Napoleon GVFS60-P User manual

1
W415-0204/C/10.02.01
Fax:[phone] Email:[email protected]
Web:www.napoleon.on.ca
Wolf Steel Ltd., RR#1, 9 Napoleon Rd.,
Barrie, ON., Canada L4M 4Y8 [phone]
INSTALLER: THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER
CERTIFIED UNDER AMERICAN NATIONAL STANDARDS, ANSI Z21.11.2b, VOLUME II FOR UNVENTED ROOM HEATERS.
UNVENTED MILLIVOLT SYSTEM
INSTALLATION AND OPERATION INSTRUCTIONS FOR
UNVENTED GAS FIREPLACE
NATURAL GAS MODEL GVFS60-N
PROPANE GAS MODEL GVFS60-P
CERTIFIEDFORTHEUNITED STATES USINGANSI/ AGAMETHODS
Installation and service must be performed by a qualified installer, service agency or the
gas supplier.
This is an unvented gas-fired heater that uses air (oxygen) from the room in which it is
installed. Provisions for adequate combustion and ventilation air must be provided.
WARNING: If the information in these instructions is not followed exactly, a fire or
explosionmayresultcausingpropertydamage,personalinjuryordeath.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapours and liquids in the vicinity of
this or any other appliance.
WHAT TO DO IF YOU SMELL GAS:
• Donottrytolightanyappliance.
• Donottouchanyelectricalswitch.
• Donotuseanyphone in your building.
• Immediatelycallyourgassupplier froma
neighbour's phone. Follow the gas
supplier's instructions.
• Ifyoucannotreach yourgassupplier, call
thefire department.

2
W415-0204/C/10.02.01
PG 3-4 INTRODUCTION
Warranty
General Instructions
Shipping Bracket
Mobile home installation
General Information
5 LOCATIONS & CLEARANCES
5-7 INSTALLATION
Combustion and Ventilation Air Provisions
Installation Examples
Gas Installation
7-8 FINISHING
Front Casting Installation
Log Placement
PG 9 BLOWER INSTALLATION
10-11 OPERATION / MAINTENANCE
Operating Instructions
Maintenance
Oxygen Depletion Sensor Pilot Cleaning
Venturi Adjustment
12 REPLACEMENTS
Ordering Replacement Parts
Replacement Parts
Accessories
13-14 TROUBLE SHOOTING GUIDE
TABLE OF CONTENTS
PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE
WARNING
• Under no circumstances should this heater be modified.
• Provide adequate ventilation and combustion air. Provide adequate accessibility clearance for
servicing and operating the heater. Never obstruct the front opening of the heater.
• If heater shuts off, do not re-light until you provide fresh air. If heater keeps shutting off, have it
serviced. Keep burner and control compartment clean.
••
••
• Do not burn wood or other materials in this heater.
• Adults and especially children should be alerted to the hazards of high surface temperatures
andshouldstayawaytoavoidburnsorclothingignition.Superviseyoungchildrenwhentheyare
in the same room as the heater.
• Due to high temperatures, the heater should be located out of traffic and away from furniture
and draperies.
• Clothing or other flammable material should not be placed on or near the heater.
• Anysafetyscreenorguardremovedforservicingmustbereplacedpriortooperatingtheheater.
• It is imperative that the control compartments, burners and circulating air passageways in the
heater are kept clean. The heater should be inspected before use and at least annually by a
qualified service person. More frequent cleaning may be required due to excessive lint from
carpeting, bedding material, etc. The heater area must be kept clear and free from combustible
materials, gasoline and other flammable vapours and liquids.
• Furniture or other objects mustbekept a minimumof 4 feet awayfrom thefront of thefireplace.
• Do not use this heater if any part has been under water. Immediately call a qualified service
technician to inspect the heater and to replace any part of the control system and any gas con-
trol which has been under water.
ANYCHANGETANYCHANGET
ANYCHANGETANYCHANGET
ANYCHANGETOTHISHEAOTHISHEA
OTHISHEAOTHISHEA
OTHISHEATERORITSCONTROLTERORITSCONTROL
TERORITSCONTROLTERORITSCONTROL
TERORITSCONTROLSCANBEDSCANBED
SCANBEDSCANBED
SCANBEDANGEROUSANDISPROHIBITEDANGEROUSANDISPROHIBITED
ANGEROUSANDISPROHIBITEDANGEROUSANDISPROHIBITED
ANGEROUSANDISPROHIBITED..
..
.

3
W415-0204/C/10.02.01
NAPOLEON gas fireplaces are manufactured under the strict Standard of the world recognized
ISO9002 Quality Assurance Certificate.
NAPOLEON products are designed with superior components and materials, assembled by trained craftsmen who take
great pride in their work. The burner and valve assembly are leak and test-fired at a quality test station. The complete
fireplace is test-fired and thoroughly inspected by a qualified technician before packaging to ensure that you, the
customer, receives the quality product that you expect from NAPOLEON.
NAPOLEON GAS FIREPLACE PRESIDENT'S LIFETIME LIMITED WARRANTY
The following materials and workmanship in your newThe following materials and workmanship in your new
The following materials and workmanship in your newThe following materials and workmanship in your new
The following materials and workmanship in your new NAPOLEONNAPOLEON
NAPOLEONNAPOLEON
NAPOLEON gas fireplace are warranted against defects forgas fireplace are warranted against defects for
gas fireplace are warranted against defects forgas fireplace are warranted against defects for
gas fireplace are warranted against defects for
as long as you own the fireplace. This covers: combustion chamber, heat exchanger, stainless steel burner, phazer™as long as you own the fireplace. This covers: combustion chamber, heat exchanger, stainless steel burner, phazer™
as long as you own the fireplace. This covers: combustion chamber, heat exchanger, stainless steel burner, phazer™as long as you own the fireplace. This covers: combustion chamber, heat exchanger, stainless steel burner, phazer™
as long as you own the fireplace. This covers: combustion chamber, heat exchanger, stainless steel burner, phazer™
logs and embers, ceramic glass (thermal breakage only), gold plated parts against tarnishing, porcelainized enamelledlogs and embers, ceramic glass (thermal breakage only), gold plated parts against tarnishing, porcelainized enamelled
logs and embers, ceramic glass (thermal breakage only), gold plated parts against tarnishing, porcelainized enamelledlogs and embers, ceramic glass (thermal breakage only), gold plated parts against tarnishing, porcelainized enamelled
logs and embers, ceramic glass (thermal breakage only), gold plated parts against tarnishing, porcelainized enamelled
components and aluminum extrusion trims.components and aluminum extrusion trims.
components and aluminum extrusion trims.components and aluminum extrusion trims.
components and aluminum extrusion trims.
Electrical (110V and millivolt) components and wearable parts such as catalytic tiles, blowers, gas valves, thermalElectrical (110V and millivolt) components and wearable parts such as catalytic tiles, blowers, gas valves, thermal
Electrical (110V and millivolt) components and wearable parts such as catalytic tiles, blowers, gas valves, thermalElectrical (110V and millivolt) components and wearable parts such as catalytic tiles, blowers, gas valves, thermal
Electrical (110V and millivolt) components and wearable parts such as catalytic tiles, blowers, gas valves, thermal
switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are covered andswitch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are covered and
switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are covered andswitch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are covered and
switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are covered and NAPOLEONNAPOLEON
NAPOLEONNAPOLEON
NAPOLEON willwill
willwill
will
provide replacement parts free of charge during the first year of the limited warranty.provide replacement parts free of charge during the first year of the limited warranty.
provide replacement parts free of charge during the first year of the limited warranty.provide replacement parts free of charge during the first year of the limited warranty.
provide replacement parts free of charge during the first year of the limited warranty.
Labour related to warranty repair is covered free of charge during the first year. Repair work, however, requiresLabour related to warranty repair is covered free of charge during the first year. Repair work, however, requires
Labour related to warranty repair is covered free of charge during the first year. Repair work, however, requiresLabour related to warranty repair is covered free of charge during the first year. Repair work, however, requires
Labour related to warranty repair is covered free of charge during the first year. Repair work, however, requires
the prior approval of an authorized company official. Labour costs to the account ofthe prior approval of an authorized company official. Labour costs to the account of
the prior approval of an authorized company official. Labour costs to the account ofthe prior approval of an authorized company official. Labour costs to the account of
the prior approval of an authorized company official. Labour costs to the account of NAPOLEONNAPOLEON
NAPOLEONNAPOLEON
NAPOLEON are based on aare based on a
are based on aare based on a
are based on a
predetermined rate schedule and any repair work must be done through an authorizedpredetermined rate schedule and any repair work must be done through an authorized
predetermined rate schedule and any repair work must be done through an authorizedpredetermined rate schedule and any repair work must be done through an authorized
predetermined rate schedule and any repair work must be done through an authorized NAPOLEONNAPOLEON
NAPOLEONNAPOLEON
NAPOLEON dealer.dealer.
dealer.dealer.
dealer.
CONDITIONS AND LIMITATIONS
NAPOLEON warrants its products against manufacturing defects to the original purchaser only -- i.e., the individual or legal entity (registered customer) whose name appears on the
warrantyregistration card filedwithNAPOLEON-- provided thatthe purchase wasmade through anauthorized NAPOLEONdealerand is subjectto the followingconditions and limitations:
Thisfactory warrantyis nontransferable and may not be extended whatsoever byany ofour representatives.
Thegas fireplacemust be installed by a licenced, authorizedservice technicianor contractor. Installation must be done inaccordance withthe installationinstructions included with the
productand alllocal and national building andfire codes.
Thislimited warranty doesnot cover damagescaused by misuse,lack ofmaintenance, accident, alterations,abuse or neglectand parts installedfrom other manufacturerswill nullifythis
warranty.
Thislimited warranty furtherdoes notcover any scratches,dents, corrosion or discolouring causedby excessive heat,abrasive andchemical cleaners norchipping onporcelain enamel
parts, mechanical breakageof PHAZER™ logsand embers,nor any ventingcomponents usedin the installationof the fireplace.
NAPOLEONwarrants its stainlesssteel burnersagainstdefects inworkmanshipand materialfor life, subjectto the followingconditions: During thefirst 10 yearsNAPOLEON will replace
or repair the defective parts at our option free of charge. From 10 years to life, NAPOLEON will provide replacement burners at 50% of the current retail price.
Inthe firstyear only, this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated
inaccordance withthe operation instructions and undernormal conditions.
After the first year, with respect to this President's Limited Lifetime Warranty, NAPOLEON may, at its discretion, fully discharge all obligations with respect to this warranty by refunding
tothe originalwarranted purchaserthe wholesaleprice ofany warranted but defective part(s).
Afterthe firstyear, NAPOLEON will not be responsible for installation, labouror anyother costsor expenses related to the reinstallation of a warranted part, andsuch expensesare not
coveredby thiswarranty.
Notwithstandingany provisionscontained in this President's LimitedLifetime Warranty,NAPOLEON’S responsibilityunder this warranty is definedas above andit shallnot in anyevent
extendto any incidental,consequential or indirectdamages.
Thiswarranty defines theobligations and liabilityof NAPOLEON withrespect to the NAPOLEON gasfireplace andany other warrantiesexpressed or impliedwith respect tothis product,
itscomponents oraccessories areexcluded.
NAPOLEONneither assumes,nor authorizes any third partyto assume,on its behalf, any otherliabilities with respect to thesale of this product. NAPOLEON willnot beresponsible for:
over-firing,downdrafts, spillage caused by environmentalconditions such as rooftops, buildings,nearby trees, hills,mountains, inadequatevents orventilation, excessive ventingconfigu-
rations, insufficient makeup air, or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans, furnaces, clothes dryers, etc.
Any damages to fireplace, combustion chamber,heat exchanger, brass trimor other component due to water, weather damage, long periods of dampness, condensation, damaging
chemicals or cleaners will not be the responsibility of NAPOLEON.
The bill of saleor copy willbe required together witha serial numberand a modelnumber when makingany warranty claimsfrom your authorized dealer.The warranty registrationcard
mustbe returnedwithin fourteendays to register the warranty.
NAPOLEONreserves theright tohave itsrepresentative inspect any product or part thereof prior to honouring any warranty claim.
ALLSPECIFICATIONSANDDESIGNS ARE SUBJECT TOCHANGE WITHOUT PRIOR NOTICE DUE TO ON-GOINGPRODUCT IMPROVEMENTS.NAPOLEON® ISA REGISTERED
TRADEMARKOFWOLFSTEELLTD. PATENTSU.S.5.303.693.801-CAN.2.073.411, 2.082.915. © WOLFSTEELLTD.
NOTE: Changes, other than editorial, are denoted by a vertical line in the margin.

4
W415-0204/C/10.02.01
GENERAL INSTRUCTIONS
THIS GAS FIREPLACE SHOULD BE INSTALLED AND
SERVICED BY A QUALIFIED INSTALLER to conform with
local codes. In absence of local codes, install the GVFS60
to the current National Fuel Gas Code, ANSI Z223.1 In-
stallation Code which can be obtained from:
American Nation Standards Institute Inc.
1430 Broadway
New York, NY 10018
or
National Fire Protection Association Inc.
Batterymarch Park
Quincy, MA 02269
The fireplace and its individual shutoff valve must be dis-
connected from the gas supply piping system during any
pressure testing of that system at test pressures in ex-
cess of ½ psig (3.5 kPa). The fireplace must be isolated
from the gas supply piping system by closing its individual
manual shutoff valve during any pressure testing of the
gas supply piping system at test pressures equal to or
less than ½ psig (3.5 kPa).
The stove, when installed with a blower, must be electri-
cally connected and grounded in accordance with local
codes. In the absence of local codes, use the current
ANSI/NFPA 70-1996 NATIONAL ELECTRICAL CODE. The
blower power cord must be connected into a properly
grounded receptacle. The grounding prong must not be
removed from the cord plug.
SHIPPING BRACKET
To avoid the stove being damaged during shipping, a ship-
ping bracket has been used and must be unbolted before
the stove can be installed.
1. Remove the four nuts holding the shipping bracket to
the bottom of the stove.
2. Lift the stove up and away from the skid to clear the
threaded bolts sticking through the bracket. Set down on a
flat surface. The stove top is not secured to the unit.
3. Discard the nuts, bracket and the skid.
MOBILE HOME INSTALLATION
Suitableformobilehome installation wherethe mobile
home has been permanently placed on its site.
This fireplace may be installed in an aftermarket per-
manentlylocated,manufactured(mobile)home,where
not prohibited by local codes.
For mobile home installations, the fireplace must be fas-
tened in place. It is recommended that the fireplace be
secured in all installations. Use the levelling / securing kit,
GDSLL-KT, for this purpose.
GENERAL INFORMATION
FORYOUR SATISFACTION, THISFIREPLACEHAS BEEN
TEST-FIRED TO ASSURE ITS OPERATION AND QUAL-
ITY! Maximum input is 30,000 BTU/hr for natural gas and
propane. When the fireplace is installed at elevations above
2,000ft, and in the absence of specific recommendations
from the local authority having jurisdiction, the certified
high altitude input rating shall be reduced at the rate of 4%
for each additional 1,000ft.
Thisheatermustnot beinstalledin abedroom orbath-
room.
This fireplace is only for use with the type of gas indi-
cated on the rating plate. This fireplace is not convert-
ible for use with other gases, unless a certified kit is
used.
Minimum inlet gas supply pressure is 4.5 inches water
column for natural gas and 11 inches water column for
propane. Maximum inlet gas pressure is 7 inches water
column for natural gas and 13 inches water column for
propane. Manifold pressure under flow conditions is 3.5
inches water column for natural gas and 10 inches water
column for propane.
Noexternalelectricity(110volts or24volts)isrequired
for the gas system operation. Expansion / contraction
noises during heating up and cooling down cycles are
normal and are to be expected.
This heater is equipped with a pilot light safety
system referred to as an OXYGEN DEPLETION
SENSOR and is designed to turn off the heater
if not enough fresh air is available.
Use only accessories designed for and listed
with your specific fireplace.
FIGURE1
4 NUTS
SHIPPING
BRACKET
CARBON MONOXIDE POISONING
MAY LEAD TO DEATH
Early signs of carbon monoxide poisoning re-
semble the flu, with headache, dizziness and/
ornausea. Ifyou have these signs, theheater
may not be working properly. Get fresh air at
once! Have heater serviced.
Some people---pregnant women, persons
with heart or lung disease, anemia, those un-
der the influence of alcohol, those at high alti-
tudes--- are more affected by carbon monox-
ide than others.

5
W415-0204/C/10.02.01
FIGURE2
Provide adequate ventilation and combustion air.
Provide adequate accessibility clearance for servic-
ing and operating the stove.
Never obstruct the front opening of the stove.
As long as clearance to combustibles is kept within the
required distances, the most desirable and beneficial lo-
cation for a Napoleon stove is in the centre of a building,
thereby allowing the most efficient use of the heat created.
The location of windows, doors and the traffic flow in the
room where the stove is to be located should be consid-
ered.
MAINTAIN THESE MINIMUM CLEARANCES TO
COMBUSTIBLES:
A. 6" B. 6" C. 2"*
NOADDITIONAL FLOOR PROTECTION IS REQUIRED.
MINIMUM 46" FROM STOVE TOP TO CEILING.
*ATADISTANCE OF 2”FROM THE WALL,ACCESS TO THE BLOWER
SWITCH, ON-OFF SWITCH OR THE BLOWER POWER CORD MAY
NOT BE PRACTICAL.
LOCATION AND CLEARANCES
FIGURE3
INSTALLATION
COMBUSTION AND VENTILATION
AIR PROVISIONS
Thisheatershallnotbeinstalledina confined spaceor
unusuallytightconstructionunlessprovisionsarepro-
vided for adequate combustion and ventilation air.
Thisfireplacemustbeinstalledagainst afinishedwall.
Donotinstallagainstavapourbarrierorexposed insu-
lation.
The National Fuel Gas Code, ANSI Z223.1 defines a con-
fined space as a space whose volume is less than 50
cubic feet per 1,000 Btu per hour (4.8 m3 per kw) of the
aggregate input rating of all appliances installed in that
space and an unconfined space as a space whose vol-
ume is not less than 50 cubic feet per 1,000 Btu per hour
(4.8 m3 per kw) of the aggregate input rating of all appli-
ances installed in that space. Rooms communicating di-
rectly with the space in which the appliances are installed,
through openings not furnished with doors are consid-
ered a part of the unconfined space.
TheGVFS60isratedat30,000BTUsperhourand
therefore requires a minimum unconfined space
of 1,500 cubic feet.
DETERMININGCONFINED ORUNCONFINEDSPACE:
To determine the volume of the room where the heater is
to be installed, multiply the width x the length x the ceiling
height of that room measured in feet. If any adjoining rooms
are connected by grills or openings such as kitchen pass-
throughs, etc., the volume of those rooms may be added
to the total.
Multiply the room volume by 1000 and divide this amount
by 50 to determine the maximum Btu/hr that the space can
support with adequate combustion and ventilation air.
Add the Btu/hr of all fuel burning appliances located within
the space such as gas furnace, gas water heater, etc. Do
not include direct vent gas appliances which draw their
input and output air from and to the outdoors.
WARNING: If the area in which the heater may be operated
is smaller than that defined as an unconfined space or if
the building is of unusually tight construction, provide
adequate combustion and ventilation air by one of the
methods described in the National Fuel Gas Code
ANSI Z223.1, Section 5.3 or the applicable local code.
25½"
29
7
/
8
"
15½"

6
W415-0204/C/10.02.01
Room Volume = Length x Width x Height
Max BTU/hr = Room Volume x 1000 ÷ 50
EXAMPLE 1
In this example, because there is no door to the adjoining
room, the volume of the adjoining room may be added to
the volume of the room with the heater to get a total
unconfined space.
The total unconfined space: 800 + 1200 = 2000 cubic feet.
Maximum BTU/h: 2000 x 1000 = 40,000 BTU/h
If there are no more fuel burning appliances within this
space then the 30,000 BTU/h input of the fireplace is suit-
able to be installed. This also assumes that the construc-
tion of this space is not unusually tight.
EXAMPLE 2
If in this example a solid door separates Room 1 from
Room 2, the volume of Room 2 could not be used. In this
case the maximum BTU/h would be:
Maximum BTU/h: 800 x 1000 = 16,000 BTU/h
This would be considered a confined space since it can
not support the 30,000BTU/h input of the heater and it
would be necessary to provide adequate combustion and
ventilation air to Room 1.
LENGTHLENGTH
LENGTHLENGTH
LENGTH
HEIGHTHEIGHT
HEIGHTHEIGHT
HEIGHT
WIDTHWIDTH
WIDTHWIDTH
WIDTH
ROOM 2
ROOM 1 FIGURE4
Unusually tight construction is defined as con-
struction where:
a) Walls and ceilings exposed to the outside atmos-
phere have a continuous water vapour retarder with a
rating of 1 perm (6 x 10-11 kg per pa-sec-m2) or less with
openings gasketed or sealed, and
b) Weather stripping has been added on openable
windows and doors, and
c) Caulking or sealants are applied to areas such as
joints around window and door frames, between sole
plates and floors, between wall-ceiling joints, between
wall panels, at penetrations for plumbing, electrical, and
gas lines, and at other openings.
An unvented room heater is recommended for use as a
secondary heat source rather than as a primary source.
Gas combustion produces water vapour which could oc-
cur at the rate of approximately one ounce of water for
every 1,000 BTU/hr of gas input. During the cold weather
season, indoor humidity levels tend to be low. Conse-
quently, this water vapour can enhance the living space.
However if a problem should occur:
a) ensure sufficient combustion and circulation air
b) use a dehumidifier
c) do not use the unvented room heater as a primary
heat source
Without sufficient fresh air for proper operation, poor fuel
combustion can result. Carbon Monoxide is a result of
poor combustion.
If additional fresh air is required, use one of the
methods described in the National Fuel Gas Code,
ANSI Z223.1, Section 5.3 or the applicable local code.
If for example,
the length of the rooms is 10 feet,
the width of Room 1 is 10 feet,
the width of Room 2 is 15 feet
the height of the rooms is 8 feet.
The volume of Room 1: 10 x 10 x 8 = 800 cubic feet.
The volume of Room 2: 10 x 15 x 8 = 1200 cubic feet.
50
50

7
W415-0204/C/10.02.01
GAS INSTALLATION
1. Move the stove into position. We recommend secur-
ing the stove to the floor, in all cases. Levelling / securing
kit GDSLL-KT may be used for this purpose.
2. Install rigid black pipe, 1/2" type-L copper tubing or, if
local codes permit, a 3/8" flex connector and shutoff valve
to the gas line and the fireplace gas valve. Seal and tighten
securely. An adapter fitting is required between the gas
valve and the copper tubing or flex connector.
DONOT KINKFLEXCONNECTOR.
3. Check for gas leaks by brushing on a soap and water
solution.
DONOTUSE OPEN FLAME. It is not necessary to install a hearth extension with this
fireplace system. Objects placed in front of the fireplace
should be kept a minimum of 4 feet away from the front
face.
FIGURE5
P
I
P
I
L
O
T
3
12
N
O
L
O
T
H
I
L
O
F
F
O
FIGURE6
DONOTCONNECTEITHERTHEWALLSWITCH, THER-
MOSTAT OR GAS VALVE TO ELECTRICITY (110
VOLTS).
4. For ease of accessibility, an optional remote wall
switch or millivolt thermostat may be installed in a con-
venient location. Route a 2 strand, solid core millivolt wire
from the stove to the wall switch or millivolt thermostat.
The recommended maximum lead length depends on
wire size: WIRESIZE MAX.LENGTH
14 gauge 100 feet
16 gauge 60 feet
18 gauge 40 feet
Attach the two leads to terminals 1 and 3 located on the
gas valve.
FINISHING
FRONT CAST INSTALLATION
1. Place the cast front face down on a protective surface
such as a carpet or blanket to avoid scratching the fin-
ished surface. Attach the screen to the inside of the front
using four bolts and washers.
2. Lift the top casting off
the unit.
3. Fit the securing bolts
onthe castfrontinto each
of the respective retainer
brackets (located at ei-
ther side on the top). In-
sert and tighten the se-
curing screw from the
bottom up (located at the
lower center behind the
cast front). This will hold
the cast front in place.
Replace the top casting.
4. To remove the front,
repeat in reverse order.
TOP
FRONT
RETAINER
FIGURE7b
FIGURE7a
MESH
SECURING
BOLTS
CAST FRONT
SECURING BOLTS
SECURING
SCREW
FIGURE7c

8
W415-0204/C/10.02.01
LOG PLACEMENT INSTRUCTIONS
Blocked burner ports can cause an incorrect flame pat-
tern, carbon deposits and delayed ignition. PHAZERTM logs
glow when exposed to direct flame and provide a unique
and realistic glowing effect. Use only certified PHAZERTM
logs available from your Napoleon / Wolf Steel Ltd. dealer.
Place log #1 onto the burner, centering it onto the burner
tray and pushing it as close to the rear wall of the firebox
as possible. Move logs # 2 and 3 into position, lining up
the studs located on the burner with the holes on the bot-
tom of the logs. Sit the notch at the bottom of log #4 against
the left outermost grate post and position the top of the log
into the pocket provided on the rear log (#1).
The notch in log #5 should be pressed down onto the
skewering pin located at the end of the grate as shown to
prevent it from rocking.
Position the notch located in log #6 against the grate post.
Place the bottom of log #7 against the right outermost
gratepost andthe topintothe pocketprovided on thecenter
log (#6). Tear the glowing embers into pieces and place
onto the front of the burner. Care should be taken to shred
the embers into thin, small irregular pieces as only the
exposed edges of the fibre hairs will glow when exposed
to direct flame; however care should be taken to not block
the burner ports. Blocked ports can cause an incorrect
flame pattern, carbon deposits and delayed ignition.
Log colours may vary. During the initial use of the fire-
place, the colours will become more uniform as colour
pigments burn in during the heat activated curing process.
POSITIONINGTHELOGSIMPROPERLYWILLCAUSE
FLAMEIMPINGEMENTANDCARBONING.
#6
3
#3
#1
#4
1
#2
#5
FIGURES8a-d
#7
4
2

9
W415-0204/C/10.02.01
BLOWER INSTALLATION
4. Remove the 2 screws from the top outer edge of the rear
stove panel. The housing is mounted using these two
holes, as well as two other holes located in the rear panel.
5. Mount and secure the blower housing using 4 screws.
Ensure that the on/off switch wires pass through the appro-
priate slot located on either side of the blower housing.
6. Remove the 2 screws from the side of the blower housing
that you want the switch to be located on and re-secure the
on/off switch.
1. Ensure that the access cover plate has been installed.
2. Remove the on/off switch bracket and the cover plate
below it. The cover plate may now be discarded.
3. Decide which side of the blower housing you prefer the
on/off switch to be located on.
FIGURE11
Because the blower is thermally activated, when
turned on, it will automatically start approximately
15-30 minutes after lighting the stove and will run
forapproximately30-45minutesafterthestovehas
been turned off. Use of the fan increases the out-
put of heat.
Drywall dust will penetrate into the blower bear-
ings, causing irreparable damage. Care must be
taken to prevent drywall dust from coming into
contact with the blower or its compartment. Any
damage resulting from this condition is not cov-
ered by the warranty policy.
FIGURE10
REMOVEDSCREWS
SLOT
ACCESSPLATE
FIGURE9
COVER PLATE
ON/OFF SWITCH BRACKET

10
W415-0204/C/10.02.01
WHATTODOIF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electric switch; do not use any phone
in your building.
• Immediately call your gas supplier from a neighbour's
phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire
department.
GAS KNOB
P
I
N
O
L
O
T
F
F
O
OXYGENDEPLETION SENSOR
OPERATION / MAINTENANCE
OPERATING INSTRUCTIONS
Ifheatershutsoff,donotrelightuntilyouprovide
freshair.If heaterkeepsshuttingoff,haveitserv-
iced. Keep burner and control compartment
clean.
When lit for the first time, the fireplace will emit a slight
odour for a few hours. This is a normal temporary condi-
tion caused by the curing of the logs and the "burn-in" of
internal paints and lubricants used in the manufacturing
process and will not occur again. After extended periods
of non-operation such as following a vacation or a warm
weather season, the fireplace may emit a slight odour for
a few hours. This is caused by dust particles burning off.
In both cases, open a window to sufficiently ventilate the
room.
LIGHTING INSTRUCTIONS
When lighting and re-lighting, the gas knob cannot be
turned from pilot to off unless the knob is depressed.
1. STOP! Read the above safety information on this label.
2. Set the thermostat to lowest setting.
3. Turn off all electric power to the fireplace.
4. Open the control door. Turn the gas knob clockwise
to off.
5. Wait five (5) minutes to clear out any gas. If you smell
gas including near the floor, STOP! Follow "B" in the
above safety information on this label. If you don't smell
gas go to the next step.
6. Find pilot located in front of the back log.
7. Turn gas knob counter-clockwise to pilot.
FOR YOUR SAFETY READ BEFORE OPERATING
WW
WW
WARNING:ARNING:
ARNING:ARNING:
ARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLO-
SION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.
A. This fireplace is equipped with a pilot which must be lit
by hand while following these instructions exactly.
B. Before operating smell all around the fireplace area for
gas and next to the floor because some gas is heavier
than air and will settle on the floor.
C. Use only your hand to push in and turn the gas control
knob. Never use tools. If the knob will not push in and
turn by hand, do not try to repair it. Call a qualified service
technician. Force or attempted repair may result in a fire
or explosion.
D. Do not use this fireplace if any part has been under wa-
ter. Immediately call a qualified service technician to in-
spect the fireplace and replace any part of the control sys-
tem and any gas control which has been under water.
8. Depress and hold gas knob while lighting the pilot
with the push button ignitor. Keep knob fully depressed
for one minute, then release. If pilot does not continue
to burn repeat steps 3 through 7.
9. With pilot lit, turn gas knob counter-clockwise to
on.
10. If equipped with remote on-off switch, main burner
may not come on when you turn the valve to on. Re-
mote switch must be in the on position to ignite burner.
11. Turn on all electric power to the fireplace.
O
T
P
I
L
L
O
I
H
T
P
I
L
O
N
O
F
F
O
GAS KNOB AT OFF
TO TURN OFF GAS
1. Turn off all electric power to the fireplace if service is to
be performed. 2. Push in gas control knob slightly and turn clock-
wise to off. Do not force.

11
W415-0204/C/10.02.01
MAINTENANCE
TURN OFF THE GAS AND ELECTRICAL POWER
BEFORE SERVICING THE FIREPLACE.
CAUTION: Label all wires prior to disconnection when
servicing controls. Wiring errors can cause improper and
dangerous operation. Verify proper operation after servic-
ing. This heater should be inspected and serviced before
use and at least annually by a qualified service person.
The fireplace area must be kept clear and free of combus-
tible materials, gasoline or other flammable vapours and
liquids. The flow of combustion and ventilation air must
not be obstructed.
1. In order to properly clean the burner and oxygen deple-
tion sensor system, remove the logs to expose both as-
semblies.
2. Keep the control compartment, logs, burner, air shutter
opening and the area surrounding the logs clean by vacu-
uming or brushing, at least once a year.
3. Check to see that all burner ports are burning. Clean
out any of the ports which may not be burning or are not
burning properly.
4. Check to see that the pilot flame is large enough to
engulf the thermocouple and thermopile and promptly ig-
nites the main burner.
5. Replace the cleaned logs.
6. Check to see that the main burner ignites completely
on all openings when the gas knob for the burner is turned
on. A 5 to 10 second total light-up period is satisfactory. If
ignition takes longer, consult your Napoleon dealer / dis-
tributor.
OXYGEN DEPLETION SENSOR PILOT
CLEANING
This procedure must be performed by a qualified
service person!
Inspect the pilot for any visible contamination or debris
(usually lint, pet hair, spider webs, carpet fibre, etc.) and
remove.
Disconnect the pilot from the pilot tubing line. Using a
7
/ 16 ”
wrench, remove the injector from the pilot housing. Blow
out the housing in the same direction as the gas flow.
Re-install the injector and the pilot tube, turn on the gas
and check for leaks.
If this does not improve the performance, replace the pilot
with an exact replacement. The device is tamper resist-
ant with no field serviceable parts.
CORRECTPILOT
FLAME INCORRECTPILOT FLAME
VENTURI ADJUSTMENT
Air shutter adjustment must only be done by a
qualified gas installer!
Closing the air shutter will cause a more yellow flame, but
can lead to carboning. Opening the air shutter will cause a
more blue flame, but can cause flame lifting from the burner
ports. The flame may not appear yellow immediately; al-
low 15 to 30 minutes for the final flame colour to be estab-
lished.
Opening the air shutter will also reduce exhaust odours
smelled within the room. See Trouble Shooting Guide.
AIRSHUTTER OPENINGS
NG 5/16" (0.313)
LP 5/16" (0.313)

12
W415-0204/C/10.02.01
ORDERING REPLACEMENT PARTS
Contact your dealer or the factory for questions concern-
ing prices and policies on replacement parts. Normally all
parts can be ordered through your Napoleon dealer or
distributor. When ordering replacement parts always give
the following information:
1. MODEL &SERIAL NUMBER OF FIREPLACE
2. INSTALLATION DATE OF FIREPLACE
3. PART NUMBER
4. DESCRIPTION OF PART
5. FINISH
REPLACEMENT PARTS
For warranty replacement parts, a photocopy of the origi-
nal invoice will be required to honour the claim.
PART # DESCRIPTION
REPLACEMENT PARTS:
W725-0030 SIT VALVE - NG
W725-0031 SIT VALVE - LP
W010-0757 BURNER
W455-0026 #38 BURNER ORIFICE - NG
N455-0003 #52 BURNER ORIFICE - LP
W662-0001 OXYGEN DEPLETION SENSOR SYSTEM - NG
W662-0002 OXYGEN DEPLETION SENSOR SYSTEM - LP
W680-0004 THERMOPILE
W357-0001 PIEZO IGNITOR
GL-624 LOG SET CW EMBERS
W135-0094 LOG #1
W135-0082 CHARCOAL PIECE (LOG #2)
W135-0076 LOG #3
W135-0096 LOG #4
W135-0078 LOG #5
W135-0093 LOG #6
W135-0095 LOG #7
W361-0016 GLOWING EMBERS
W385-0045 NAPOLEONLOGO
W660-0009 ON/OFF SWITCH
W690-0002 THERMODISC
W565-0038 SCREEN
GS830-K BLACKTRIVET
W135-0069*SIDE (LEFT OR RIGHT)
W135-0073*TOP
W135-0068*LEG EA.
W135-0074 BASE PAINT FINISH ONLY
ACCESSORIES / OPTIONS
W690-0001 MILLIVOLT THERMOSTAT
W690-0002 HAND-HELD REMOTE
W690-0010 REMOTE CONTROL - ADVANTAGE
W690-0011 REMOTE CONTROL - ADVANTAGE PLUS
GDSLL-KT LEVELLING / SECURING KIT
GS-SSV * CAST SIDE SHELVES - LEFT & RIGHT
GS-64KT BLOWER KIT
GS830-G GOLDTRIVET
GS830-C CHROMETRIVET
W550-0001 CHARCOAL EMBERS
W380-0002 VARIABLE SPEED SWITCH KNOB
KB-35 VARIABLE SPEED SWITCH
F_E*EARLY AMERICAN FRONT
*FOR AVAILABLE PORCELAIN COLOURS, ADD THESE LETTERS TO THE BASE PART
NUMBER:
BROWN -N
ALMOND -S
BLUE -B
BLACK -K
GREEN -F
REPLACEMENTS
O
L
O
T
P
I
L
L
O
T
I
H
N
O
P
O
I
F
F
W361-0016
W550-0001
W725-030
W725-031
#2 - W135-0082 #3 - W135-0076
#4 W135-0096
#7 - W135-0095
#5 - W135-0078
#1 - W135-0094
#6- W135-0093
F_E*
EARLY AMERICAN
GS-64KT
W565-0038
W662-0001
W662-0002
GS-SSV
GS830-K / G / C

13
W415-0204/C/10.02.01
TROUBLE SHOOTING GUIDE
TEST SOLUTIONSYMPTOM PROBLEM
Main burner goes
out; pilot stays on. Pilot flame is not large enough or not engulfing the
thermopile
- service or replace Oxygen Depletion Sensor System
- correct piping and/or regulator to provide correct pressure
Thermopile shorting - clean thermopile connection to the valve. Reconnect.
- replace Oxygen Depletion Sensor System / valve.
Remote wall switch wire is
too long; too much resis-
tance in the system.
- shorten wire to correct length or wire gauge.
Faulty thermostat or switch. - replace.
Pilot burning; no
gas to main
burner; gas knob
is on 'HI'; wall
switch / thermostat
is on.
Themostat or switch is de-
fective. - connect a jumper wire across the wall switch terminals; if main
burner lights, replace switch / thermostat.
Mainburnerorificeis plugged. - remove stoppage in orifice.
Faultyvalve. - replace.
Wall switch wiring is defec-
tive. - disconnect wires from valve. Connect a jumper wire across termi-
nals 1 & 3; if the main burner lights, check the wires for defects and
/ or replace wires.
Pilot goes out when
the gas knob is re-
leased.
The gas valve has
an interlock device
whichwillnotallow
the pilot burner to
be lit until the ther-
mocouple has
cooled. Allow ap-
proximately 60
seconds for the
thermocouple to
cool.
System is not correctly
purged. - purge the gas line.
Thermocouple shorting /
faulty. - loosen and tighten thermocouple. - clean thermocouple and valve connection.
- replace Oxygen Depletion Sensor System
- test and replace valve.
Faultyvalve. - replace.
Out of propane gas. - fill the tank.
Pilot flame is not large
enough. (Supply pressure
too low.)
- service or replace Oxygen Depletion Sensor System
ELECTRODE
PILOT
BURNER
THERMOCOUPLE THERMOPILE
Pilot will not light.
- check if pilot can be lit by a match
- check that the wire is connected to the push button ignitor.
- check if the push button ignitor needs tightening.
- replace the wire if the wire insulation is broken or frayed.
- replace the electrode if the ceramic insulator is cracked or broken.
- replace the push button ignitor.
No spark at pilot burner
- fill the tank.Out of propane gas
No gas at the pilot burner - check that the manual valve is turned on.
- check the pilot orifice for blockage.
- replace the valve / Oxygen Depletion Sensor System.
- call the gas distributor.
Main burner goes
out; pilot goes out. Insufficient air supply - open window or door. (Use one of the methods described in ANSI
Z223.1 Section 5.3 or the applicable local code.)
Out of propane gas. - fill the tank.
Pilot flame is not large
enough. (Supply pressure
too low.)
- service or replace Oxygen Depletion Sensor System
- correct piping and / or regulator to provide correct pressure.

14
W415-0204/C/10.02.01
TEST SOLUTION
PROBLEMSYMPTOM
Pilot goes out
while standing;
Main burner is in
'OFF' position.
Gas piping is undersized. - turn on all gas appliances and see if pilot flame flutters, dimin-
ishes or extinguishes, especially when main burner ignites. Monitor
appliance supply working pressure.
- check if supply piping size is to code. Correct all undersized piping.
Flames are con-
sistently too large
or too small.
Carboning occurs.
- check pressure readings:
Inlet pressure can be checked by turning screw (A) counter-clock-
wise 2 or 3 turns and then placing pressure gauge tubing over the
test point. Check with burner operating on "HI". Gauge should read
7" (minimum 4.5") water column for natural gas or 13" (11" mini-
mum) water column for propane.
Outlet pressure can be checked the same as above using screw
(B). Check with burner operating on "HI". Gauge should read 3.5"
water column for natural gas or 10" water column for propane.
AFTER TAKING PRESSURE READINGS, BE SURE TO TURN
SCREWSCLOCKWISEFIRMLYTORESEAL.DONOTOVERTORQUE.
Leak test with a soap and water solution.
Unit is over-fired or under-
fired.
P
I
AB
P
I
L
O
T
N
O
L
O
T
H
I
L
O
F
F
O
Remote wall
switch is in "OFF"
position; main
burner comes on
when gas knob is
turned to "ON" po-
sition.
Wall switch is mounted up-
side down - reverse.
Faultyvalve. - replace.
- replace.Remote wall switch is
grounding.
- check for ground (short); repair ground or replace wire.Remote wall switch wire is
grounding.
Carbon is being
deposited on logs
or combustion
chamber surfaces.
Air shutter has become
blocked - ensure air shutter opening is free of lint or other obstructions.
Flame is impinging on the
logs or combustion cham-
ber.
- check that the logs are correctly positioned.
- open air shutter to increase the primary air. See air shutter open-
ings, page 15.
- check the input rate: check the manifold pressure and orifice size
as specified by the rating plate values.
Flame is impinging on the
logs or combustion cham-
ber.
- check that the logs are correctly positioned.
- open air shutter to increase the primary air. See air shutter open-
ings, page 15.
- check the input rate: check the manifold pressure and orifice size
as specified by the rating plate values.
Exhaust fumes
smelled in room,
headaches.
- increase fresh air supply. (Use one of the methods described in
ANSI Z223.1 Section 5.3 or the applicable local code.)
Not enough combustion air.
- increase fresh air supply. (Use one of the methods described in
ANSI Z223.1 Section 5.3 or the applicable local code.)
Not enough ventilation air.

15
W415-0204/C /10.02.01
Wolf Steel Fireplace Service History
Thisfireplace mustbe servicedannually dependingon usage.
Date ServiceTechnician
Name ServicePerformed Special ConcernsDealerName

16
W415-0204/C/10.02.01
NOTES: