Heathkit GC-1005 User manual

"
D
D
!L
GC-1005
Electronic
Clock
Copyright
01972
Heath
Company
All
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PRICE
$2.00

TABLE
OF
CONTENTS
Assembly
and
Operation
of
the
ELECTRONIC
CLOCK
MODEL
GC-1005
Introduction.
2
Parts
List.
2
Assembly
Notes
.
4
Step-by-Step
Assembly
.
5
Cabinet
Top
.15
Cabinet
Bottom.16
Alternate
Line
Voltage
Wiring
.17
Other
Wiring
.17
Decorating
.20
Initial
Tests
.
2
1
Operation
.22
In
Case
of
Difficulty
.23
Troubleshooting
Chart.24
Specifications
.
2
5
Circuit
Fundamentals.26
Chassis
Photograph
.
•.27
Circuit
Board
X-Ray
Views
.28
Circuit
Board
Voltage
Charts
.30
Identification
Chart.31
Schematic..
.(fold-out
from
page)
.31
Warranty.Inside
front
cover
Customer
Service.Inside
rear
cover
HEATH
COMPANY
BENTON
HARBOR.
MICHIGAN
49022

INTRODUCTION
The
Heathkit
Model
GC-1005
digital
Electronic
Clock
has
many
attractive
features,
including:
a
wiring
option
that
lets
it
display
either
12-hour
or
24-hour
time;
an
AM-PM
alarm
with
snooze
alarm;
a
6-digit,
easy-to-read
display;
a
power
interruption
indication;
a
50
or
60
Hz
wiring
option;
and
a
120-volt
or
240-volt
wiring
option.
The
heart
of
the
Clock
is
an
MOS/LSI
*
integrated
circuit
that
performs
all
the
logic
functions
of
keeping
time.
A
simple
wiring
option
lets
your
Clock
display
either
12-hour
or
24-hour
time.
The
clock
"knows"
the
difference
between
AM
and
PM
and
will
only
sound
the
alarm
for
the
one
time
(either
AM
or
PM,
but
not
both)
in
24
hours
that
you
desire.
The
snooze
alarm
waits
approximately
seven
minutes
each
time
it
is
reset,
until
it
sounds
again.
'MOS/LSI
(Metal
Oxide
Semiconductor/Large
Scale
Integration)
The
readout
tubes
clearly
display
the
time
on
a
sloped
surface,
and
the
6-digit
display
shows
ail
8's
if
there
is
a
significant
power
line
interruption.
The
Clock
can
be
wired
to
operate
from
either
a
50
Hz
or
a
60
Hz
power
line,
or
120
volts
or
240
volts
AC.
Attractive,
modern
styling;
small
size;
and
solid-state
dependability
make
this
Clock
ideally
suited
for
your
office,
your
home,
or
almost
anywhere.
Refer
to
the
"Kit
Builders
Guide"
for
complete
information
on
unpacking,
parts
identification,
tools,
wiring,
soldering,
and
step-by-step
assembly
procedures.
PARTS
LIST
Check
each
part
against
the
following
list.
The
key
numbers
correspond
to
the
numbers
in
the
Parts
Pictorial
(fold-out
from
Page
5).
Any
part
that
is
packaged
in
an
individual
envelope
with
the
part
number
on
it
should
be
placed
back
in
the
envelope
after
it
is
identified
until
it
is
called
for
in
a
step.
CAUTION:
The
integrated
circuit
(#443-601)
can
be
damaged
by
static
voltage.
Do
not
handle
it
until
you
are
told
to
do
so.
To
order
a
replacement
part,
use
the
Parts
Order
Form
furnished
with
this
kit.
If
a
Parts
Order
Form
is
not
available,
refer
to
"Replacement
Parts"
inside
the
rear
cover
of
the
Manual.
KEY
PART
PARTS
DESCRIPTION
PRICE
No.
No.
Per
Kit
_
Each
RESISTORS
NOTE:
Each
of
the
following
resistors
has
a
10%
tolerance
unless
otherwise
noted.
10%
is
indicated
by
a
silver
fourth
color
band,
while
5%
is
indicated
by
a
gold
band.
1/4-Watt
A1
146-12
/
27
kft
(red-violet-
orange)
.10
A1
1-12-12
0
82
kft
(gray-red-
orange)
.10
A1
1-90-12
r)
91
kft,
5%
(white-brown-
orange)
.10
A1
1-32
12
0
100
kft
(brown-black-
yellow)
.10
A1
1-16-12
<9
180
kft
(brown-gray-
yellow)
.10
KEY
PART
PARTS
DESCRIPTION
PRICE
No.
No.
Per
Kit
Each
1/2-Watt
n
A2
1-45
220
ft
(red-red-brown)
JO
A2
1-13
ft)
2700
ft
(red-violet-red)
.10
A2
1-114
8200
ft,
5%
(gray-red-
.20
A2
1-109
©
0
red)
12
kft,
5%
(brown-
red-orange)
.20
A2
1-162
15
kft,
5%
(brown-
green-orange)
.10
©
A2
1-22
22
kft
(red-red-
orange)
.10
©
A2
1-23
27
kft
(red-violet-
orange)
.10
©
<3
A2
147
56
kft
(green
blue-
orange)
.10
A2
1-121
120
kft
(brown-red-
yellow)
.10

KEY
PART
PARTS
DESCRIPTION
PRICE
No.
No.
Per
Kit
Each
Resistors
(cont'dJ^.
A2
1-30
270
kS2
(red-violet-
.10
A2
1-33
<D
yellow)
470
kI2
(yellow-violet-
.10
A2
1-35
CD
yellow)
1
MS3
(brown-black-
green)
.10
CAPACITORS
A3
20-100
30
pF
mica
.20
A4
21-163
&
.001
fi
F
disc
.10
A5
27-63
a)
.022
mF
Mylar*
.10
A6
25-30
X
Dual
20
juF
electrolytic
1.00
A7
25-241
S>
1200
*iF
electrolytic
.90
DIODES
B1
56-25
i
1N4166A
zener
1.00
B1
56-56
8
1N4149
.20
B1
57-27
1
1N2071
.50
B1
57-65
2
1N4002
.20
TRANSISTORS-INTEGRATED
CIRCUIT
NOTE:
Transistors
and
integrated
circuits
are
marked
for
identification
in
one
of
the
following
four
ways:
1.
Part
number.
2.
Type
number.
(In
integrated
circuits
this
refers
only
to
the
numbers:
the
letters
may
vary.)
3.
Part
number
and
type
number.
4.
Part
number
with
a
type
number
other
than
the
one
listed.
B2
417-811
7
MPS-L01
transistor
.40
B2
417-295
6
MPS-L51
transistor
.50
B2
417-801
8
MPS-A20
transistor
.20
B3
443-601
<D
MK5017AA
integrated
15.00
circuit
SWITCH
ESI
NSULATORS
B4
60-1
SPST
switch
.20
60-6
q)
SPST
switch
with
spring
.30
return
B5
60-2
©
DPDT
switch
.30
B6
75-52
Switch
insulator
.10
B7
75-103
Fish
paper.
5-1/2"
x
1-7/8'
’*
10
B8
75-93
CD
Fish
paper,
1"
x
1"
.10
B9
75-138
fa)
Rubber
foot
.10
CORD-WIRE-CABLE
8944
(3^
Line
cord
.55
*
Du
Pont
Registered
Trademark
KEY
PART
PARTS
DESCRIPTION
No.
No.
Per
Kit
Cord-Wire-Cable
(cont'd.)
340-11
©
Bare
wire
(used
only
O
for
soldering
iron
tip)
344-50
Black
wire
347-55
0
8-wire
cable
HARDWARE
Cl
250420
7
2-32
x
1/4"
self-tapping
screw
C2
250-52
3
440
x
1/4"
screw
C3
252-2
3
440
nut
C4
254-9
3
#4
lockwasher
C5
250-276
12
6-32
x
3/8"
flat
head
screw
C6
250-381
2
6-32
x
3/8"
black
screw
250-89
1
6-32
x
3/8"
screw
C7
250-1156
4
6-20
x
2-1/4”
self¬
tapping
screw
C8
252-3
3
6-32
nut
C9
253-60
2
#6
flat
washer
CIO
254-1
5
#6
lockwasher
C11
259-1
6
#6
solder
lug
CIRCUIT
BO
ARDS-CABINET-LAB
ELS
85-1239-3
Q
Main
circuit
board
85-1240-2
vn
Display
circuit
board
D1
92-77
Cabinet
top
D2
92-78
Cabinet
bottom
D3
390-341
Heathkit
label
390-362
(n
Fuse
label
390-926
Cord
disconnect
label
390-995
O
Wood-grain
trim
391-34
©
Blue
and
white
label
MISCELLANEOUS
54-820
<D
Power
transformer
El
204-1876
Angle
bracket
E2
205-141
Tool
plate
E3
258-167
©
Speaker
clamp
E4
346-6
q)
Sleeving
E5
401-163
vu
Speaker
E6
411-286
(
y
Display
tube
E7
412-11
cp
Neon
lamp
E8
42140
<J>
3/16-ampere
slow-blow
fuse
E9
43143
Terminal
strip
E10
432-134
56'
Connector
pin
Ell
432-144
©
Integrated
circuit
(1C)
connector
El
2
432-199
(5
Wire
nut
PRICE
Each
.05/ft
.05/ft
.
25/ft
.05
.05
.05
.05
.05
.05
.05
.10
.05
.05
.05
.05
1.65
.85
1.20
1.10
.10
.10
.15
.40
4.60
.15
.10
.05
.05
1.40
5.00
.20
.40
.10
.10
.01
.10

KEY
PART
PARTS
DESCRIPTION
PRICE
No,
No.
Per
Kit
Each
Miscellaneous
E13
446-609
490-5
597-260
597-308
The
prices
apply
only
on
purchases
from
the
Heath
Company
where
shipment
is
to
a
U.S.A.
destination.
Add
10%
(minimum
25
cents)
to
the
price
when
ordering
from
a
Heathkit
Electronic
Center
to
cover
local
sales
tax,
postage,
and
handling.
Outside
the
U.S.A.,
parts
and
service
are
available
from
your
local
Heathkit
source
and
will
reflect
additional
transportation,
taxes,
duties,
and
rates
of
exchange.
(cont'd.)
Window
1.20
Nut
starter
.10
Parts
Order
Form
Kit
Builders
Guide
Manual
(See
front
cover
2,00
for
part
number.)
Solder
(Additional
6'
rolls
of
solder,
#331-13,
can
be
ordered
for
25
cents
each.)
ASSEMBLY
1.
Before
you
start
to
assemble
this
kit,
read
the
wiring,
soldering,
and
step-by-step
assembly
information
in
the
"Kit
Builders
Guide."
2.
Due
to
the
small
foil
area
around
the
circuit
board
holes
and
the
small
areas
between
foils,
it
will
be
necessary
to
use
the
utmost
care
to
prevent
solder
bridges
between
adjacent
foil
areas.
Use
only
a
minimum
amount
of
solder
and
use
no
larger
than
a
25-watt
soldering
iron
with
a
small
tip.
Allow
it
to
reach
operating
temperature,
and
then
apply
it
only
long
enough
to
make
a
good
solder
connection.
3.
I
f
a
small
wattage,
small-tip
soldering
iron
is
not
available,
proceed
as
follows:
Be
sure
your
soldering
iron
is
cool.
Wrap
the
large
bare
wire
(supplied)
tightly
around
the
soldering
iron
tip
as
shown
in
Figure
1.
Allow
approximately
1/4"
of
wire
to
extend
beyond
the
end
of
the
soldering
iron.
Cut
the
wire
end
to
a
NOTES
chisel
shape
as
shown.
Occasionally
apply
solder
to
the
turns
of
large
bare
wire
to
achieve
a
good
heat
transfer.
4.
Resistors
will
be
called
out
by
their
resistance
value
in
n,
kfi,
or
MJ2,
and
color
code.
5.
Capacitors
will
be
called
out
by
their
capacitance
value
(in
pF
or
u
F)
and
type
(disc,
mica,
Mylar,
or
electrolytic).

Page
21
Refer
to
Figure
2
(fold-out
from
Page
23)
to
identify
the
function
of
each
switch.
NOTE:
If
you
do
not
obtain
the
proper
results
in
any
of
the
following
steps,
unplug
the
line
cord
plug
and
proceed
to
the
"In
Case
of
Difficulty"
section
on
Page
22.
(
)
Set
the
six
switches
to
the
positions
shown.
(
)
Plug
the
line
cord
plug
into
an
AC
outlet.
Each
of
the
six
display
digits
should
indicate
an
eight.
(
)
Push
the
TIME
HOLD
switch
to
the
right
and
back
again.
The
display
should
now
indicate
12:00:00
or
00:00:00
and
start
keeping
time.
(
)
Push
the
Alarm
Set
switch
to
the
right.
The
display
should
now
indicate
12:00:00
or
00:00:00
and
the
AM-PM
lamp
should
be
on.
<
)
Push
and
hold
the
HOURS
SET
AHEAD
switch
to
the
right.
The
HOURS
DISPLAY
will
now
advance
one
digit
each
half
second.
The
AM-PM
lamp
will
turn
on
and
off
each
six
seconds.
(
)
Release
the
HOURS
SET-AHEAD
switch.
{
)
Push
and
hold
the
MINUTES
SET-AHEAD
switch
to
the
right.
The
MINUTES
DISPLAY
will
now
advance
one
digit
each
half
second.
(
)
Push
both
the
MINUTES
SET
AHEAD
switch
and
the
HOURS
SET-AHEAD
switch
to
the
right.
The
tens
of
minutes
will
now
advance
one
digit
each
half
second.
(
)
Push
the
MINUTES
and
HOURS
SET-AHEAD
switches
as
necessary
until
the
MINUTES
DISPLAY
indicates
45
minutes;
then
quickly
release
the
MINUTES
SET-AHEAD
switch.
Continue
holding
the
HOURS
SET-AHEAD
switch
until
the
HOURS
DISPLAY
indicates
6
and
the
AM-PM
lamp
is
on
(indicating
AM).
Then
quickly
release
the
switch.
(
)
Push
the
ALARM
SET
switch
to
the
left.
{
)
Push
the
ALARM
ON-OFF
switch
to
the
ON
(down)
position.
(
)
Push
the
TIME
HOLD
switch
to
the
right.
(
)
Push
both
the
HOURS
SET-AHEAD
switch
and
the
MINUTES
SET-AHEAD
switch
to
the
right
as
necessary
until
the
MINUTES
DISPLAY
indicates
44
minutes.
Then
quickly
release
the
MINUTES
SET-AHEAD
switch.
(
)
Continue
holding
the
HOURS
SET-AHEAD
switch
until
the
HOURS
DISPLAY
indicates
6
and
the
AM-PM
lamp
is
on
(indicating
AM).
Then
quickly
release
the
switch.
(
}
Push
the
TIME
HOLD
switch
to
the
left.
The
clock
should
now
start
keeping
time
and
in
approximately
one
minute
the
alarm
should
sound.
(
)
When
the
alarm
sounds,
push
the
SNOOZE
ALARM
switch
down
(to
reset
the
snooze
alarm)
and
release
the
switch.
In
approximately
seven
minutes,
the
alarm
should
sound
again.
(
)
Push
the
ALARM
ON-OFF
switch
up
to
the
OFF
position.
This
completes
the
"Initial
Tests."
INITIAL
TESTS
<
)

OPERATION
Figure
2
(fold-out
from
Page
23)
points
out
the
switches
and
displays
of
your
Clock.
These
switches
and
displays
are
further
described
below.
1.
ALARM
ON-OFF
SWITCH
-
Turns
the
alarm
on
and
off.
Down
is
on.
NOTE:
After
the
alarm
sounds,
if
you
wish,
you
may
turn
the
alarm
off
and
immediately
return
the
switch
to
the
ON
position.
The
alarm
will
then
sound
24
hours
later.
2.
SNOOZE
ALARM
SWITCH
-
Resets
the
alarm
to
go
off
seven
minutes
later.
3.
HOURS
SET-AHEAD
SWITCH
-
Advances
the
HOURS
DISPLAY
one
hour
each
half
second.
4.
MINUTES
SET-AHEAD
SWITCH
-
Advances
the
MINUTES
DISPLAY
one
minute
each
half
second.
3
and
4.
When
used
together,
they
advance
the
MINUTES
DISPLAY
ten
minutes
each
half
second.
5.
ALARM
SET
SWITCH
—
Allows
you
to
set
the
alarm
using
the
HOURS
and
MINUTES
SET-AHEAD
switches.
Also
allows
the
display
to
indicate
the
time
for
which
the
alarm
is
set.
(Time
continues
to
be
kept
even
though
it
is
not
displayed
when
this
switch
is
being
used.)
6.
TIME
HOLD
SWITCH
—
Allows
you
to
set
the
Clock
ahead
to
the
desired
time,
using
the
HOURS
and
MINUTES
SET-AHEAD
switches,
and
then
start
the
clock
when
the
desired
time
arrives.
7.
AM-PM
LAMP
—
Indicates
AM
when
on
and
PM
when
off;
only
when
setting
the
alarm
or
the
time.
The
Lamp
is
not
on
during
normal
operation.
8,9,
and
10.
HOURS,
MINUTES,
and
SECONDS
DISPLAY
—
Indicate
the
time
or
the
time
that
the
alarm
is
set
for.
Indicates
all
8's
when
first
plugged
in
or
when
power
has
been
interrupted
for
several
seconds.
TO
SET
THE
TIME:
1.
Push
the
TIME
HOLD
switch
to
the
right.
2.
Push
the
MINUTES
SET-AHEAD
and
HOURS
SET-AHEAD
switches
(separately
or
together)
as
necessary
to
advance
the
display
to
a
desired
time.
Be
sure
the
AM-PM
lamp
is
on
or
off
as
desired
—
on
is
AM;
off
is
PM.
3.
Watch
another
clock.
When
the
time
gets
to
the
time
on
the
display,
push
the
TIME
HOLD
switch
to
the
left.
TO
SET
THE
ALARM:
1.
Push
the
ALARM-SET
switch
to
the
right.
(The
clock
will
continue
to
keep
time,
even
though
the
display
is
stationary.)
2.
Push
the
MINUTES
SET-AHEAD
and
HOURS
SET-AHEAD
switches
(separately
or
together)
as
necessary
to
advance
the
display
to
a
desired
time.
Be
sure
the
AM-PM
lamp
is
on
or
off
as
desired
-
on
is
AM;
off
is
PM.
3.
Push
the
ALARM-SET
switch
to
the
left.
4.
Push
the
ALARM
ON-OFF
switch
down
to
the
ON
position.
FOR
DAYLIGHT
SAVINGS
TIME:
1.
Push
the
HOURS
SET-AHEAD
switch
to
the
right
and
advance
the
HOURS
DISPLAY
to
the
desired
hour.
NOTE:
To
go
back
an
hour,
advance
the
display
23
hours.

IN
CASE
OF
DIFFICULTY
This
section
of
the
Manual
is
divided
into
two
parts.
The
first
part,
titled
"General
Troubleshooting
Information,"
describes
what
to
do
about
the
difficulties
that
may
occur
right
after
your
Clock
is
assembled.
The
second
part,
titled
"Troubleshooting
Chart,”
is
provided
to
assist
you
in
servicing
the
Clock
if
the
"General
Troubleshooting
Information"
fails
to
clear
up
the
problem,
or
if
difficulties
occur
after
your
Clock
has
been
in
use
for
some
time.
The
"Troubleshooting
Chart"
lists
a
number
of
possible
difficulties
that
could
arise
along
with
several
possible
solutions
to
those
difficulties.
Try
to
analyze
the
symptoms
of
any
problem
you
might
have
before
starting
any
troubleshooting
procedure.
This
can
usually
be
accomplished
by
trying
the
various
functions
of
your
Clock
to
determine
abnormal
operations.
A
review
of
the
"Operation"
section
above
may
help
your
analysis.
NOTE:
Refer
to
the
"Circuit
Board
X-Ray
Views"
on
Pages
28
and
29
for
the
physical
location
of
parts
on
the
circuit
boards.
GENERAL
TROUBLESHOOTING
INFORMATION
1.
Check
all
the
wires
that
are
connected
between
the
two
circuit
boards
and
between
the
circuit
boards
and
other
parts.
Trace
each
wire
in
colored
pencil
on
the
Pictorial
as
it
is
checked.
Make
sure
these
wires
are
connected
to
the
proper
points
and
are
properly
soldered.
Someone
who
is
not
familiar
with
the
unit
may
notice
something
you
have
consistently
overlooked.
2.
Be
sure
the
1C
is
seated
properly
in
its
socket.
3.
About
90%
of
the
kits
that
are
returned
for
repair
do
not
function
properly
because
of
poor
connections
and
soldering.
Therefore,
many
troubles
can
be
located
by
a
careful
inspection
of
connections
to
make
sure
they
are
soldered
as
described
in
the
"Soldering"
section
of
the
"Kit
Builders
Guide."
Reheat
any
doubtful
connections.
4.
Closely
examine
each
circuit
board
foil
in
a
good
light
to
see
that
no
solder
bridges
exist
between
adjacent
connections.
If
available,
a
magnifying
glass
would
be
helpful
for
this
purpose.
Remove
any
solder
bridges
by
holding
a
clean,
hot
soldering
iron
tip
between
the
two
points
that
are
bridged
until
the
excess
solder
flows
down
onto
the
tip.
Compare
your
foil
pattern
against
the
"X-Ray
Views"
on
Pages
28
and
29.
5.
Be
sure
each
transistor
is
in
its
proper
location
(correct
part
number
and/or
type
number).
Be
sure
that
each
transistor
lead
is
in
the
right
hole
and
has
a
good
solder
connection
to
the
foil.
6.
Check
the
integrated
circuit
for
proper
positioning.
(Be
sure
the
dot
or
notched
end
of
the
1C
is
over
the
half
dot
printed
on
the
circuit
board.)
7.
Check
each
capacitor
value.
Be
sure
that
a
capacitor
of
correct
value
is
installed
at
each
capacitor
location.
Check
each
electrolytic
capacitor
to
be
sure
the
lead
near
the
positive
(+)
marking
is
at
the
correct
position.
8.
Check
each
resistor
value
carefully.
It
would
be
easy,
for
example,
to
install
a
2200
ft
(red-red-red)
resistor
where
a
22
kft
(red-red-orange)
resistor
is
called
for.
A
resistor
that
is
discolored,
or
cracked,
or
shows
any
sign
of
bulging
would
indicate
that
it
is
damaged
and
should
be
replaced.
Since
damaged
resistors
are
often
the
result
of
some
other
difficulty
(such
as
faulty
wiring),
you
should
try
to
find
out
what
caused
the
damage
before
you
replace
the
part.
9.
Be
sure
the
correct
diode
is
installed
at
each
diode
location,
and
that
the
banded
end
is
positioned
correctly.
10.
C
heck
all
component
leads
connected
to
the
circuit
boards.
Make
sure
the
leads
do
not
extend
through
the
circuit
board
and
come
in
contact
with
other
connections
or
parts.
If
you
still
cannot
locate
and
correct
the
trouble
after
the
above
tests
are
completed,
and
if
a
voltmeter
is
available,
check
your
Clock's
voltages
against
the
voltages
shown
on
the
Schematic
Diagram
(fold-out
from
Page
31)
and
in
the
"Circuit
Board
Voltage
Charts"
(Page
30).
NOTE:
In
an
extreme
case
where
you
are
unable
to
resolve
a
difficulty,
refer
to
the
"Customer
Service"
information
inside
the
rear
cover
of
the
Manual.
Vour
Warranty
is
located
inside
the
front
cover
of
the
Manual.
(
WARNING:
Hazardous
voltages
are
exposed
in
the
Clock
when
the
cabinet
top
is
removed
and
the
line
cord
is
plugged
into
the
AC
outlet.
See
"Chassis
Photograph
"
on
Page
27.


Figure
2

Page
24
Troubleshooting
Chart
This
chart
lists
the
condition
and
possible
cause
of
several
malfunctions.
If
a
particular
part
or
parts
are
mentioned
(Q107
for
example)
as
a
possible
cause,
check
that
part
to
see
that
it
was
installed
and/or
wired
correctly.
It
is
also
possible,
on
rare
occasions,
for
a
part
to
be
faulty
and
require
replacement.
CONDITION
POSSIBLE
CAUSE
A
digit
or
a
segment
of
digit
does
not
light.
1.
Check
pins
of
that
display
tube.
The
same
segment
of
all
six
1
.
Associated
transistor
(Q101
digits
remains
lit
or
does
through
Q107).
See
above.
not
turn
on.
One
digit
does
not
light
or
has
1
.
Associated
transistors
(Q201
undesired
segment
glow.
through
0212)
as
follows:
V101B-
0211,0212.
V101A-Q209,
0210.
V102B-0207,0208.
V102A-Q205,
Q206.
VI03B
-
0203,
0204.
V103A-0201,0202.
2.
Display
tube.
Interchange
tubes
to
see
if
tube
is
bad.
None
of
the
digits
light.
1
.
Diode
D201.
2.
Fuse
F301.
3.
Check
for
+15
volts
at
BX
on
circuit
board.
4.
ZD201.
5.
D202.
6.
IC201.
One
digit
lights
up
much
brighter
1.
Associated
transistor
<0201
than
others.
through
Q212).
Only
one
digit
is
turned
on.
1.
IC201.
Time
or
alarm
cannot
be
set.
1.
Diodes
D204
through
D211.
2.
Switch
S301
through
S306.
3.
IC201.

CONDITION
POSSIBLE
CAUSE
Time
does
not
advance.
1
.
Diode
D203.
2.
IC201.
Alarm
does
not
work
properly.
1
.
Switch
S305
or
S306.
2.
Diode
D208
or
D209.
3.
Transistor
Q214.
4.
Speaker
SP301.
5.
IC201.
AM-PM
lamp
does
not
turn
1
.
Lamp
is
not
normally
on.
on.
See
Page
22.
2.
Switch
S301
or
S302.
3.
Transistor
Q213.
4.
V201.
5.
Resistors
R218,
R219,
or
R220
interchanged.
Clock
gains
time.
1
.
50
Hz
jumper
wire
was
installed.
See
Page
11,
left-hand
column,
step
5.
SPECIFICATIONS
Dis
P
|a
V
.
Six
full
digits.
Format
.
12
or
24
hour.
Accuracy.
Determined
by
accuracy
of
power
line
frequency.
Snooze
Alarm
.
Seven
minute
intervals.
Power
.
6.5
watts,
120
VAC
or
240
VAC,
50
Hz
or
60
Hz.
Dimensions.
7"
wide
x
5'-
deep
x
2-1/2"
high.
Wei
9
ht
.
3
lbs.
The
Heath
Company
reserves
the
right
to
discontinue
instruments
and
to
change
specifications
at
any
time
without
incurring
any
obligation
to
incorporate
new
features
in
instruments
previously
sold.

CIRCUIT
FUNDAMENTALS
The
following
fundamentals
will
give
you
a
better
understanding
of
the
circuit
relationships
in
your
Clock
and
describe
how
the
circuits
work
together.
Refer
to
the
Schematic
Diagram
{fold-out
from
Page
31)
while
you
read
the
following
information.
All
the
digital
logic
is
performed
inside
of
IC201.
The
remaining
circuitry
supplies
the
DC
power
and
responds
to
the
commands
from
IC201
to
drive
the
speaker
and
the
display
tubes.
Resistor
R204
and
capacitor
C201
are
the
timing
components
for
the
oscillator
inside
IC201.
The
oscillator
scans
(applies
a
positive
driving
pulse
to
first
D1,
then
D2,
then
D3,
etc.)
outputs
D1
through
D6
in
rapid
succession.
At
the
correct
times,
positive
pulses
are
applied
to
the
proper
pins
(9
through
15)
of
IC201
to
turn
on
the
correct
digits
in
the
proper
display
tubes.
Example:
Consider
the
time
08:56:21.
As
a
positive
pulse
is
applied
to
D1
(which
turns
on
transistors
Q201
and
Q202.
and
applies
230
volts
to
the
anode
of
tube
VI03,
part
A),
positive
pulses
are
also
applied
to
pins
13
and
14
of
the
1C.
These
pulses
at
pins
13
and
14
turn
on
transistors
Q105
and
Q107,
which
turn
on
segments
b
and
c
of
the
display
tube,
and
a
one
is
displayed.
The
other
digits
(of
VI03,
VI02,
and
VI01)
do
not
light
up
because
they
do
not
have
a
high
enough
voltage
at
their
anodes.
The
positive
pulse
is
then
applied
to
D2,
and
part
B
of
tube
VI03
receives
the
high
anode
voltage.
At
this
same
time,
positive
pulses
are
also
applied
to
pins
9,11,12,14,
and
15
of
the
1C.
This
turns
on
segments
a,
b,
g,
e,
and
d,
and
a
two
is
displayed.
Next,
positive
pulses
are
applied
to
D3
and
pins
9,
10,
11,
12,
13,
and
15
of
the
1C,
and
a
six
is
displayed
in
part
A
of
VI02.
The
scanning
continues
through
D6
and
then
starts
over.
This
happens
so
fast
that
all
six
digits
appear
to
be
on
at
once.
Transistor
Q213
turns
on
lamp
V201
at
the
proper
time
when
the
alarm
or
time
is
being
set,
and
transistor
Q214
drives
the
speaker,
SP301.
Diodes
D204
through
D211
are
a
diode
matrix
to
keep
the
DC
voltages
on
their
own
control
lines.
(D1
through
D6
are
the
control
lines.)
Dual-primary
transformer
T301
can
be
wired
to
operate
from
either
120
VAC
or
240
VAC.
Two
secondary
windings
furnish
the
voltage
required
by
the
Clock.
Diode
D201
forms
a
half-wave
rectifier,
and
capacitor
C203
and
resistor
R211
filter
this
voltage
that
drives
the
display
tubes.
Diode
D202,
resistor
R210,
and
capacitor
C204
also
are
a
rectifier
and
filter
circuit,
and
zener
diode
ZD201
maintains
the
proper
operating
voltage
for
IC201.
Diode
D203
is
another
rectifier
and,
along
with
resistors
R209
and
R208,
provides
the
proper
50
or
60
Hz
signal
to
act
as
the
Clock's
reference
frequency.
Capacitor
C202
is
a
filter
capacitor.

CHASSIS
PHOTOGRAPH
WARNING:
Boxed
in
area
indicates
hazardous
voltage
location.

ran*
liirt'fWjSl
~
rm-n
M
rani
IIHRSl
nrr>na
CQ9-r
Saras
ISaa
Jto^
EK|
85-1240
0^2f-e8
DISPLAY
CIRCUIT
BOARD
(Viewed
from
foil
side)
DISPLAY
CIRCUIT
BOARD
(Viewed
from
component
side)
CIRCUIT
BOARD
X-RAY
VIEWS
NOTE:
To
identify
a
part
shown
in
one
of
these
Views,
so
you
can
order
a
replacement,
proceed
in
either
of
the
following
ways:
1.
A.
Refer
to
the
place
where
the
part
is
installed
in
the
Step-by-Step
instructions
and
note
the
"Description"
of
the
part
(for
example:
22
kJ2,
.05
nF,
or
2N2712).
B.
Look
up
this
Description
in
the
"Parts
List."
2.
A.
Note
the
identification
number
of
the
part
(R-number,
C-number,
etc.).
B.
Locate
the
same
identification
number
(next
to
the
part)
on
the
Schematic.
The
"Description"
of
the
part
will
also
appear
near
the
part.
C.
Look
up
this
Description
in
the
"Parts
List."

1KB
31
sti'-iwa
lil.-v
MAIN
CIRCUIT
BOARD
(Viewed
from
foil
side)
C203
MAIN
CIRCUIT
BOARD
(Viewed
from
component
side)

Page
30
CIRCUIT
BOARD
VOLTAGE
CHARTS
MAIN
CIRCUIT
BOARD
(Viewed
from
component
side)
All
voltages
taken
with
IC201
removed.
DISPLAY
CIRCUIT
BOARD
(Viewed
from
component
side)

Page
31
IDENTIFICATION
CHART
COMPONENT
HEATH
PA
R
I
NUMBER
MAY
BE
RE
PLACED
WITH
V101.
V102,
VI03
A
I
I-286
SPERRY
RAND
S
P-352
0201.
Q203.
0205.0207,
0205.0211.
021
3.
Q214.
0202.
0204.
Q206.
0208,0210.0212
Q101-0107
Z
020
1
0204-0211
0201
0202.
D203
417-801
417
255
417-811
54-25
56-56
57
27
57-65
MPS-A20
MP5-L51
MPS-I
01
IM4I56A
ZENER
DIODE,
15V
17
mA
1N4145
SILICON
DIODE.
75V.
10mA
IN207
1
SILICON
DIODE.
600V.1A
1N4002
SILICON
DiOOE.
lOOV.1A.
IC201
443-601
M
K
501
7
A
A
I
DENT
1T1
CAT
1
ON
/
A1
B
1
°A2
oA6
oB2°B6
°A
7
»B7
°A3
=A5
oB3
=B5
°
A4
°B4
Af
A10
B8
A9
B10B9
VIEWED
FROM
FRONT
VIEWED
FROM
BACK
S-OM!
v-
PIN
N11
.VI
B
f
R
5
j
_
C
3
_
(1
Kl
n
!
‘_
II
DrCIMAI
8
mi
rrmul
A
NODE
9
10
l
NOT
USEDI
NOTE:
HEATH
PART
NUMBERS
ARE
STAMPED
ON
MOST
DIODES.
_[TF[
II
!0
1
!
S
J7
6
i
T
_
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2
JT
iHrMiiMiiir:
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KOirs
SCHEMATIC
OF
THE
HEATHKIT
ELECTRONIC
CLOCK
MODEL
GC-1005
■
*.
SYMBOL
INDICATES
A
OC
HIGH
INPUT
I.V.PEUANCE
VOL
IHDICATFD
TO
GROUKC.
VOLT
ARE
T
AKf
IV
WITH
I
C
201
REMOV
1-
*H
RrSIS
T
"/fi
VAIJES
ARL
IN
OHMS
K-ld90
a
M'J.O'JO.OOO
2.
ALL
CAPACI'OR
VAL'JFS
A*E
Ifc
|l
;
LMlE^S
UARKL5
O'HLKWISL.
J
^7
THIS
STUB
Cl
I
i
DIC
A
T
F
S
A
flftClMT
BOARD
GROUND.

HIS
SYMBOL
INDICATES
A
LETTERED
CIRCl'IT
BOARD
CONNECTION
JHIS
SYMBOL
INDICATES
A
DC
V
011
AGE
MEASURED
WITH
A
HIGH
INPUT
IM
RE
DA
N
Cl
VOLlMLTCR
r
ROM
THE
POINT
INOICA'lD
TO
GftOUNC.
VOLTAGES
MAY
VARY
-10*
**>0
ARE
TAKEN
WITH
I
C?01
REMOVED.
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2
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