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Heathkit DX 35 Guide

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:t HARBOR, MICHIGAN
ASSEMBLY AND OPERATION OF THE
HEATHKIT AMATEUR TRANSMITTER
MODEL DX-35
SPECIFICATIONS
Power Input: 65wattCW, 50 watt peak controlled carrier phone
Output Impedance: 50-1000 Q
Output Coupling: Pi network (coaxial)
Operation: CrystaUVFO, CW, Phone
and Coverage: 80, 40, 20, 15, 11, 10 meters
Tube Complement; 5U4GB Rectifier
12AX7 Speech Amplifier
12AU7 Carrier Control, Modulator
12BY7 Crystal Oscillator
12BY7 Buffer
6146 Final Amplifier
Power Requirements; 115 volts AC, 60 cycles, 175 watts
Cabinet Size: 13" wide x81/2" high x9" deep
Net Weight: 21 lbs.
Shipping Weight: 26 lbs.
4S0
HEATHKIT
TRANSMITTER
MODEL
DX-35
INTRODUCTION
The Heathkit Transmitter rhodel DX-35 was designed to permit maximum versatility at area-
sonable price. It features up to 65 watts input with three switch-selected crystal positions for
the novice operator. It includes controlled carrier phone operation and provision for VFO ex-
citation for the generalclass ham. It has sufficient output to drive larger transmitters when the
station is expanded, yet is small enough for field day .operation.
The DX-35 consists of one power supply, three radio frequency stages and two dual purpose audio
stages. Pi network output coupling is used to facilitate antenna matching. The panel controls
consist of akey jack, operation switch, band switch, drive control, pilot light, final tuning,
meter switch and antenna tuning. The mike connector, crystal switch, output connector, VFO
input and auxiMary socket are located on the rear chassis apron.
The following block diagram and circuit description will give the builder abetter imderstanding
of the transmitter. This knowledge is an invaluable aid to construction and a&;,such it is well
worth reading thoroughly. LETHAL VOLTAGES ARE PRESENT AT MANY POINTS ABOVE
AND BELOW THE CHASSIS. CONSEQUENTLY, GREAT CARE MUST BE EXERCISED WHEN
ANY TEST OR ADJUSTMENTS ARE MADE.
ANTENNA'yl^
XTALS
VFO
INPUT
KEY '
INPUT
Figure I
CIRCUIT DESCRIPTION
OSCILLATOR: A12BY7 tube is operated as amodified Pierce crystal oscillator, with the cry-
stals connected between grid and screen throxigh ablocking condenser. Three crystals may
be switched into the circuit by means of adouble pole switch which breaks both connections to
the crystals to prevent interaction. In the fourth switch position, the 12BY7 grid is connected
to ajack for external VFO control and the screen blocking condenser is grounded for screen
bypass.
The plate circuit is untuned for operation on 80 and 40 meters, tuned to 40 for operation on.20
and 15 meters and tuned to 20 for operation on 10 meters. TheTbscillator is capacity couple'd to
a12BY7 buffer stage.
Plate and screen voltagefor the oscillator st^e are derived from the buffer stage cathode. The
two 12BY7 tubes are operated in series across the 600 volt suplpiy and receive approximately
300 volts apiece. This eliminates the necessity of power-wasting- dropping resistors.
Page 3
BUFFER: The 12BY7 buffer stage has an independent filament supply to prevent heater-to-
cathode breakdown as this cathode is 300 volts above the other tubes. The plate of the buffer
is shunt-fed directly from the 600 volt supply through a1.1 mh RF choke. The plate circuit for
the buffer stage actually appears in the grid circuit of the 6146 amplifier. The buffer plate is
capacity coupled to the amplifier grid coils and is tuned along with the amplifier grid.
FINAL AMPLIFIER: By placing the tuned circuit in the grid of the final amplifier, the normal
grid RFchokeis eliminated. This lessens the possibility of low frequency parasitics due to the
grid choke and also the chance of coupling from the final grid choke to the shunt-feed choke of
the buffer stage. An air trimmer capacitor across the grid coils adjusts the grid drive by tun-
ing the grid for maximum efficiency across the band.
The plate circuit is shunt-fed through a2.5mh RF.choke andcapacity coupled into the pi network
tank circuit. For operation at 80 and 40 meters, a68 ^l|x^ 1000 volt fixed capacitor is automat-
ically paralleled with the plate tuning capacitor by means of the bandswitch. A900 uiif variable’
capacitor is permanently connected across the output of the pi circuit for antenna loading.
s
MODULATOR: A12AX7 tube is used as atwo-stage resistance coupled speech amplifier. The
output of the speech amplifier is split into two channels, one of which feeds one-half of a12AU7
acting as acontrol tube. The control tube averages the audio level in its cathode circuit as a
DC bias which is applied to the other half of the 12AU7 acting as acathode follower. The other
half of the speech amplifier output is applied to the grid of the cathode follower and appears as
asuperimposed audio signal on the DC output of the cathode follower. The combined output of
the cathode follower is applied to the screen of the 6146 RF amplifier and results in avarying
DC screen voltage with an audio component. The net result is achange in both RF output and
modulation as the audio level changes.
POWER SUPPLY; The power supply consists of atransformer-operated full wave rectifier cir-
cuit with achoke input filter. Two filter capacitors are operated in series to withstand the
voltage involved. Two Identical resistors across the filter capacitors serve adual purpose of
equalizing the filtervoltage andacting as ableeder resistor to stabilize the output under varyii^
load conditions. A5U4GB tube is used as the full wave rectifier. This tube is aheavy-duty
version of the regular 5U4G. Some of the tube ratings have been exceeded while others are
operated under the maximum permissible. Tests have indicated that by using the heavy duty
tube with choke input and alight current load, no difficulty should be encountered.
NOTES ON ASSEMBLY AND WIRING
Many of these kits will probably be constructed by people just starting in the amateur radio field.
Consequently, the step-by-step instructions in tWs manual have been covered in considerable
detail. Read each step completely through and be Sure it is understood before proceeding with
the operation called for. This will assure that acomplicated step is performed in the proper
sequence in order to complete it with the least possible difficulty.
There is considerable similarity between the screws and nuts of the 3-48 and the 4-40 hardware
supplied. Before using these pieces, examine them closely to determine that you have the part
called for in the instructions. This is particularly true of the small size 4-40 nuts which re-
semble 3-48 nuts in physical size. These nuts may even hold on a3-48 screw, but will, feel
loose. If any doubt exists, try the nut on a4-40 screw to check it. There are only three of these
and they should be used in mounting the crystal sockets.
In the design of the Heathkit DX-35, no effort was spared to obtain the highest quality components
and assemble them in the best possible arrangement. By the same token, the kit builder should
exercise agreat deal of care during assembly and wiring. Only by putting the best possible
workmanship into the kit, can best results be obtained from it. There is also a great deal of
personal satisfaction in aneat, professional-lookingtransmitter, resulting from careful assem-
bly and wiring. Acommon factor of radio frequency instruments is the critical placement of
leads and components. The use of extensive shielding in the DX-35 has eliminated agreat deal
of this. However, the lead dress shown in the pictorials and bottom chassis photograph should
be followed carefully.
Page 4
This manual is supplied to assist you in every way to complete the DX-35 with the least possible
chance forerror. We suggest (hatyou take afew minutes now and read the entire manual, omit-
ting the step-by-step instructions, before any work is started. This will enable you to proceed
witii the work muc'h faster when construction is begun. The large fold-in pictorials are handy
to attach to the wail above your work space. Their use will greatly simplify the construction of
the kit- These diagrams are repeated in smaller form within the manual. We suggest that you
retain the manual in your-files for future reference both in the use of the DX-35 and for its main-
tenance. During the initial testing of the transmitter, it will be out of its cabinet. REMEMBER
THAT VOLTAGES DANGEROUS TO LIFE ARE PRESENT AT PRACTICALLY ALL POINTS
ON THE CHASSIS.
NOTE; Sometimes the builder may find aplace where it is difficult to hold a nut for assembly.
Using long-nosed pliers, press apiece of solder across one side of the nut until the solder is
forced part way into the threads. This will hold the nut and furnish anarrow handle useful for
inserting the nut into tight places.
During the assembly and wiring procedure, arag or some soft material should be placed over
the work bench to prevent marring or scratching the chassis or component finish. Capacitors,
resistors and transformers usually have leads longer than necessary to make the indicated con-
nections. In the interest of both efficiency and appearance, the leads should be cut to an appro-
priate length before the connections are made.
In many cases, the specified wire lengths may seem long. These lengths were chosen so the
wire could be run close to the chassis and formed for the best appearance. Marking the letters
of the tube sockets and terminal strips on the chassis as they are installed will be a great help
during the wiring procedure.
The actual tube markings may differ from the type specified in the parts list by an additional
suffix (A, B, GT, etc. ). This denotes aminor variation which will not affect the operation of
the completed instrument.
In order to expedite delivery to you, we are occasionally forced to make minor substitutions of
parts. Such substitutions are carefully checked before they are approved and the parts supplied
willworksatisfactorily. By checking the parts list for resistors, for example, you may find that
a2KG resistor has been supplied in place of a2.2 KfJ as shown in the parts list. These changes
are self-evident and are mentioned here only to prevent confusion in checking the contents of
your kit. We strongly urge that you follow the wiring and parts layout shown in the manual. The
position of wires and parts is extremely critical in astable transmitter and changes mayser-
iously affect the charjK^teristics of the circuit. Resistors and condensers generally have atoler-
ance rating of *10% unless otherwise stated In the parts list. Therefore, a100 KSl resistor may
test anywhere from 90 Kfl to 110 Kf2. The letter Kis commonly used to designate a multiplier
of 1000. PROPER SOLDERING PROCEDURE
Only asmall percentage ofHeathkil purchasers find itnecessary to return an instrument forfac-
tory service. Of these, by far the largest proportionfunctionimproperly duetd'pooror improper
soldering.
Correct soldering technique is extremely important. Goodsolder joints are essential if the per-
formance engineered intothe kit is to befully realized. If you are abeginner with no experience
in soldering, ahalf-hour's practice with odd lengths of wire and atube socket will be aworth-
while investment.
High quality solder of the proper grade is most important. There are several different brands
of solder on the market, each clearly marked ’’Rosin Core Radio Solder.” Such solders consist
of an alloy of tin and lead, usually in the proportion of 5050. Minor variations exist in the mix-
ture such.as 40:60, 45:55, etc. with the first figure indicating the tin content. Radio solders are
formed with one or more tubular holes through the center. These holes are filled with arosin
compound which acts as aflux or cleaning agent durir^ the soldering operation.
Page 5
OPERATION SWITCH
X
age 8