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Heatiator BCDV36 User manual

01-03 1 33606 Rev D
INSTALLATION & OPERATING
INSTRUCTIONS
BCDV36 BUILDERS CHOICE
DIRECT VENT DECORATIVE GAS APPLIANCE
WARNING!
Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to this
manual. For assistance or additional information, consult a qualified installer, service agency or the gas supplier.
BCDV36 BUILDERS CHOICE
U.S. PATENT 5,613,487
CAUTION:
Do not expose the appliance to the elements (such as rain, etc.).
 Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any
other appliance.
 What to do if you smell gas
 Do not try to light any appliance.
 Do not touch any electrical switch; do not use
any phone in your building.
 Immediately call your gas supplier from a
neighbors phone. ollow the gas suppliers
instructions.
 If you cannot reach your gas supplier, call the
fire department.
 Installation and service must be performed by a
qualified installer, service agency or the gas sup-
plier.
WARNING: If the information in this manual
is not followed exactly a fire or explosion may
result causing property damage personal in-
jury or loss of life.
33606 Rev D 2 01-03
BUILDER'S CHOICE SERIES INSTALLATION INSTRUCTIONS
CONTENTS
A. Appliance Specifications ................................................................................................................................. 3
B. Nomenclature ................................................................................................................................................. 5
C. Location and Clearances ................................................................................................................................ 6
D. Framing .......................................................................................................................................................... 7
E. Setting t e Appliance ..................................................................................................................................... 7
F. Venting ........................................................................................................................................................... 8
G. Assembling Vent Sections ........................................................................................................................... 13
H. Utilities ......................................................................................................................................................... 15
I. Finis ing....................................................................................................................................................... 17
J. Appliance Preparation .................................................................................................................................. 18
K. Lig ting Instructions ..................................................................................................................................... 19
L. Seasonal C ecklist ...................................................................................................................................... 20
M. Fuel Conversion ............................................................................................................................................ 21
N. Start-up Issues ............................................................................................................................................. 21
O. Maintenance Instructions .............................................................................................................................. 21
P. Optional Components ................................................................................................................................... 23
Q. Replacement Parts ....................................................................................................................................... 24
Index ............................................................................................................................................................ 27
Warranty....................................................................................................................................................... 28
Please retain this manual for future reference.
SAFETY PRECAUTIONS
. Please read these installation instructions completely before beginning installation procedures. ailure to follow
them could cause an appliance malfunction resulting in serious injury and/or property damage.
2. Always check your local building codes prior to installation. This installation must comply with all local, regional, state
and national codes and regulations.
3. Installation and repair should be done by a qualified service person. This appliance should also be inspected
annually by a qualified service person. More frequent inspections/cleaning may be required due to excessive lint from
carpeting, bedding materials, etc. It is imperative that the control compartment, burners and circulating air passageways
of the appliance be kept clean.
4. This is a vented decorative gas appliance. Do not burn wood or other material in this appliance.
5. NEVER leave children unattended when there is a fire burning in the appliance.
6. This appliance may only use the approved venting systems shown in these installation instructions. Venting must not
be connected to chimney flue servicing a solid fuel burning appliance or a gas fuel burning appliance.
7. NEVER use gasoline, gasoline-type lantern fuel, kerosene, charcoal lighter fluid, or similar liquids in this appliance.
Keep any flammable liquids a safe distance from the appliance.
8. While servicing this appliance, always shut off all electricity and gas to the appliance. This will prevent possible
electrical shock or burns. Also, make sure the appliance is completely cooled before servicing.
9. Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect
the appliance and to replace any part of the control system and any gas control which has been under water.
0. Be sure to provide adequate clearances around the air openings into the combustion chamber and adequate
accessibility clearances for servicing and proper operation.
01-03 3 33606 Rev D
BUILDER'S CHOICE SERIES INSTALLATION INSTRUCTIONS
A. APPLIANCE SPECIFICATIONS
1. U.S. AND CANADA CERTIFICATION
The Builder's Choice Series Gas Appliance has been tested in accordance with the ANSI standard Z2 .50b- 998 and
U.L. 307B in the United States; in Canada, the current CAN/CGA-M2.22-M98, and has been LISTED by Underwriters
Laboratories Inc. for installation and operation as described in this manual. All components are UL, AGA, CGA or CSA
safety certified.
2. LOCAL CODES
This installation must conform with local codes. In the absence of local codes, with the National Fuel Gas Code, ANSI
Z223. -latest edition in the U.S.A., and the CAN/CGA B 49 Installation Codes in Canada.
The Builder's Choice Series gas appliance has been tested and listed for use in manufactured housing (mobile
homes). These installation instructions conform with the Home Construction and Safety Standard, Title 24 CFR,
Part 3280, or when such a standard is not applicable, the standard for Manufactured Home Installations, ANSI
A225. .
If any assistance is required during installation, please contact your local dealer or contact Heatilator Technical
Services Department, 1915 W. Saunders Street, Mt. Pleasant, Iowa 52641, 1-800-843-2848.
HEATILATOR® is a registered trademark of Heatilator Inc., a Division of Hearth & Home Technologies
3. GLASS CERTIFICATIONS/SPECIFICATIONS
Hearth & Home Technologies gas appliances manufactured with tempered glass may be installed in hazardous
locations such as bathtub enclosures as defined by the CPSC. The tempered glass has been tested and certified to
the requirements of ANSI Z97. - 984 and CPSC 6 CFR 202. (Safety Glazing Certification Council SGCC# 595 and
597. Architectural Testing, Inc. Reports 02-3 9 9.0 and 02-3 9 7.0 ).
This statement is in compliance with SPCS 6 CFR Section 20 .5 Certification and labeling requirements which
refers to 5 USC 2063 stating Such certificate shall accompany the product or shall otherwise be furnished to any
distributor or retailer to whom the product is delivered.
Some local building codes require the use of tempered glass with permanent marking in such locations. Glass
meeting this requirement is available from the factory. Please contact your dealer or distributor to order.
Note: Minimum and maximum clearances must be
maintained at all times. Illustrations throughout these
instructions reflect typical installations and are for design
purposes only. Actual installation may vary slightly due to
individual design preferences.
The illustrations and diagrams used throughout these
installation instructions are not drawn to scale.
Tools and building supplies normally required for
installation:
Saw Wall-finishing materials
Pliers raming material
Hammer Appliance surround
Phillips screwdriver Caulking material
Tape measure Safety gloves
Plumb line raming square
Level Electric drill and bits
Safety glasses
WARNING!
DO NOT use this appliance if any part has been under water. Immediately call a qualified service technician to
inspect the appliance and to replace any part of the control system and any gas control which has been under
water.
CAUTION:
Do not expose the appliance to the elements (such as rain, etc.).
33606 Rev D 4 01-03
BUILDER'S CHOICE SERIES INSTALLATION INSTRUCTIONS
TYPICAL HORIZONTAL INSTALLATION
TYPICAL VERTICAL INSTALLATION
01-03 5 33606 Rev D
BUILDER'S CHOICE SERIES INSTALLATION INSTRUCTIONS
B. NOMENCLATURE
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BUILDER'S CHOICE NOMENCLATURE
33606 Rev D 6 01-03
BUILDER'S CHOICE SERIES INSTALLATION INSTRUCTIONS
C. LOCATION AND CLEARANCES
1. APPLIANCE LOCATIONS AND SPACE
REQUIREMENTS
igure 1 illustrates a variety of ways the appliance may
be located in a room. The Builder's Choice Series may
be installed directly on the floor or on a hearth. These
appliances are certified for installation in a bedroom,
bed/sitting room or in mobile homes in the U.S. and
Canada.
2. CLEARANCES
a. For the appliance:
Top of standoffs 0
loor 0
Back of appliance 1/2
Sides 1/2
ront ace to Ceiling 30
b. Minimum Venting Clearances (see Figure 2).
) Horizontal runs off of the back of the
appliance to the wall shield:
0 above the top of the appliance standoffs
1 sides and bottom of the vent
2) Horizontal runs inside a wall (heat shields
must be installed)
3 air space on top of the vent
1 from sides and bottom of vent
3) Vertical runs
1 air space around the vent
Figure - Appliance Locations
Note: Dimensions represent minimum space required
for a centered corner installation. Actual requirements
will vary with individual construction.
Figure 2 - Rear Vented Appliances Venting Clearances
WARNING!
Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies.
Dimensions
01-03 7 33606 Rev D
BUILDER'S CHOICE SERIES INSTALLATION INSTRUCTIONS
D. FRAMING
igure 3 shows a typical framing of this appliance using
combustible materials. igure 4 shows the mantel heights
for mantel projections. All required clearances to
combustibles must be adhered to.
CAUTION:
Wear gloves and safety glasses for protection.
Figure 3 - Framing
Figure 4 - Mantel Height
CAUTION:
Provide adequate clearances around the air open-
ings into the combustion chamber and adequate ac-
cessibility clearances for servicing and proper op-
eration.
E. SETTING THE APPLIANCE
This appliance may be placed on a smooth combustible or noncombustible continuous, flat surface. When the appliance
is installed directly on carpeting, tile or other combustible material other than wood flooring, the appliance shall be
installed on a metal or wood panel extending the full width and depth of the appliance. Slide the appliance into position
and level the appliance from side-to-side and front-to-back. Shim as necessary.
Secure the appliance by bending out the nailing flanges on each side of the appliance and nail to framing. The nailing
flanges have been positioned 5/8 inch back from the front of the appliance to allow the addition of drywall.
* from base of appliance
WARNING!
To prevent contact with sagging or loose insulation, the appliance must not be installed against vapor barriers or
exposed insulation. Localized overheating could occur and a fire could result.
33606 Rev D 8 01-03
BUILDER'S CHOICE SERIES INSTALLATION INSTRUCTIONS
F. VENTING
WARNING - RISK OF FIRE!
Air space clearances must be maintained at all times.
WARNING - RISK OF FIRE!
The horizontal run of vent must have a /4 rise for
every ft. of run towards the termination. Never al-
low the vent to run downward. This could cause high
temperatures and may present a fire hazard.
WARNING - RISK OF FIRE!
If you have chosen horizontal termination, be sure
there are no present nor future obstructions from
trees, bushes, snow drifts, etc.
1. HORIZONTAL TERMINATION
a. Installing the Interior Wall Shield
rame a hole in a combustible wall for an interior
wall shield as shown in igure 5. This shield
maintains minimum clearances and prevents cold
air infiltration.
b. Termination
Vent termination must not be recessed in the wall.
Siding may be brought to the edge of the cap.
Install the cap as shown in igure 6. The cap pipe
sections should overlap the vent pipe by 1-1/2. Caulk
the outside edges of the cap.
Local codes may require the installation of a shield
(product #CS) which prevents the cap from
accidentally touching anything or anyone.
igure 11 illustrates cap locations prescribed by
current ANSI Z273. and CAN/CGA-B 49
Installation Codes.
The termination cap height must meet all local
and national codes and not be easily blocked or
obstructed. If the hole being penetrated is of
noncombustible materials, a 9 diameter hole is
acceptable.
Figure 5
Interior Wall Shield
Use only pipe supplied and listed for use with this appli-
ance. See page 5 for a description of the listed compo-
nents. See the directions on page 13 for assembling vent
sections.
Figure 6
Venting Through the Wall
CAUTION:
Provisions shall be made to provide adequate com-
bustion and ventilation air.
01-03 9 33606 Rev D
BUILDER'S CHOICE SERIES INSTALLATION INSTRUCTIONS
c. No Elbows
The maximum horizontal run with no vertical
sections of vent is 18 from the back of the
appliance to the base of the cap. See igure 7.
d. A 45° Elbow
or corner venting, a maximum of one 45° elbow
may be used. The maximum horizontal run
following the elbow is 12 to the base of the cap.
See igure 8.
Figure 7
Rear Vented Appliances
Figure 8
One 45° Elbow
Figure 9
Two Elbows
e. Two Elbows
igure 9 shows various venting configura-
tions using two elbows to terminate horizon-
tally. The maximum vertical run is 20 and the
maximum horizontal run is 14.
f. Three Elbows - One Elbow Horizontal
igure 10 shows various venting
configurations using three elbows to
terminate horizontally. The maximum vertical
run is 20 and the maximum horizontal run is
12.
Figure 0
Three Elbows
33606 Rev D 10 01-03
BUILDER'S CHOICE SERIES INSTALLATION INSTRUCTIONS
Figure - Termination Cap Locations
DIMENSION DESCRIPTIONS
AClearance above t e ground, a veranda, porc , deck or bal-
cony - 12 inc es (30 cm) minimum. *
BClearance to window or door t at may be opened  10,000
BTUs or less, 6 inc es (15 cm) minimum; 10,000-50,000 BTUs,
9 inc es (23 cm) minimum; over 50,000 BTUs, 12 inc es (30
cm) minimum. *
CClearance to permanently closed window  12inc es (30
cm) minimum - recommended to prevent condensation on
window.
DVertical clearance to ventilated soffit located above t e termi-
nation wit in a orizontal distance of 2 feet (60 cm) from t e
centerline of t e termination  18inc es (46 cm) minimum. **
EVertical clearance to unventilated soffit - 12 inc es (30 cm)
minimum. **
FClearance to outside corner - 6 inc es (15 cm) minimum.
GClearance to inside corner - 6 inc es (15 cm) minimum.
HNot to be installed above a meter/regulator assembly wit in 3
feet (90 cm) orizontally* from t e center line of t e regulator
IClearance to service regulator vent outlet - 6 feet (1.8m)
minimum. *
JClearance to non-mec anical air supply inlet into building or
t e combustion air inlet to any ot er appliance - 12 inc es (30
cm) minimum. *
KClearance to mec anical air supply inlet - 6 feet (1.8 m)
minimum. *
LClearance above a paved sidewalk or paved driveway lo-
cated on public property - 7 feet (2.1m) minimum.
A vent may not terminate directly above a sidewalk or paved
driveway w ic is located between two single family dwell-
ings and serves bot dwellings.
MClearance under veranda, porc , deck or balcony - 12 inc es
(30 cm) minimum. * Recommended 30 inc es (76 cm) for vinyl
or plastic.
Only permitted if veranda, porc , deck or balcony is fully
open on a minimum of 2 sides beneat t e floor. *
NVertical clearance between two orizontal termination caps
 12 inc es (30 cm) minimum.
OHorizontal clearance between two orizontal termination caps
 12 inc es (30 cm) minimum.
*As specified in CGA B149 Installation Codes
Note: Local codes or regulations may require different clear-
ances.
** Clearance required to vinyl soffit material  30inc es (76 cm)
minimum. Wit a vinyl soffit s ield  18 inc es (46 cm) mini-
mum.
WARNING!
In the U.S.: Vent system termination is NOT permitted in
screened porc es. You must follow side wall, over ang and
ground clearances as stated in t e instructions.
In Canada: Vent system termination is NOT permitted in
screened porc es. Vent system termination is permitted in
porc areas wit two or more sides open. You must follow all
side wall, over ang and ground clearances as stated in t e
instructions.
Heart & Home Tec nologies assumes no responsibility for
t e improper performance of t e appliance w en t e venting
system does not meet t ese requirements.
Figure 2 - Cap Clearances
01-03 11 33606 Rev D
BUILDER'S CHOICE SERIES INSTALLATION INSTRUCTIONS
2. VERTICAL TERMINATION
a. Clearances
See igure 13 for clearance information.
b. Vent Lengths
Various venting configurations are shown in
igures14 and 15 from which the maximum vent
runs can be determined.
Figure 3
Vent Clearances
Figure 4 - Vent Lengths
Figure 5
Vent Support
WARNING!
A gas appliance must not be connected to a chimney
flue servicing a separate solid fuel burning appliance.
WARNING - RISK OF FIRE!
Always maintain minimum clearances or greater
around the chimney system. Do not pack air spaces
with insulation or other material.
WARNING!
The horizontal run of vent must have a /4 rise for
every  of run towards the termination. Never allow
the vent to run downward. This could cause high tem-
peratures and present a fire hazard.
33606 Rev D 12 01-03
BUILDER'S CHOICE SERIES INSTALLATION INSTRUCTIONS
c. Firestop Spacer/Chimney Installation
rame an opening and install an S6 irestop
Spacer whenever the vent penetrates a ceiling/
floor area, as shown in igure 16. rame the
opening with the same sized lumber as used in
the ceiling/floor joists. Do not pack insulation
around the chimney.
d. Chase/Termination Installation
igures 17 and 18, and Table 1 specify minimum
chimney heights for various pitched roofs.
These chimney heights are necessary for safety
and do not ensure draft-free operation. Trees,
buildings, adjoining roof lines, adverse conditions,
etc. may create a need for a taller chimney should
down drafting occur.
Figure 6
Installing the Firestop Spacer
Figure 7
Chimney Height for Vertical Termination
Roof Pitch H (Min.) Ft.
lat to 6/12 1.0
6/12 to 7/12 1.25
Over 7/12 to 8/12 1.5
Over 8/12 to 9/12 2.0
Over 9/12 to 10/12 2.5
Over 10/12 to 11/12 3.25
Over 11/12 to 12/12 4.0
Over 12/12 to 14/12 5.0
Over 14/12 to 16/12 6.0
Over 16/12 to 18/12 7.0
Over 18/12 to 20/12 7.5
Over 20/12 to 21/12 8.0
Table
Chimney Height Note: To ensure proper operation, verify all venting and
the termination are unobstructed.
Figure 8
Multiple Vertical Termination Clearances
01-03 13 33606 Rev D
BUILDER'S CHOICE SERIES INSTALLATION INSTRUCTIONS
1. ATTACHING THE VENTING TO THE
APPLIANCE
To attach the first VP section to the appliance collars,
simply slide the flared end of the inner vent of the VP
section over the inner collar on the appliance. At the
same time, insert the outer vent into the outer collar
on the appliance. Push the vent section into the
appliance collar until all the lances have snapped in
place. Tug slightly on the vent to confirm it has
completely locked into place.
2. ASSEMBLING VENT SECTIONS
a. Start the flared inner flue of section A over the
inner flue of section B.
b. Insert the outer flue of section A into the outer
flue of section B. See igure 19. Once both inner
and outer flues are started, press section A into
section B firmly until all lances have snapped
into place. Tug slightly on section A to confirm it
has completely locked into place. See igure 20.
Note: Squeezing the pipe slightly to fit may be
necessary.
Note: Make sure that the seams are not per-
fectly aligned to prevent unintentional discon-
nection.
Figure 9
Figure 20
Figure 2
3. ASSEMBLING MINIMUM INSTALLATIONS
(MI) SECTIONS
MI sections are non-unitized so that they can be cut to
a certain length. To use these sections, they must be
cut to length from the non-expanded end. See igure
21. They can then be attached by first connecting the
expanded end of the MI inner vent with the inner vent
from the adjacent vent section and securing with three
screws. The expanded portion of the MI inner vent must
overlap completely with the untreated end of the
adjacent vent section. The outer vent can then be
inserted into the adjacent outer vent expanded end
and attached to the next vent section with three screws.
The other end of the MI vent section can then be
attached by fitting a snap lock section to it and snapping
it together as normal.
G. ASSEMBLING VENT SECTIONS
33606 Rev D 14 01-03
BUILDER'S CHOICE SERIES INSTALLATION INSTRUCTIONS
. ASSEMBLING SLIP SECTIONS
Slip sections should be snapped into the first
mating piece, then expanded to their desired
length, making sure that a 1.5 overlap is
maintained between the two sections of the slip
section. The two sections of the slip section then
need to be secured by driving two screws through
the overlapping portions of the outer vent. See
igure 22. This will secure the slip section to the
desired length and prevent it from separating. The
slip section can then be attached to the next section
of vent.
Figure 22
Figure 23
5. DISASSEMBLING VENT SECTIONS
(ONLY IF NECESSARY)
To disassemble any two pieces of pipe, rotate
either section so that the seams on both pipe
sections are perfectly aligned as shown in
igure23. They can then be carefully pulled apart.
01-03 15 33606 Rev D
BUILDER'S CHOICE SERIES INSTALLATION INSTRUCTIONS
H. UTILITIES
1. GAS LINE CONNECTION
Open the control access panel as shown in igure 24.
See igure 25 to connect the gas line properly. All
connections must be checked for leaks with a soap
and water solution or a leak detector. Bleed the gas
line to extract any air that may have been trapped inside
the pipe.
This appliance is supplied with a 3/8 flare connection
to the gas valve. Installation of flexible connector and/
or manual gas valve must conform to local codes. In
the absence of local codes, with the National Flue Gas
Code ANSI Z223. -latest edition in the U.S.A. and the
CAN/CGA B 49 Installation Codes in Canada.
This appliance has been tested for installation of a
manual shutoff valve in the bottom compartment of the
appliance.
The Commonwealth of Massachusetts requires this
to be a T-handle type manual shutoff valve.
Note: This appliance and its manual shutoff valve must
be disconnected from the gas supply piping system dur-
ing any pressure testing of that system at test pressures
in excess of 1/2 psi (3.5 kPa). The appliance must be
isolated from the gas supply piping system by closing its
manual shutoff valve during any pressure testing of the
gas supply piping system at test pressures equal to or
less than 1/2 psi (3.5 kPa).
2. GAS PRESSURE
On the standing pilot gas control valve, a pressure tap
is included on the front face of the valve.
Table 2 shows the optimum gas pressure information.
Consult your local gas company for assistance in
determining the proper orifice for your altitude or refer
to ANSI Z223. - latest edition.
Table 2 - Gas Information for Standing Pilot Appliances
Figure 26 - Conversion Kit
63VDCB
.G.N..L
foesopruroferussertelnImuminiM
tnemtsujdAtupnI
*5.4*11
erussertelnImumixaM*5.01*41
erusserdlofinaMlamitpO*5.3*01
erusserdlofinaMmuminiM*7.1*4.5
H/UTBtupnImumixaM000,02005,81
sehcnI-eziSecifirO980.0250.0
nmuloCretaWfosehcnI*
Figure 24 - Control Access Panel Figure 25 - Gas Line
Opt onal: Seal around the gas l ne to prevent cold a r leakage.
(Right Side)
3. GAS CONVERSIONS
Natural or propane gas conversions necessary to meet
the application need to be made by a qualified
technician using Hearth & Home Technologies
specified and approved parts.
In the event your appliance must be converted to use
propane, you must use a CKP Conversion Kit. To be
converted to use natural gas, you must use a CKN
Conversion Kit. See igure 26.
WARNING!
This valve has been preset at the factory. Altering
settings may result in fire hazard or bodily injury.
33606 Rev D 16 01-03
BUILDER'S CHOICE SERIES INSTALLATION INSTRUCTIONS
Figure 27
Standing Pilot Ignition Wiring Diagram
14-3 with Ground Romex is the recommended
wiring to the appliance Junction Box.
Detailed picture of the Junc-
tion Box (Optional for Stand-
ing Pilot Appliances).
. WIRING
Standing Pilot Ignition - Millivolt System
a. Appliance Requirements
A wiring diagram is shown in igure 27.
b. Wall Switch
The installer shall supply UL or in Canada, CSA-
listed wall switch and wiring between appliance
and wall switch. This appliance was tested with
eighteen feet of UL Listed 18 ga. Type CL2 105°C,
two conductor thermostat wire. If other wiring
materials are used they shall comply with local
codes or in the absence of local codes, with
National Electrical Code ANSI/NFPA 70-latest
edition or Canadian Electrical Code CSA C22. .
c. Optional Accessories Requirements
Wiring for optional accessories should be done
now to avoid reconstruction.
5. JUNCTION BOX INSTALLATION AND
WIRING
Refer to the installation instructions included with the
JK9 Junction Box Kit and the insert of igure27.
Note: This appliance must be electrically wired and
grounded in accordance with local codes. In the absence
of local codes, the wiring must comply with the National
Electric Code ANSI/NFPA 70 - latest edition or the
Canadian Electric Code CSA C22. .
WARNING!
This standing pilot appliance does not require a 0V
AC power supply for operation. Connecting the appli-
ance/wall switch to a 0V AC will cause the appli-
ance to malfunction and destroy the valve and ther-
mopile.
01-03 17 33606 Rev D
BUILDER'S CHOICE SERIES INSTALLATION INSTRUCTIONS
I. FINISHING
1. COMBUSTIBLE FINISHING MATERIAL
Materials made of or surfaced with wood, compressed
paper, plant fibers, plastics, or any material capable of
igniting and burning, whether flame proofed or not,
plastered or unplastered (this includes drywall) are
considered to be combustible.
2. NONCOMBUSTIBLE FINISHING MATE-
RIAL
Material which will not ignite and burn. Such materials
are those consisting entirely of steel, iron, brick, tile,
concrete, slate, glass or plasters, or combination
thereof, or have a UL ire rating of Zero (0).
3. HIGH TEMPERATURE SEALANT MATE-
RIAL
Sealants that will withstand high temperatures: General
Electric RTV103 (Black) or equivalent; Rutland, Inc.
Appliance Mortar #63 or equivalent.
A high temperature sealant, 1/8 wide minimum, must
be used to close off gaps between the appliance and
facing to prevent cold air leaks. See igure 28.
Figure 28
Finishing Materials
. ATTACHING THE HOOD
The hood must be attached or a fire hazard may result.
Simply slide the hood under the three screws above
the appliance opening. See igure 29.
5. GLASS AND SCREEN REMOVAL
See page 22 of this manual.
Figure 29
Hood Placement
WARNING!
Grilles and hoods on this appliance cannot, in any
way, be covered as it may create a fire hazard.
33606 Rev D 18 01-03
BUILDER'S CHOICE SERIES INSTALLATION INSTRUCTIONS
J. APPLIANCE PREPARATION
1. LOG SET
The log set should look similar to that in igure30.
2. PLACING THE VERMICULITE AND LAVA
ROCK
See igure 31.
3. PLACING THE ROCK WOOL
Place a small amount of 1/2 diameter pieces (dime
sized) of rock wool on the ember tray above the burner
tube. This will provide a glowing ember look to the
appliance when burning. See igure 31.
. GLASS AND SCREEN REPLACEMENT
See page 22 of this manual.
Figure 30
BCDV36 Gas Log Set
Figure 3
Placing the Rock Wool
(top logs removed for clarity)
WARNING!
RISK OF CARBON MONOXIDE!
Never operate this appliance with the glass removed
or not sealed.
WARNING!
RISK OF CARBON MONOXIDE!
Do not hit or strike the glass. Do not operate this ap-
pliance if the glass if broken or cracked.
01-03 19 33606 Rev D
BUILDER'S CHOICE SERIES INSTALLATION INSTRUCTIONS
. Turn off all wall switches to the appliance or remote.
2. Open the control access panel.
3Turn gas line to CLOSED. Wait 5 minutes to clear
out any gas. Then smell for gas, including near the
floor. If you smell gas, STOP! ollow B in the safety
information above on this label. If you dont smell
gas, go to the next step.
4Turn gas line valve to OPEN.
5Turn pilot knob clockwise to O  (knob may have to
be depressed to pass the PILOT position).
6Locate pilot assembly inside appliance.
7Locate red ignitor button in the bottom of the appli-
ance.
8Turn pilot knob to PILOT and push in.
9. Continue to hold in pilot knob and push the red igni-
tor button 12-15 times until small blue pilot flame
appears.
0. Continue to hold in pilot knob for approximately one
minute. Pilot should remain lit. If pilot goes out, wait 5
minutes and repeat Steps 4-9.
Release and turn the knob counterclockwise to ON.
Turn the wall switch to ON to light the main burner.
Do not light by hand!
2. If the appliance will not operate, follow the instruc-
tions To Turn Off Gas To Appliance and call your
service technician or gas supplier.
K. LIGHTING INSTRUCTIONS
FOR YOUR SAFETY READ BEFORE LIGHTING
A. This appliance has a pilot which must be lighted by
hand. When lighting the pilot, follow these instructions
exactly.
B. BEFORE LIGHTING smell all around the appliance area
for gas. Be sure to smell next to the floor because
some gas is heavier than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS
 Do not try to light any appliance.
 Do not touch any electric switch; do not use any phone
in your building.
 Immediately call your gas supplier from a neighbors
phone. ollow the suppliers instructions.
 If you cannot reach your gas supplier, call the fire
department.
C. Use only your hand to push in or turn knob. Never use
tools. If the knob will not push in or turn by hand, dont
try to repair it; call a qualified service technician. orce
or attempted repair may result in a fire or explosion.
D. Do not use this appliance if any part has been under
water. Immediately call a qualified service technician
to inspect the appliance and to replace any part of the
control system and any gas control which as been
under water.
WARNING!
If you do not follow these instructions exactly, a fire or explosion may result causing property damage, per-
sonal injury or loss of life.
LIGHTING INSTRUCTIONS
STOP! Read the safety information above on this label!
TO TURN OFF THE GAS TO THE APPLIANCE
. Turn off the wall switch or set thermostat to lowest
setting.
2. Close the control access panel.
3. Turn gas line to CLOSED position. Do not force.
4. Close control access panel.
33606 Rev D 20 01-03
BUILDER'S CHOICE SERIES INSTALLATION INSTRUCTIONS
WARNING!
Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid
burns or clothing ignition. Young children should be carefully supervised when they are in the same room as the
appliance.
CAUTION:
Any safety screen or guard removed for servicing an appliance must be replaced prior to operating this appliance.
Clothing or other flammable material should not be placed on or near the appliance.
Note: Installation and repair should be done by a
qualified service person. The appliance should be
inspected before use and at least annually by a qualified
service person. More frequent cleaning may be required
due to excessive lint from carpeting, bedding material,
etc. It is imperative that control compartments, burners
and circulating air passageways of the appliance be kept
clean.
WARNING!
Keep the area near the appliance clear and free from
combustible materials, Gasoline and other flammable
vapors and liquids.
WARNING!
Do not use this appliance if any part has been under
water. Immediately call a qualified service technician
to inspect the appliance and to replace any part of
the control system and any gas control which has
been under water.
L. SEASONAL CHECKLIST
1. PRIOR TO OPERATION
Before operating this appliance, have a qualified
technician:
a. Review proper placement of logs, rock wool and
vermiculite.
b. Check wiring.
c. Ensure there are no gas leaks.
d. Ensure the glass is sealed and in proper position.
e. Ensure the flow of combustion and ventilation air
is not obstructed.
f. Check the air shutter adjustment.
2. STANDING PILOT OPERATION
Hearth & Home Technologies recommends you leave
the pilot on year round.
a. Lighting the Appliance During Regular Use
Turn the wall switch to ON.
b. Shutdown During Regular Use
Turn the wall switch to O .
c. If you decide to shut down the appliance for a
long period of time:
) Turn all wall switches to O  (if applicable).
2) Turn pilot knob on valve to O .
3) Turn the gas line valve to CLOSED.
4) To relight the appliance, see page 19.

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