled, put Motor Side
Covers (21) back and
screw (44) tightly.
The treadmill is now
completed.
28
24
48
63
21
44

8
PhysioMill Display Console
PAUSE
STOP
INCREASE /
DECREASE
START
ENTER
REVERSE
SCROLL

9
Button Functions
1. START BUTTON
1.1. Pressing the START button starts the treadmill.
2. STOP BUTTON
2.1. Pressing the STOP button strops the treadmill.
3. PAUSE BUTTON
3.1. Pressing the PAUSE button pauses your session.
4. [+] BUTTON
4.1. Press the [+] button to increase values.
4.2. Holding the [+] button will rapidly increase values.
5. [-] DOWN BUTTON
5.1. Press the [-] button to decrease values.
5.2. Holding the [-] button will rapidly decrease values.
6. DISPLAY BUTTON
6.1. Scrolls through Pulse, Distance, Calories, & METs.
7. ENTER BUTTON
7.1. The ENTER button allows the use of reserve.
*See Reverse Operation
8. REVERSE BUTTON
8.1. To switch the belt direction to reverse follow this sequence.
8.1.1. Press the PAUSE button.
8.1.2. Press the REVERSE button.
8.1.3. Press the START button.
To Return to Forward Repeat 8.1.1 - 8.1.3
General Maintenance
1. Cleaning - Use soap and warm water or antibacterial wipes to clean your
unit.
2. Tightening - Periodically inspect your unit to insure that all screws, nuts, and
bolts are tightened and retighten if necessary. Do not over tighten.

10
Exploded Diagram
35
11
36
12
34
33
32 34
9
57
46 45
23
44
44
39
39
39
51
50
34
53
28
20
52
28
54
52
20
28
53
49
34
48
28
47
24
17
15
60
38
26
28
40
40
41
22
31
58
42
28
43
28
46
45
23
10
36
37
36
29 27
28
44
26
16 x
6
8
10
46 45
23
26
28
30
31
31
30
4
25
12 x
2
12 x
7
8 x
19
3
5
21
13
14
16
61
1
18
56
63
62
66
55
75-76
64
66-67
2-66
59
70 69
72
71
73
74
75
73
67
65
68

11
NO. Descri
p
tion Qt
y
1emarFniaM100
21noisnepsuS200
1relloRtnorF300
004 Runnin
g
1kceD
1relloRraeR500
006 Side Rail
(
1R)
007 25 tappin
g
8setalpnorI
008 Side Rail
(
L
)
1
1rotoMenilcnI900
010
A
cr
y
2sliaRediScil
1draoblortnocrewoL110
012
A
C Servo Moto
r
1
013 Upri
g
ht Pole
(
1R)
014 Upri
g
ht Pole
(
L
)
1
1kcaRretupmoC510
016 Frame Tubin
g
1teS
1revoCkcaRretupmoC710
018 Motor Cove
r
1
019 Runnin
g
Belt with lo
g
1o
6relloRCVP020
021
A
cr
y
lic ad
j
2tsu
2revoCraBeldnaHediS220
4reffuBevacnoC320
1elosnoC420
21L03*8MwercSssorC520
618MtuN620
8rehsaW720
23rehsaW820
029 Mushroom Head Hexa
g
onal Bolt M8*100L 8
030 Mushroom Head Hexa
g
onal Bolt M8*65L 3
8rehsaW130
032 Motor cushion plu
g
2
033 Hexa
g
1L05*01MtloBlano
034 N
y
8tuNnol
4L51*5MwercSssorC530
21rehsaW630
4rehsaW730
5spilC830
Parts List

12
NO. Descri
p
tion Qt
y
5L51*6MwercSssorC930
4L61*8MreffuBevacnoC040
4L55*8MreffuBevacnoC140
042 Mushroom Hexa
g
onal Bolt M8*50L 8
043 Mushroom Hexa
g
onal Bolt M8*20L 4
22swercslateM440
4rehsaW540
046 Mushroom Hexa
g
onal Bolt M8*25L 4
4L01*5MwercSssorC740
048 Mushroom Hexa
g
onal Bolt M8*16L 4
049 Hexa
g
2L76*01MtloBlano
1dnabrebbuR050
051 Hexa
g
1L06*01MtloBlano
4srehsaWcitsalP250
053 Mushroom Hexa
g
onal Bolt M8*115L 2
054 N
y
28MtuNnol
25MtuN550
2L52*5MwercSssorC650
057 ON/OFF Li
g
ht Switch-lar
g
1e
058 Mushroom Hexa
g
onal Bolt M8*65L 2
059 Hexa
g
2L53*01MtloBlano
060 Hexa
g
2L52*01MtloBlano
1teSrewoP160
1rekaerBtiucriCA51260
063 Safet
y
Ke
y
1
1eriWlortnoCrewoL460
1eriWlortnoCelddiM560
1eriWlortnoCreppU660
1eriWlortnoCelddiM760
1raBeldnaHetaRtraeH860
1rotcudnI960
1retilF070
1redlohlortnocetomeR170
1relortnocetomeR270
073 Side Handle Bars
(
Shorter Version
)
2
074 Dippin
g
Iron Cover
(
1R)
075 Dippin
g
Iron Cover
(
L
)
1

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