HearthStone hase-Bari 8180 User manual

Bari DV Gas Model 8180
Manual # 6400-40458
Revised: 2/13/2008
(Model 8180)
Gas Fired Direct-Vent Heater
OWNER'S MANUAL
INSTALLATION AND
OPERATING INSTRUCTIONS
PLEASE READ THIS ENTIRE OWNER’S MANUAL
BEFORE YOU INSTALL AND USE YOUR NEW BARI
GAS HEATER. SAVE THIS DOCUMENT FOR FUTURE
REFERENCE.
WARNING: Follow the information in these
instructions exactly, if not, a fire or explosion may
result causing property damage, personal injury or
loss of life.
WARNING: Do not store or use gasoline or any other
flammable vapors and liquids near this or any other gas
appliance.
WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch electrical switches; do not use the phone in
your building.
Immediately call your gas supplier from a phone outside
the structure. Follow your gas supplier’s instructions.
If you cannot reach your gas supplier, call the fire
department or 911.
A qualified installer, service agency, or gas supplier must
perform installation and service of this appliance. In the
Commonwealth of Massachusetts, all installation of gas lines
and gas fittings must be performed by a licensed gas fitter or
licensed plumber.
AVERTISSEMENT: Assurez-vous de bien suivre les
instructions donné dans cette notice pour réduire au
minimum le risque d’incendie ou pour éviter tout
dommage matéeriel, toute blessure ou la mort.
AVERTISSEMENT: Ne pas entresposer ni utiliser d’essence ni
d’autre vaperurs ou liquides inflammables dans le voisinage
de cet apprareil ou de tout autre appareil.
QUE FAIRE SI VOUS SENTEZ UNE ODEUR
DE GAZ:
Ne pas tenter d’allumer d’appareil.
Ne touchez à aucun interrupteur. Ne pas vous servir des
téléphones se trouvant dans le batiment où vous vous
trouvez.
Appelez immédiatement votre fournisseur de gaz depuis un
voisin. Suivez les instructions du fournisseur.
Si vous ne pouvez rejoindre le fournisseur de gaz, appelez le
service dos incendies.
L’installation et service doit être exécuté par un qualifié installer,
agence de service ou le fournisseur de gaz.

HearthStone Quality Home Heating Products, Inc. Bari Model #8180
2
Information Sheet
Use this page to record all relevant information concerning the purchase, installation, and maintenance
of your Bari Gas-Fired Direct-Vent heater. This information will facilitate servicing, purchase of
replacement parts, and warranty claims (if necessary). Keep your original receipt in a safe place as proof
of purchase.
Serial Number:
Fuel type (check one) Natural Gas Liquid Propane
Sold by:
Phone: Date of Purchase:
Installed by:
Phone: Date of Installation:
Gas Supplier:
Phone:
Read this Owner’s Manual before installing or operating the Bari DV. Retain this manual for future reference.
SERVICE RECORD
Important - Verify proper operation after servicing!
Date Who Performed Work Work Performed Notes:
WHAT: WHEN: WHAT: WHEN:
Firebox Cleaning............. annually Door Gasket.................... Replacement as needed
Glass Cleaning................ as needed

HearthStone Quality Home Heating Products, Inc. Bari Model #8180
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TABLE OF CONTENTS
INTRODUCTION ..........................................................3
SPECIFICATIONS:........................................................4
OWNER’S INFORMATION ............................................5
INSTALLER’S INFORMATION.......................................6
ITEMS REQUIRED FOR INSTALLATION ........................6
SPECIFIED VENTING MANUFACTURER CONTACT
INFORMATION ............................................................6
UNPACKING AND INSPECTION ....................................6
INSTALLING THE BARI................................................7
INSTALLING THE STONE PANELS................................7
OPENING THE FRONT DOOR ........................................7
VENTING INFORMATION...........................................10
ELECTRICAL CONNECTIONS .....................................13
GAS SUPPLY &CONNECTIONS .................................14
FIRE LOG PLACEMENT .............................................15
LIGHTING THE UNIT FOR THE FIRST TIME ................16
INITIAL ADJUSTMENTS.............................................17
ROUTINE MAINTENANCE AND CARE........................19
PARTS LIST: .............................................................21
BOLTING YOUR BARI GAS TO A PERMANENT STRUCTURE
.................................................................................22
HIGH ALTITUDE INSTALLATIONS .............................22
TROUBLESHOOTING .................................................23
RATING LABEL.........................................................26
GAS-FIRED STOVE WARRANTY ...............................27
INTRODUCTION
Congratulations on your purchase of Hearthstone’s Bari
Gas-Fired Direct Vent heater. The Bari incorporates the
latest in balanced vent gas technology, which will provide
you with clean, efficient heat for years to come.
Combustion air comes directly from the outside of your
home to the sealed firebox system, eliminating the potential
for annoying back drafts or other problems associated with
home depressurization.
The Bari will provide you with years of practical and
convenient service. However, as with any gas appliance, the
unit must be properly and safely installed and maintained
by qualified service personnel to ensure safe and trouble-
free operation.
READ THIS OWNER’S MANUAL
Operate and maintain this gas heater according to the
instructions in this manual. For your safety, and years of
trouble free operation, read this manual in its entirety. By
following a few simple safety precautions and by
performing minimal maintenance, the unit will remain
appealing while providing years of quality performance.
WARNING: ENSURE ONLY A QUALIFIED SERVICE
TECHNICIAN INSTALLS, AND REPAIRS THIS
APPLIANCE. A QUALIFIED SERVICE TECHNICIAN
MUST INSPECT THE APPLIANCE BEFORE USE,
AND AT LEAST ANNUALLY. MORE FREQUENT
CLEANING MAY BE REQUIRED DUE TO
EXCESSIVE LINT FROM CARPETING, BEDDING
MATERIAL, PETS, ETC. IT IS IMPERATIVE THAT
THE CONTROL COMPARTMENTS, BURNERS, AND
CIRCULATING AIR PASSAGES OF THE
APPLIANCE ARE KEPT CLEAN AND FREE OF
OBSTRUCTIONS. (S’ASSURER QUE LE BRÛLEUR ET
LE COMPARTIMENT DES COMMANDES SONT
PROPRES. VOIR LES INSTRUCTIONS
D’INSTALLATION ET D’UTILISATION QUI
ACCOMPAGNENT L’APPAREIL.)
WARNING: DO NOT OPERATE THIS APPLIANCE
WITH THE GLASS, OR ANY PANEL REMOVED,
CRACKED, OR BROKEN. DO NOT SUBJECT THE
DOOR TO ABUSE, SUCH AS STRIKING OR
SLAMMING SHUT. REPLACEMENT OF THE GLASS
PANEL SHOULD BE DONE BY A LICENSED OR
QUALIFIED SERVICE PERSON.
NEVER BURN PAPER,WOOD OR OTHER
MATERIALS
This gas heater is designed to burn natural gas, or when
converted, liquid propane (LP). Never burn any fuel not
intended for use with this unit.
HOT SURFACES
Certain exposed surfaces of the Bari will reach high
temperatures during normal operation. Clearances to
combustibles must be maintained, as specified in the
“Clearances to Combustibles” section of this manual.
Do not use this appliance if any part has been under water.
Immediately call a qualified service technician to inspect the
heater and to replace any part of the control system and gas
control that has been under water. (Ne pas se servir de cet
appareil s’il a été plongé dans l’eau, complétement ou en
partie. Appeler un technicien qualifié pour inspector
l’appareil et remplacer toute partie du systéme de contrôle et
toute commande qui ont été plunges dans l’lau.)
WARNING: THIS GAS APPLIANCE MUST NOT BE
CONNECTED TO A CHIMNEY FLUE SERVING A
SEPARATE VENTED APPLIANCE. NEVER VENT
THEGAS HEATER TO OTHER ROOMS OR
BUILDINGS. MASONRY CONVERSIONS KITS ARE
AN ACCEPTABLE VENTING OPTION.
Due to high temperatures locate the appliance out of
traffic and away from furniture, draperies, clothing and

HearthStone Quality Home Heating Products, Inc. Bari Model #8180
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flammable materials. Alert children and adults to the
hazards of high surface temperatures and to stay away
to avoid burns to skin or clothing ignition. Ensure young
children are carefully supervised when in the same
room as the appliance. Do not place clothing or other
flammable material on or near the appliance. (Surveille
les enfants. Garder les vêtements, les meubles, l’essence ou
autres liquides à vapeur inflammables lin de l’appareil.)
FIRE HAZARD
Do not store or use gasoline or other flammable vapors or
liquids in the vicinity of this appliance. Locate the Bari out
of traffic and away from furniture, draperies, clothing, and
flammable material.
Certified for use by:
Board of State Examiners of Plumbers and Gasfitters
100 Cambridge Street, Room 1511
Boston, Massachusetts 02202
SPECIFICATIONS:
LISTED AS:Gas-Fired Direct-Vent Fireplace
Heater
Model: Bari Direct-Vent Gas Fireplace Heater
(#8180)
Testing Agency: Intertek Testing Services
Tested to: ANSI Z21.88b-2005/CSA 2.33b-2005,
CGA 2.17-M91
Report No. 3109401-T1
Certified for US and Canada.
Approved for Mobile Home Installation
19-1/2
41-1/2
2-3/8"
9-3/4
44
Figure 1: Bari DV Model 8180 Dimensions
FUEL TYPE: NG LP
INPUT RATING (Btu/hr) 0-2000 ft 26,500 26,500
INPUT RATING (Btu/hr) 2000-4000 ft 26,500 26,000
ORIFICE SIZE (DMS) 0-2000 ft 38 52
ORIFICE SIZE (DMS) 2000-4500ft) 38 53
MANIFOLD PRESSURE - LO SETTING (in. W.c./kpa) 1.2/0.3 3.3/0.8
MANIFOLD PRESSURE - HI SETTING (in. W.c./kpa) 3.5/0.87 10.0/2.48
MINIMUM INLET PRESSURE - (in.w.c./kpa) 5.0/1.24 11.0/2.88
MAXIMUM INLET PRESSURE- (in.w.c./kpa) 7.0/1.74 13.0/3.22
MINIMUM INPUT RATING (btu/hr) 16,000 15,000
MAXIMUM OUTPUT (btu/hr) 0-2000 ft 19,600 20,100

HearthStone Quality Home Heating Products, Inc. Bari Model #8180
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OWNER’S INFORMATION
The installation must conform with local codes or, in the
absences of local codes, the current National Fuel Gas Code,
ANSI Z223.1 (NFPA 54) or CAN/CGA B149 Installation
Code. (Installer l’appareil selon les codes ou règlements
locaux, ou, en l’absence de tels règlements, selon les Codes
d’installation CAN/CGA-B149.)
Contact your dealer for any necessary warranty service.
This stove is warranted by:
Hearthstone Quality Home Heating Products, Inc®
317 Stafford Ave.
Morrisville, Vermont 05661
DAILY OPERATION
The Bari is easily operated by the homeowner once
installed and adjusted by qualified service personnel. The
unit can be controlled via the programmable remote control
during the heating season. Set the remote transmitter to the
desired room temperature and the unit will cycle on and off
as required. By adjusting the variable output control located
on the gas control valve, the rate of heat output can be
varied to meet the heating requirements of the season.
Choosing a low flame setting will result in longer burn
cycles at a reduced output, while choosing a high flame
setting will result in a shorter, hotter burn cycle. Through
trial and error, the homeowner can select the optimum
flame size for their setting and application.
During the summer non-heating season, switch the remote
receiver to “OFF”, and turn off the pilot. This will improve
the overall efficiency of the unit as the heat from the pilot is
wasted. When putting the unit back into service, follow the
lighting instructions described on page 17.
When the unit is first lit, especially when cool, it is normal
to experience some condensation on the inside of the
window glass. This condensation will evaporate within the
first few minutes of operation. If you note continuous
condensation on the window glass or dripping water from
any part of the unit or venting system (chimney),
immediately discontinue operation of the unit and contact
qualified service personnel.
Clean the area around, under, and behind the unit on a
regular basis to prevent the accumulation of dust and lint.
The Bari requires minimal routine maintenance and care.
Ensure the Bari is cool and off while cleaning, or servicing.
Have qualified service personnel inspect the unit, and
venting system once a year to insure that they are clean,
free of obstructions, safe, and in good working order. If
service or maintenance is required, ensure qualified service
personnel perform it.
SERVICE CAUTION
If you believe your Bari is in any way, not performing
properly, immediately discontinue operation until the unit is
inspected and approved by qualified service personnel.
Prior to servicing the unit, turn the valve control knob
clockwise to “OFF”. The unit should be cool prior to
servicing and cleaning. Use of any components not supplied
by Hearthstone on the stove voids all warranties. Do not
substitute components.
CAUTION: REPLACE ANY SHIELD, DOOR, OR
SAFETY SCREEN COMPONENT REMOVED
FOR SERVICING, PRIOR TO OPERATING THE
UNIT.
WARNING: Failure to position the parts in accordance
with these diagrams or failure to use only the parts
specifically approved with this appliance may result in
property damage or personal injury
Cet appareil peut être installé dans un maison préfabriquée
(mobile) déjà installée à demeure si les règlements locaux
le permettent.
Cet appareil doit être utilisé uniquement avec les types de
gas indiqués sur la plaque signalétique. Ne pas l’utiliser
avec d’autres gas sauf si un kitde conversion certifié est
installé
Conditionally approved for purchased mobile home
installation. This appliance may be installed in an
aftermarket, permanently located, manufactured (mobile)
home, where permitted by local codes.
This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is not
convertible for use with other gases, unless a certified kit
is used, available through your local HearthStone dealer.

HearthStone Quality Home Heating Products, Inc. Bari Model #8180
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INSTALLER’S INFORMATION
CODES
Adhere to all local codes or, in their absence, the latest
edition of THE NATIONAL FUEL GAS CODE ANSI
Z223.1 (NFPA 54) or CAN/CGA B149. Installation Code
that can be obtained from:
AMERICAN NATIONAL STANDARDS INSTITUTE,
INC.
1430 BROADWAY
NEW YORK, NY 10018
OR
NATIONAL FIRE PROTECTION ASSOCIATION,
INC.
BATTERY MARCH PARK
QUINCY, MA 02269
A manufactured home (mobile) OEM installation must
conform to the Manufactured Home Construction and
Safety Standard, Title 24 CFR, Part 3280 (U.S.) or Standard
for Manufactured Home Installation, ANSI/NCBCS A225.1
or Standard for Gas Equipped Recreational Vehicles and
mobile Housing, CSA Z240.4.CAN/SCA Z240 MH
(Canada). (Installer l’appareil selon les codes ou
règlements locaux, ou, en l’absence de tels règlements,
selon les Codes d’installation CAN/CGA-B149.)
ITEMS REQUIRED FOR INSTALLATION
* External regulator (for propane/L.P.G. only)
* Piping which complies with local codes
* Pipe sealant approved for use with propane/L.P.G.
(resistant to sulfur compounds)
* Manual shutoff valve
* Sediment trap (see page 14)
* Tee joint
* Pipe wrench
* Phillips head screwdriver
* 7/16-inch wrench
* Other parts as required by local code
*Safety Glasses
*Gloves
PACKING LIST
1-Bari Gas-Fired Heater
1-Set of Decorative Fire logs
1-Set of Bari Stone Panels
1-Owner’s Manual
1-Warranty Validation Form
2-Accessory box
1-Venting/stove connector
1-Remote control receiver
Note: Vent kits and components are supplied separately.
Failure to use the venting components specified by
Hearthstone QHHP, Inc. will void your warranty and could
risk a fire.
SPECIFIED VENTING MANUFACTURER CONTACT
INFORMATION
Simpson
www.duravent.com/
[phone]
[e-mail]
American Metal Products
AmeriVent
www.americanmetalproducts.com/vent/amerivent.htm
1-800-423-4270
[e-mail]
Selkirk Corporation
http://www.selkirkinc.com/
1.800.992.VENT (8368)
[email protected]
[email protected]om
Security Chimneys International Limited
Secure Vent
www.securitychimneys.com/pages/chimneys
UNPACKING AND INSPECTION
Unpack and Inspect for Damage -
The Bari is packaged to withstand shipment without
damage. However, damage can still occur during transit; so
take care to inspect for damage when unpacking and
installing the unit. If any damage or missing parts are
detected, immediately contact your dealer.
Do not install, or put into service, a damaged or
incomplete heater.
The Bari requires a pilot shield. This shield is shipped
with the unit. Ensure the shield is installed over the pilot
with the open end to the right (when you are facing the
front of the unit).
Inspect the Bari for visible or concealed damage. The unit
should appear to be square and true. The sheet metal parts
should be smooth and free of bends and dents. The painted
surfaces should be free of scratches flaking, or blemishes. If
visible or concealed damage is found or suspected, contact
your dealer for instructions.
Always use great care when handling the decorative fire
logs, as they are fragile and subject to damage and breakage
if handled roughly. If a broken log is encountered, contact
your dealer for replacement logs. Otherwise, set the logs
aside until called for during the installation.

HearthStone Quality Home Heating Products, Inc. Bari Model #8180
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INSTALLING THE BARI
HEARTH REQUIREMENT/FLOOR PROTECTION
When installing the Bari on carpet, vinyl, or any other
combustible floor other than wood flooring, it must be
installed on a metal or wood panel extending the full width
and depth of the stove.
CLEARANCE TO COMBUSTIBLES
Due to high surface temperatures, install the unit out of
traffic and away from furniture and draperies. Do not place
clothing and other flammable material on or near the heater.
When positioning the unit always maintain adequate
clearances around air openings into the combustion
chamber and allow for adequate ventilation. You must
maintain minimum clearances to combustibles as shown in
the illustrations of this section.
Ensure you consider the need for access to the gas control
valve access door on the front of the unit as well as full
access for periodic cleaning and servicing.
Caution: These clearances represent minimum
distances in all cases, which, through testing in an
independent laboratory to ANSI and CSA
standards, will prevent fire or spontaneous
combustion. We do not control the combustible
materials exposed to heat by this product;
therefore, an assessment must be made by the
installer to prevent consequential damage of walls
and flooring.
OPENING THE FRONT DOOR
In order to gain access to the firebox you must open the
front door. The door has a handle on the side that will latch
the door shut; however there is also a mounting screw on
the lower right hand side that locks the door in place. (See
Figure 3) To access this screw you must open the lower
control door located just below the front door. Before using
the latch, remove the mounting screw using a 4mm or 5/32”
Allen wrench. Replace this screw when the door is closed
for operation, as the latch cannot be relied on to
maintain a proper permanent door seal.
INSTALLING THE STONE PANELS
See the Stone Installation Instructions included in the
Manual Packet for specific information needed for
mounting the stones. Note, the stones on this stove are
large and heavy (150 pounds total). Use a second person to
assist in mounting the panels to avoid injury, or damaging
the panels. Despite the mass of each piece of soapstone,
they will break if dropped.
B
A
CD
D = 7"
A = 10"
B = 1"
C = 10-3/4"
Figure 2 - Clearance to Combustibles
Figure 3 - Remove Screw for Firebox Access

HearthStone Quality Home Heating Products, Inc. Bari Model #8180
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1" rear
clearance to
combustible
90 degree
elbow
Termination
cap Minimum
24" pipe
section
Wall
pass-through Minimum12"
pipe section
This dimension is
approximate and may vary
between venting
manufacturers
Figure 4: Minimum Vent Configuration and Clearances

HearthStone Quality Home Heating Products, Inc. Bari Model #8180
9
Acceptable Direct-Vent TERMINATION Cap locations.
Figure 5: Termination Location & Clearances

HearthStone Quality Home Heating Products, Inc. Bari Model #8180
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VENTING INFORMATION
VENT CONNECTION
1. The Bari Direct Vent is approved for installation
only with the vent connecting components listed;
Simpson Dura-Vent Direct Vent GS, AmeriVent
Direct, Selkirk Direct Temp™ or Secure Vent
systems. Use the following instructions along with
the pipe manufacturer’s instructions to complete the
installation.
2. Install the vent system according to the
manufacturer’s instructions.
RESTRICTION PLATE
There is a vent restriction plate that adjusts the flow rate
of exhaust gases. This ensures proper flame
characteristics and efficiency for the wide variety of vent
configurations. Controlling the draft also changes the
aesthetics of the flame. The restriction plate consists of a
rotating shutter in the flue connector. This shutter is
attached to a rod that protrudes through the back of the
pipe. This rod has a lock nut attached. On the very end of
the rod is an indicator slot. This slot shows the relative
position of the restrictor shutter. If the slot is pointing up
and down (12+ 6 o’clock position) the restrictor is open.
If it is pointing left and right (9+3 o’clock, the restrictor
is in the closed position. The restriction plate has
unlimited settings. Depending on the vent configuration,
you may be required to adjust the restriction plate
position. Once the desired position is reached, use a
7/16” wrench to lock down the hex nut.
Figure 6: Restrictor in open position
Figure 7: Restrictor in closed position
OPEN
CLOSED

HearthStone Quality Home Heating Products, Inc. Bari Model #8180
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As a rule, only two 90 degree elbows are
allowable. However if more than two are
required to complete the installation, the
maximum allowable vent length must be
reduced by 5' for each additional elbow.
NOTE: These positions are based on lab results, and can have some variance.
Figure 8: Venting Configurations & Restriction Settings

HearthStone Quality Home Heating Products, Inc. Bari Model #8180
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VENTING COMPONENTS &
CONFIGURATION
Do not vent the Bari jointly with any other solid fuel or gas
appliance. Vent the Bari directly to the outside of the
building using a proper termination as listed in this manual.
The only types of venting pipe approved for use with your
Bari Direct-Vent stove is Simpson Dura-Vent’s GS,
AmeriVent Direct, Selkirk Direct Temp™ and Secure Vent
Direct-Vent Pipe. The venting configuration diagram is
shown in Figure 8. After determining the proper venting
configuration for your stove, select the vent system that will
accommodate your installation.
Caution: Ensure there is no wiring or plumbing in
the chosen location.
Caution: Do not recess venting terminations into a
wall or siding.
Note: If further direction is needed for installation, please
refer to the venting instructions, which are provided with
the venting components.
Acceptable Direct-Vent Termination Cap
Locations
The vent/air intake termination clearances above the high
side of an angled roof are as follows:
Roof Pitch Feet Meters
Flat to 6/12 1 0.3
7/12 to 9/12 2 0.6
10/12 to 12/12 4 1.2
13/12 to 16/12 6 1.8
17/12 to 21/12 8 2.4
Listed are Simpson Dura-Vent, AmeriVent Direct, Selkirk
Direct Temp™ and Secure Vent components acceptable for
installation, along with the minimum venting kit available.
The venting system must be comprised of the appropriate
venting components as specified.
APPROVED VENTING SYSTEM COMPONENTS
(The following are components that are available, BUT
NOT necessary for all installations)
900 Elbow Vertical Vent Cap
450 Elbow 36” Snorkel
6" Straight
9" Straight (Simpson only) Vinyl Siding Standoff 4” x
6 5/8"
12" Straight Round Ceiling Support
24" Straight Thimble Covers
36" Straight Wall thimble
48" Straight
11"-14 5/8" Adjustable Pipe
Horizontal Vent Cap
CHIMNEY LINER SYSTEM
Direct-Vent Chimney Liner Termination Kit
Chimney Liner Flex
Co-Linear Flex Connector
Co-Axial to Co-Linear Appliance Connect (Masonry
approved, not to exceed 16’ measured from the stove
top)
MINIMUM VENT KIT
Vent connector (Provided with unit)
24” Straight
90 degree elbow
12” Straight
Wall Thimble Cover
Wall Thimble
Horizontal Vent Cap
Dry fit your venting and take a measurement. Pipe
dimensions will vary by manufacturer and supplier.
INSTALLATION INSTRUCTIONS FOR THE
STANDARD HORIZONTAL TERMINATION
MINIMUM VENTING KIT
1. Install the 24” straight section on top of the vent
connector.
2. Place the 90 degree elbow on the 24” section. Facing
the direction expected to penetrate the wall.
3. Attach the 12” straight section to the 90 degree elbow.
Move the stove and pipe assembly backwards until the
12” straight is flush against the wall. Pull up on the
pipe to ensure that there is a ¼” per foot rise coming
out of the stove to the wall.
4. Draw a circle around the pipe. Use the center of this
circle as the center point of the 10” x 10” square wall
pass through. Cut and frame the wall pass through
opening.
5. Place the interior wall thimble into the 10” x 10” wall
pass through. Secure it with 4 screws (not provided).
Install the exterior portion of the thimble in similar
fashion, overlapping the 2 sections.
Caution: For buildings with vinyl siding, install
a vinyl siding standoff between the vent cap and
the exterior wall.
6. Install the horizontal vent termination on the outside of
the wall. Ensure both of the retaining straps extend
through interior wall thimble. Before attaching the vent
termination to the outside of the house, run a bead of
non-hardening mastic around its’ outside edges to
ensure a good seal between it and the wall. Ensure the
arrow on the end cap points up. Secure the cap to the
wall with appropriate screws.
7. Move the stove and vent pipe into position. Make sure
the 12” vent pipe extends into the horizontal vent cap a
minimum of 1-1/4”. Secure the vent using the straps
from the horizontal vent termination to the interior 6”
pipe with 2 sheet metal screws, keeping the screws as
close to the wall thimble as possible. Bend or cut any
excess strapping, so that it is not visible after the
installation is complete.

HearthStone Quality Home Heating Products, Inc. Bari Model #8180
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Wiring Color KEY:
Wiring Diagram Bari 8180
Br
YG
W
G
YG
Br
W
G
REMOTE
ON OFF
Figure 9: Bari 8180 Wiring Diagram
ELECTRICAL CONNECTIONS
NOTE: Open the valve compartment door on the lower
front of the unit to access electrical and gas connections.
REMOTE CONTROL THERMOSTAT
The Bari 8180 comes equipped with a programmable
ON/OFF/Thermostat remote control. We recommend the
use of the thermostatic remote for more comfortable
performance, however you may still override the thermostat
by setting the switch to “ON”. The thermostat controls the
unit by “calling for heat.” The thermostat turns the unit on
when the room is cold, and turns the unit off once the room
is warmed sufficiently. If desired, you can use any wired
wall thermostat in place of the remote. You cannot use both
the remote and a wall thermostat simultaneously.
REMOTE THERMOSTAT PLACEMENT
Place the thermostat transmitter in the same room or living
space as the unit. Since the transmitter is the device
measuring the temperature, you will want to keep it off the
floor and away from any influences that may cause the
temperature in the vicinity of the thermostat to be
unrepresentative of the room temperature in general. Such
influences might include strong lighting, a heater vent from
the central heating system, or a nearby sunny or drafty
window.
Do not place the thermostat transmitter directly behind or
too close to the unit, otherwise heat from the unit will
immediately satisfy the thermostat and turn the unit off.
WIRING INSTRUCTIONS
CAUTION: Label all wires prior to disconnection
when servicing controls. Wiring errors can cause
improper and dangerous operation. Verify proper
operation after servicing. (Attention: Au moment de
l’entretien des commandes, étiquetez tous les fils avant
le débranchement. Des erreurs de câblage peuvent
entraîun fonctionnement inadequate et dangereux.)
The proper location of wire connections is shown in
Figure 9.

HearthStone Quality Home Heating Products, Inc. Bari Model #8180
14
Figure 10: Gas Control Valve
GAS SUPPLY &CONNECTIONS
NOTICE: A qualified technician must connect the
heater to the gas supply and leak test the unit before it is
approved for use. Consult all codes.
WARNING: THE UNIT MUST BE INSTALLED
AND CONNECTED IN ACCORDANCE WITH
LOCAL CODES, OR IN THE ABSENCE OF
LOCAL CODES, WITH THE MOST CURRENT
EDITION OF THE NATIONAL FUEL GAS CODE
ANSI Z223.1 (NFPA 54) OR CAN/CGA B149
INSTALLATION CODE.
NFPA Code and Hearthstone require the use of a
dedicated sediment trap just upstream of the unit.
Damage to the valve or other components, due to
the lack of a sediment trap (figure 11), are not
covered by warranty.
GAS CONNECTIONS
The gas supply connection is made to the Bari’s gas control
valve at the middle, lower rear of the stove, using a 3/8”
male NPT fitting. The supply line should be ½” diameter,
or appropriately sized to provide a sufficient gas supply to
meet the maximum demand of the unit without undue loss
of pressure. We recommend a flexible line to avoid undue
mechanical load on the valve and to ease thread alignment,
but refer to local codes.
CAUTION: Check Gas Type!
GAS SUPPLY
Isolate the Bari from the gas supply piping system by
closing its individual manual shutoff valve during any
pressure testing of the gas supply piping system at test
pressures equal to or greater than ½ psig. Disconnect the
Bari and its individual shut-off valve from the piping
system when testing the valve and connections at pressures
equal to, or greater than ½ psig.
GAS PRESSURE ADJUSTMENT
NOTE: A QUALIFIED TECHNICIAN MUST
PERFORM THIS PROCEDURE!
Once connected to the gas supply, the supply line and
manifold gas pressures must be tested. The supply line
pressure is tested, to ensure it meets the minimum gas
supply pressure as listed in the Specifications for the type of
fuel in use (natural gas or LP), by connecting a manometer
to the supply line and adjusting the incoming pressure if
necessary to meet the required supply line pressure as listed
in specifications. The manifold pressure tap on the gas
control valve, refer to Figure 10 for location.
3" MIN.
Cap
Nipple
To Equipment
Inlet Tee Fitting
Gas Supply
Inlet
Figure 11: Typical Sediment Trap (required in all
installations)

HearthStone Quality Home Heating Products, Inc. BARI 8180 Gas-Fired Direct-Vent
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FIRE LOG PLACEMENT
CAUTION: Fragile! Handle log set with care.
Always wear gloves and safety goggles while
handling the log set.
Place only the Fire log set supplied with the Bari in the
firebox. Do not place any other logs, wood logs, or other
materials in the firebox. If the log set is damaged or broken
contact your dealer for replacement. Only replace the logs
with the same approved replacement parts. These
components affect the combustion quality and safety of the
heater. The Fire log set is durable, however, they will break
if subjected to rough or improper handling. Exact
positioning of the log set is required in order to obtain a
pleasing flame pattern and efficient combustion. Incorrect
log placement may cause carbon build-up; excess thermal
stress on the log set and stove parts, reduced efficiency, and
high levels of carbon monoxide. If the log set does not fit
into the firebox exactly as outlined, contact your dealer for
assistance (see figure 3 for opening the front door).
INSTALLATION OF THE FIRE LOG SET
Follow the order of the following photos in order to install
the log set:
1. Install the rear left log in the rear left corner.
2. Locate and install the rear right log.
3. Locate and install the ember pile. This will have two
holes underneath that fit over two posts in the center of
the burner top.
4. Install the Center log. The bottom tip rests in the cradle
of the ember pile.
5. Place the left front ember strip in front of the pilot
assembly.

HearthStone Quality Home Heating Products, Inc. BARI 8180 Gas-Fired Direct-Vent
16
6. Slide the Right front ember strip next to the Left ember
strip. The two fit together to hide the seam.
7. Sprinkle the charcoal embers over the burner ports.
Ensure that you leave the ports open over the pilot and
where the main burner ignites.
8. Place the twig as shown.
REMOVAL OF LOG SET
CAUTION: The Fire log set retains heat and can be very
hot! Allow 2 to 3 hours after pilot light is turned off before
handling.
To remove the Fire log set, follow the Installation of Log
Set instructions in the reverse order.
LIGHTING THE UNIT FOR THE FIRST TIME
WARNING: If you do not follow these instructions
exactly, a fire or explosion may result causing
property damage, personal injury or loss of life.
CAUTION: Lighting the Bari for the first time and
adjustments to the unit should be performed by
qualified service personnel.
This appliance is designed only for use with the type(s) of
fuel gas indicated on the rating plate. This appliance is not
convertible for use with other gases, unless a certified kit is
used.
Cet appareil doit être atilisé uniquement avec les types de
gas indiqués sur la plaque signalétique. Ne pas l’utiliser
avec d’autres gas sauf si un kited conversion certifié est
installé. )
SMOKE AND FUMES WARNING
When lit for the first time, the Bari will emit some smoke
and fumes. This is normal “off-gassing” of the paints and
oils used in the manufacturing and assembly of the unit.
Open windows to vent the room if necessary. The off-
gassing and fumes will subside after the first 10 to 20
minutes of operation.
ODORS AND IMPURITIES
A heater of this type may produce other odors during heater
operation due to impurities that may exist in the immediate
area. Sources of impurities can be cleaning solvents, paint
solvents, cigarettes, candles, smoke, pet hair, dust,
adhesives, new carpet, and/or textiles. Such odors usually
dissipate. However, opening a window or otherwise
providing additional ventilation to the area can alleviate the
condition quickly. If any odor persists, remove potential
sources, or contact your dealer or an authorized service
technician.
PILOT LIGHT
The Bari has a piezoelectric spark igniter (the black push
button located next to the gas control valve behind the valve
access door), which ignites the pilot light by means of a
spark at the pilot light assembly.
DO NOT LIGHT PILOT OR BURNER BY HAND
Never attempt to light the pilot or main burner by hand with
a match or lighter. If, after repeated attempts, the pilot light
fails to light using the piezoelectric igniter, discontinue
operation; turn off the gas at the gas control valve, and
immediately contact qualified service personnel for
assistance.

HearthStone Quality Home Heating Products, Inc. BARI 8180 Gas-Fired Direct-Vent
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PREPARE FOR LIGHTING
Prepare for the lighting procedure by adjusting the
thermostat (if equipped) to its lowest setting or OFF
position. If the gas control knob is not in the OFF position,
turn the knob fully clockwise to OFF. Locate the variable
output control knob and turn it fully clockwise to the
highest setting.
Prior to lighting the unit for the first time, wait 5 minutes to
allow any residual gas within the unit to dissipate. Smell all
around the appliance area for gas. Be sure to smell next to
the floor because some gases (LP) are heavier than air and
will settle on the floor. If you do not smell gas after this
five-minute period, proceed with the lighting procedure. If
you do smell gas, DO NOT proceed with the lighting
procedure. Instead, immediately refer to the What to Do
If You Smell Gas Warning, on the cover of this manual.
NOTE: The valve control has an interlock device. After
shutting off all gas flow, the pilot burner cannot be relit
until the thermocouple has cooled, releasing the
electromagnet (approx. 60 seconds). The gas control
knob is designed to operate by hand. Do not use any
tools during this operation. Damaged knobs may result
in serious injury.
INITIAL ADJUSTMENTS
Once the Bari is set in place, connected and assembled as
described in the “Clearances To Combustibles”, “Venting
Components & Configurations,” “Electrical Connections”,
and “Gas Supply and Connections” sections of this manual,
the unit is almost ready to light for the first time. The
manufacturer tests each unit prior to shipment, so ignition
should take place without failure. However, a number of
small adjustments may be necessary to compensate for
variations in gas pressure, altitude, and other factors
particular to each installation.
VARIABLE OUTPUT CONTROL
The gas control valve is equipped with a variable output
control. This control varies the rate of heat produced by the
unit by varying the gas pressure to the TEK Burner. A
combination of heat output and the thermostat setting affect
the length of the burn cycle. If your stove cycles on and off
too often, first try reducing the burn cycle by turning the
HI/LOW knob, on the control valve, to a lower setting.
Using the variable output control, the heat output of the unit
can be reduced for mild fall and spring months, or
maximized for the colder winter months. This adjustment
can be made by the homeowner as necessary by turning the
variable output control knob to “HI”, “LO” or any setting in
between.
LIGHTING INSTRUCTIONS
NOTE: The gas control knobs and the piezo igniter are
located behind the control valve access door, under the
front of the unit.
1. STOP! Read the What To Do If You Smell Gas!
Warning (on the cover of this manual). Ensure the
front door is closed, and the lock screw is in place
(see figure 3).
2. Set the on/off/remote switch or thermostat to the
“OFF” position.
3. Push in and turn the gas control knob clockwise to
“OFF”. (If not previously lit, the knob should be in this
position.)
4. Wait (5) five minutes to clear out any gas. If you then
smell gas, STOP! Smell all around the appliance area
for gas. Be sure to smell next to the floor because some
gases are heavier than air and will settle on the floor.
If you smell gas immediately follow the What To Do
If You Smell Gas! warning on the cover of this
Manual. If you do not smell gas, proceed to the next
step.
5. Turn gas control knob counter-clockwise to “PILOT”.
6. Push in the control knob all the way and hold in.
Immediately light the pilot with the gas lighter (push in
and “click” the piezoelectric spark igniter button
several times until lit). Continue to hold the control
knob in for about 20 seconds after the pilot is lit.
Release the knob and it will pop back out. The pilot
should remain lit. If the pilot goes out, repeat the
operation.
If knob does not pop out when released, stop, shut
off the gas supply to the heater and immediately call
a qualified service technician or gas supplier.
If the pilot will not stay lit after several tries, turn
the gas control knob “OFF” and call a qualified
service technician or gas supplier.
7. After the pilot lights, turn the gas control knob counter-
clockwise to “ON”.
8. If the ON/OFF/remote switch is set to “ON”, the stove
should now light. If the remote (or thermostat) is
installed, set the ON/OFF/ remote switch to “remote”
and program the remote to “ON”. Then set the desired
temperature.
9. Shut the gas control valve access door.
10. If “Remote” was selected, set remote to “ON” and set
desired temperature setting. Normally, if Remote
position was selected, the main burner is cycled on and
off by the thermostat or the “on/off” switch located on
the bottom of the thermostat body.
NOTE: When pressing/clicking the piezoelectric spark
ignition button to light the pilot, watch through the glass
(front) of the unit. Click the igniter button until a flame is
visible at the pilot. Once the pilot is lit, continue to press on
the gas control knob for another 20 seconds, then release.
Ascertain that the pilot is still lit by looking through the
front door. If lit, then turn the gas control knob fully
counter-clockwise to the “ON” position. If the pilot fails to
light, or if it went out due to a premature release of the gas
control knob while depressed in the “PILOT” position, wait
60 seconds for the Interlock to release. Then repeat the
lighting process as described in this section of the manual.

HearthStone Quality Home Heating Products, Inc. BARI 8180 Gas-Fired Direct-Vent
18
Once the pilot is lit, the gas control knob is been turned to
the “ON” position, and the ON/OFF/Remote switch is
turned to “ON”, the main burner should light immediately.
If you would like to use the thermostat and it is installed,
switch the ON/OFF/Remote switch to thermostat. Turn the
remote transmitter to "ON" and set it to a higher position so
that it "calls" for heat in order to light the main burner (i.e.
turns the unit on). Note that the remote thermostat controls
the on/off cycling of the main burner, but the pilot remains
lit regardless of the remote thermostat setting. The only way
to turn the pilot off is to turn the gas control knob fully
clockwise to the “OFF” position.
TO TURN OFF GAS TO APPLIANCE
1. Set the Remote thermostat to the “OFF” position or
turn the ON/OFF/REMOTE switch to the “OFF”
position.
2. If shutting the unit off for the non-heating season, turn
the gas control knob fully clockwise to the “OFF”
position. Do not force the knob to turn.
AIR SHUTTER
The air shutter is used to regulate the air-to-gas combustion
mixture, which in turn influences the size and color of the
flames. The air shutter is factory set in the general location
needed for Natural Gas (NG), however, if the unit is not
burning as well as it should, then the air shutter may need
adjusting. The air shutter may need adjustment once the
unit has been installed to compensate for variations in
supply line pressure, restriction plate position, altitude, fuel
gas type conversions, and other variables.
To determine if the air shutter needs adjustment, it is
necessary to view the flame pattern with the variable output
control knob at its highest setting. Allow the unit to operate
for at least 10 minutes to allow the entire unit to reach
temperature, and for the flame pattern to stabilize.
Generally, the more air (open shutter) in the mixture, the
bluer the flame. Less air (closed shutter) results in a more
yellow flame, but too little air will result in incomplete
combustion, low efficiency and a dirty burn. There are two
simple guidelines to aid in determining the correct flame
pattern:
If the flame at the base of the logs is completely blue,
the air shutter is possibly open too far;
If the flame is dirty (sooty) or licks the top of the stove,
the air shutter is possibly closed too far.
Some conditions cannot be corrected through air shutter
adjustment; an adjustment must be made to the gas supply
pressure or by changing the restriction plate location.
Qualified service personnel must perform supply
line/manifold gas line pressure adjustments and restrictor
plate adjustments. Do not attempt to complete any part of
the installation or adjustment of this unit unless technically
qualified to do so.
AIR SHUTTER ADJUSTMENTS
The air shutter adjuster, located under the valve access
door, at the lower front of the unit, is adjustable while the
stove is burning. Under the burner assembly, but above the
valve is the air shutter handle. It is a steel handle bent down
for you to grasp. It uses a thumb screw to lock the position
of the shutter in place. This handle and screw will get
very hot during operation. Loosen the thumb screw and
slide the shutter back and forth a couple of times to
understand the “throw” of the shutter. Push the handle
forward to close the air shutter. Pull it towards you to open
the air to the unit. When the flame pattern is correct, tighten
the locking nut without turning the screw. The air shutter is
factory set and only a qualified gas technician should make
adjustments.
Note: Very little movement is needed to substantially
change the burn and flame patterns. Some conditions
cannot be corrected through air shutter adjustment; an
adjustment must be made to the gas supply pressure. Supply
line/manifold gas line pressure adjustments must be
performed by qualified service personnel. Do not attempt
to complete any part of the installation or adjustment of this
unit unless technically qualified to do so.
PILOT ADJUSTMENT
The pilot light is preset by the manufacturer and should not
need adjustment. However, you should perform a periodic
visual check of the pilot flame. The pilot light flame should
be large enough to engulf the thermopile and thermocouple
located next to the pilot, but not so large as to create
excessive noise or consume excessive gas (Refer to figure
12). If needed, the pilot flame is adjustable by means of the
pilot light adjustment screw located on the gas control valve
(see figure 10). Open the valve door to access the pilot
adjustment screw. Note that the pilot flame must engulf the
thermopile so that the thermopile can generate sufficient
milli-voltage (325 to 500-mv) to power the gas control
valve. The flame on the pilot should look like Figure 12.
Controlling the Bari by the remote or wall-mounted
thermostat may become erratic, nonexistent, or the unit may
go out, if the pilot flame is too small or misdirected away
from the thermopile.

HearthStone Quality Home Heating Products, Inc. BARI 8180 Gas-Fired Direct-Vent
19
IGNITER
THERMOCOUPLE
PILOT
FLAME
THERMOPILE
PILOT CLIP
Figure 12: Pilot assembly
WARNING
The control has an interlock device. If the stove was lit, it
will not relight immediately. After shutting off all gas flow,
the pilot burner cannot be relit until the thermocouple has
cooled, releasing the electromagnet (Approx. 60 sec.). The
gas control knob is designed to operate by hand. Do not use
any tools during this operation.
BURNER FLAME APPEARANCE
Once the unit is lit, observe the flame pattern and adjust as
necessary. You should perform a periodic visual check of
the burner flame. The burner flames can be adjusted by
means of the air shutter. To determine if the burner flame
needs adjustment, it is necessary to view the flame pattern
with the variable output control knob at its highest setting
(turn fully clockwise). Allow the unit to operate for 10
minutes enabling the entire unit to reach temperature and
for the flame pattern to stabilize. The flame pattern should
be similar to the one shown in Figure 13. There are several
guidelines to aid in determining if the flame pattern is
correct:
1. The flame should not be dirty, smoky, sooty, or lick the
top of the stove.
2. The flame should not rise off the burner; this is called
“lifting”.
3. Flames should not impinge heavily on the log set. They
should “fit” through the pre-formed spaces designed in
the log set.
Figure 13: Typical flame appearance
ROUTINE MAINTENANCE AND
CARE
The Bari requires minimal routine maintenance and care.
Ensure the Bari is cool and off when being cleaned, or
serviced. Once a year, the unit, and venting system should
be inspected by qualified service personnel to insure that
they are clean, free of obstruction, safe, and in good
working order. If service or maintenance is required,
qualified service personnel should perform it.
WARNING: Do not substitute materials. For
replacement parts, or for information about parts or
service, contact your local Hearthstone dealer.
CLEANING
WARNING: Do not clean the unit when hot.
The unit should receive regular cleaning on, under, and
around the stove to prevent the buildup of dust and lint. The
exterior surfaces of the unit can be cleaned using soap,
water, and a soft cloth. Do not use abrasive or chemical
cleaners and take care not to scratch the glass or enamel
finish (if so equipped) when cleaning the unit. The use of
chemical wax based cleaners or polishes are not
recommended due to the potential for discoloration of the
stones, castings or enamel when the residues of the cleaners
or polishes are exposed to heat. Excessive buildup of dust,
spider webs, or room air contamination may cause odors
when the stove is hot.
FIREBOX,PILOT,&BURNER ASSEMBLY
The firebox requires periodic cleaning to prevent the
accumulation of dust, lint, and other debris. To clean the
firebox, set the ON/OFF/REMOTE switch to the “OFF”
position, and turn off the gas at the gas control valve. When
the unit is cool, open the front door. Carefully remove the
decorative log set, taking care not to damage the logs or

HearthStone Quality Home Heating Products, Inc. BARI 8180 Gas-Fired Direct-Vent
20
chip the enamel cast iron. Clean the firebox and burner,
and carefully vacuum the entire surface of the log set.
Thoroughly vacuum the ports (holes) along the top of the
burner, and the pilot assembly.
With the decorative logs out of the firebox. Briefly light
the unit. Check to insure a proper flame is burning from
each burner port. The pilot flame should be large enough to
engulf the thermopile and thermocouple as shown in Figure
12.
NOTE: Do not operate the unit for more than 1-2
minutes without the log set in place. Turn the unit off by
setting the thermostat to “OFF”, and turning the gas
control valve off. Allow the unit to cool.
Check and clean any burner ports that are not burning, or
not burning properly. Clean burner ports using a soft brush
or vacuum cleaner. If the pilot flame height needs
adjustment, it should be adjusted by qualified service
personnel as described on page 18.
Complete the cleaning procedure by carefully placing the
log set within the firebox. Re-install the glass assembly and
front cast. Turn on the gas, light the unit and check for
proper operation. Flame patterns should look similar to the
flames in Figure 13. Regularly check to insure the area
around the Bari is kept free from combustible materials,
gasoline, and other flammable vapors and liquids. Check
that the flow of combustion and ventilation air is not
obstructed.
DOOR REMOVAL PROCEDURE:
1. Open the door and remove the push nut from the upper
hinge pin, and remove the pin.
2. Tilt the top of the door outward, and then lift the door
up off the lower pin. The door weighs 81 pounds (37
kg) – so use a helper if necessary.
3. Ensure the brass washer remains in place on the lower
pin.
4. Place the door face down on a padded work surface.
Use two rolled up towels, or similar, under the door to
stabilize the curved door during maintenance.
5. When reinstalling the door, use a new push nut on the
upper hinge pin.
GLASS REPLACEMENT PROCEDURES:
1. Follow the instructions included with the replacement
glass kit.
2. Remove the door (see door removal procedure above).
3. Remove the screws from the glass retainer (use
penetrating oil if necessary) – lift the retainer off the
glass. Set aside for reinstallation.
4. Remove the inner glass frame from around the glass.
Set aside for reinstallation.
5. Carefully lift the damaged glass out of the door and
discard.
6. Remove any remaining glass and old gasket material.
7. Clean the screw holes and place a small amount of
anti-seize compound in each one.
8. Place the gasketed new glass onto the door.
9. Important! Center the glass and ensure that the edges
of the curved glass are parallel with the edges of the
opening.
10. Reinstall the inner glass frame (limits pressure on glass
from the retainer).
11. Check glass position again (centered, and parallel),
then screw the glass retainer back on the door using a
crisscross pattern. Tighten the screws no more than
1/8th of a turn after they seat. (The glass will break at
this point if not positioned correctly. If the glass shifts
too much to one side, you will see the gasket from the
outside)
12. Apply a light film of anti-seize lubricant on the door’s
hinge pins and washer if needed.
13. Install the door.
14. After 5 or 6 fires, check the glass retainer screws, and
retighten if necessary.
Required Glass Kit: Part Number: 040-057-V (Glass with
gasket applied).
Figure 14: Door assembly