HEATRAY IRH-E ELECTRIC SERIES User manual

HEATRAY®IRH-E
INFRARED RADIANT HEATING - ELECTRIC SERIES
PUBLICATION IRH-E 010111-2US
PRODUCT MANUAL
IRH-E HEATERS
FOR INDOOR AND OUTDOOR PERMANENT STRUCTURES
This appliance shall be installed in accordance with:
This appliance must be installed by an authorised person and all
electrical work must be carried out by a qualified electrician to validate
the warranty.
- Manufacturer’s Installation Instructions
- Local Requirements for Electrical Equipment
- Municipal Building Codes
- Any other relevant Regulatory Regulations
IMPORTANT
The appliance is not intended for use by young children or infirm persons
without supervision. Young children should be supervised to ensure that
they do not play with the appliance.
The heater must not be located immediately below a socket outlet.
The fixed wiring shall incorporate all means for disconnection from the
supply, having an air gap contact separation in all active (phase) conductors,
all done in accordance with local wiring rules.
a.
b.
c.
Head Office & Export Enquiries: Tel: [phone] Fax: [phone]
2 Powlett Street, Moorabbin, PO Box 3093, Moorabbin East LPO, Vic. 3189 Australia.
CELMEC INTERNATIONAL PTY LTD ABN 66514 732 689
heatray®Infra-Red Radiant Heater IP65
Model No. IRH-E 1500
Capacity 1.5kW
Voltage 120V / 1PH / 60Hz
THIS PRODUCT MUST BE INSTALLED BY A QUALIFIED ELECTRICIAN
SERIAL NUMBER:
QA INSPECTED BY:
3179365
USA-1.5KW_PL.indd 1 17/2/10 3:39:31 PM

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Heatray®Infrared Radiant Heaters - Electric Series
PRODUCT MANUAL
WARNING
Installation must only be carried out by an authorised person
CONTENTS PAGE
Standard Warranty 1
Safety Instructions 2
Installation 3
Cleaning & Maintenance 4
Customer Service 4
Heater Mounting Brackets 5
Umbrella Heater Bracket 6
Heatray Umbrella Field Wiring Example 7
Heater Field Wiring Example 8
Control Module CM4IRH-US 9
Clearances 10
Heater Tilt Angle 11
Product Specifications 12
Commissioning & Service Sheet 13

CELMEC INTERNATIONAL PTY. LTD.
ABN 66514 732 689
STANDARD WARRANTY
Celmec International warrants to the original owner-user that all Celmec products will be free from
defects in materials and workmanship. This warranty is limited to twelve (12) months from the date
of dispatch.
Limitations and Exclusions
Celmec’s obligation under this warranty is limited to repair or replacement at Celmec’s factory,
Moorabbin, of any parts of the product identified by model and serial number which shall be
returned to Celmec with transportation charges prepaid and which Celmec’s examination shall
disclose to its satisfaction to be defective.
No parts will be supplied (in exchange for those defective or requiring repair) in advance of receipt
and examination of the returned parts.
The manufacturer does not participate in any site related costs or labour expenses incidental to the
replacement of parts, repairing, installing, servicing, or handling of parts or complete products and
assumes no liability on parts repaired or replaced without consent.
All warranty requests for repairs or replacements must be accompanied by an installation commissioning
report and a written explanation, giving model, serial number of unit and details of fault.
There is no warranty expressed or implied with regard to capacity requirements. The selection of the
appropriate unit or units depends entirely upon the system design and capacities as determined and
specified by the purchaser.
This warranty does not apply to any unit or parts thereof which become inoperative due to accident,
misapplication, abuse, misuse, unauthorized alterations, or operation contrary to Celmec’s wiring
diagrams and printed instructions, or if the serial number has been altered, defaced or removed.
Celmec shall not be liable for any default or delay in performance of its warranty obligations hereunder
caused by any circumstances beyond its control, including but not limited to judicial or government
restrictions or restraints, strikes, fires, floods, or delayed supplies of raw materials or parts.
All goods are thoroughly inspected and tested before dispatch and are at the risk of the purchaser
after shipment leaves Celmec’s factory. Should the goods arrive damaged, make the transport company
aware of their condition and have this noted on the freight bill. If damage is discovered after unpacking,
demand immediate inspection by the transportation company and insist that a notation is made of
the damage on the freight bill.
1

When using electrical appliances, basic safety precautions should always be followed to reduce the risk of fire,
electric shock and personal injury.
Read through the operating and assembly instructions before operating the appliance.
• Check if the voltage indicated on the appliance corresponds to the local mains voltage before you connect
the appliance.
• The power supply to the appliance should correspond with the relevant power supply standards and local
regulations.
• Extension cords may be used only if care is exercised in their use. The marked electrical rating of the extension
cord and power socket should have adequate current carrying capacity and correspond to the relevant
regulations of the power supply and local regulations. Check if the voltage indicated on the appliance
corresponds to the marked electrical rating of the extension cord or power socket before you connect the
appliance.
• The appliance is not to be located immediately above or below a socket-outlet.
• Never install this appliance close to anything flammable, such as furniture, curtains, etc.
• Never install this appliance in the immediate surroundings of a bath, a washbasin, a swimming pool or other
wet areas.
• In order to avoid overheating and fire hazard, do not cover or obstruct the appliance. Do not place any
materials over the appliance such as; clothes, blankets etc. The minimum distance of 60” (1.5m) between
the appliance and flammable materials must be maintained at all times.
• The casing and front grill of the appliance become hot during operation. Ensure that no combustible
materials such as; curtains, marquees, flags, plastics etc. can accidentally cover or obstruct the appliance.
• Do not touch the appliance (risk of scalding injury).
• Do not allow the cord to hang over the edge of a table or counter, or touch hot surfaces.
• If the supply cord is damaged, only the manufacturer, its service agent or a qualified electrician must replace it in
order to avoid a hazard.
• Operation of the appliance must be discontinued and the mains plug removed immediately (unless hard
wired) if improper use results in damage to the aluminium casing and/or the cord or plug, which could
result in electrical shock and/or a fire hazard.
• Do not try to repair this appliance. Contact the manufacturer, its service agent or a qualified electrician for
repairs.
• Do not store flammable liquid, paint, gas cylinders etc. in the immediate vicinity of the appliance.
• This appliance is not intended for use by young children or infirm persons without supervision. Young
children should be supervised to ensure that they do not play with the appliance.
• Keep out of reach of children. In order to keep children from the dangers of electrical appliances, never
leave them unsupervised with the appliance. Consequently, when selecting the location of the heater,
ensure that children do not have access to the heater.
• This appliance must be installed by an authorised person and all electrical work must be carried out by a
qualified electrician.
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IMPORTANT SAFETY INSTRUCTIONS 2

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INSTALLATION 3
For additional protection, the installation of a Residual Current Device (RCD) is recommended.
1. Remove all packaging material and check the appliance, power supply cord and plug (if applicable) for
signs of damage.
2. IMPORTANT: DO NOT REMOVE FOAM CUSHION STRIP FROM THE GRILL UNTIL AFTER INSTALLATION IS
COMPLETE. This is to protect the element during transport and installation.
MUST REMOVE BEFORE SWITCHING THE POWER ON.
3. Ensure correct mounting location and check for suitable mounting brackets and fasteners.
4. Before mounting, the minimum safe mounting height, clearances and tilt angles shown must be followed:
• The minimum distance between the bottom edge of the appliance and the floor must be no less than 85”
(2.1m) [refer figure 4, page 9].
• There must be a distance of at least 20” (0.5m) between the appliance and the ceiling or roof [refer figure
4, page 9].
• There must be a distance of at least 60” (1.5m) at each side between the appliance and the walls or the
like [refer figure 4, page 9].
• Minimum clearance from flammable materials to be 60” (1.5m)
• Adjust tilt angle of unit to suit the application within ±45˚ [refer figures 5 & 6, page 10].
5. Ensure the appliance is not exposed to excessive wind loads.
6. Fix the mounting bracket to the wall/ceiling first. Ensure that the wall/ceiling is secure and structurally sound.
7. Assemble the heater onto the mounting bracket.
8. Adjust the desired angle of the face of the heater and fasten all screws (refer figures 5 & 6, page 10).
Check the screws regularly as unforeseen mechanical distur ibration due to wind etc could loosen the fixing
over time.
9. REMOVE FOAM CUSHION STRIP FROM THE GRILL
10. Switch on the power supply to ensure the appliance works correctly.

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CLEANING AND MAINTENANCE 4
• This appliance consists of a robust and maintenance-free aluminium casing with a Stainless Steel grill and
bracket arrangement.
• Before cleaning, turn the appliance off and wait until the appliance cools off prior to cleaning.
• Wipe the appliance with a clean and lint-free cloth or soft brush.
• Never use abrasive cleaners, scrubbing brushes or chemical cleaners.
• Never use flammable cleaners such as benzine or spirits.
• Do not immerse cord, plug, or any part of the appliance in water or other liquid.
• For any service enquiries contact the manufacturer, its service agent or a qualified electrician.
CUSTOMER SERVICE
• Repairs must be carried out by the manufacturer, its service agent or a qualified electrician to ensure
electrical safety.
• Improper repairs could lead to a safety hazard.
• This warranty does not cover damage or failure, as a result of: unauthorized installation, tampering, alteration,
accident, misuse, abuse, neglect or improper maintenance.

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BRACKETS 5
CEILING SUSPENSION BRACKET STANDARD ARRANGEMENT
WALL MOUNT BRACKET STANDARD ARRANGEMENT
Figure 1.
Figure 2.

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ARM BRACKET FOR FITTING IRH-E HEATER TO UMBRELLA 6
Figure 3.
UMBRELLA MOUNTING HOLES
¼”Ø – (6.35mmØ)
POWER
CORD
RETAINING CONDUIT
¾”Ø – (20mmØ)
IRH
-
E HEATER
MOUNTING HOLES
¼”Ø – (6.35mmØ)
14” – (356mm)
2” – (50mm)
TOP OF BRACKET
UMBRELLA MOUNTING HOLES
¼”Ø – (6.35mmØ)
POWER
CORD
RETAINING CONDUIT
¾”Ø – (20mmØ)
IRH
-
E HEATER
MOUNTING HOLES
¼”Ø – (6.35mmØ)
14” – (356mm)
2” – (50mm)
TOP OF BRACKET

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HEATRAY UMBRELLAS FIELD WIRING EXAMPLE 7
(Refer Project Specific Diagrams)
ELECTRICAL CONDUITS AND EXTERNAL WIRING REQUIREMENTS
FOR 4x 1500watt HEATER UMBRELLA STRUCTURES -USA
HEATER MODEL: IRH-E1500
CONDUITS
Heavy duty Conduit under the pavers, min.
11/2” diameter to each Umbrella
( to be confirmed depending on cables used)
Use sweeping elbows min. 8” radius
REF. US IRH-E1500 X4
MODEL: 4 X IRH-E1500 UMBRELLA
4HEATERS PER UMBRELLA (2-Zone System)
Power load = 6.0 kW - 50Amp / 120V / 1ph / 60Hz
2 x 25 Amp Circuits (via 4 Core + GND. )
4 LIGHTS PER UMBRELLA
Power Load = 60 W – 0.5Amp / 120V / 1ph / 60Hz
1 x 0.5 Amp Circuit (via 2 Core + GND. )
Pavers
Umbrella Post
11/2” (min.) Conduit
8” Sweeping Elbows
INSPECTION Box on
the external surface of
the Umbrella Post
Leave 30” length
of Cable coming out of
the conduit
UMBRELLA 1
UMBRELLA 2
CABLES
HEATING: 4 core + GND.
12AWG -10AWG Conductors for 2-zone heating
(To be confirmed depending on run length)
LIGHTING: 2 core + GND.
16AWG Conductors for lighting
6”

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HEATER FIELD WIRING EXAMPLE 8
(Refer Project Specific Wiring Diagrams)
IRH-E HEATRAY - 1 Umbrellas System
4 Heater eld wiring example - 50A / 120V / 1ph Total Power
(2 X 1500Watt Heaters x 2 Zones)
IRH-E1500 HEATRAY 120V -4 HEATER WIRING SYSTEM 2 HEATERS PER ZONE REF: 090311
DEPT 79
IRH-E HEATRAY -1 Umbrella System
4 Heater field wiring example -50A/120V/1ph Total Power Supply
( 2 x 1500W Heaters x 2 Zones )
Heater 1
A N G
25.0Amp
Heater 4
A NG
N
1
A1
25.0Amp
12AWG
(4mm2std.)
25.0Amp Each
Circuit
A
1
A
2
N
1
N
2
G
50Amp –(2 x 25Amp)
Control Module
CM4IRH-US
1
2
3
4
Take off Power
Single Phase - 50A / 120V / 1ph / 60Hz
Active - 6AWG A
Neutral -6AWG
N
Ground -10AWG G
Note:
All Power Cable sizes to be
confirmed, depending on run length.
Main Switchboard
Heater 2
A N G
Heater 3
A N G
12.5Amp
12.5Amp
A
2
N
2

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CONTROL MODULE 9

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IRH-E HEATER CLEARANCES 10
Figure 4.
IMPORTANT
Minimum clearance from flammable
materials to be 60” (1.5m)
All recommended clearances are subject to confirming
specific adjoining surroundings.
Min 20” (0.5m)
Min 60” (1.5m)
FLOOR
WALL
CEILING
Min 85” (2.1m)

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IRH-E HEATER TILT ANGLE 11
WALL MOUNTED
CEILING MOUNTED
Figure 5.
Figure 6.

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PRODUCT SPECIFICATIONS 12
Electric Infrared Radiant Heater
PRODUCT - Heatray IRH-E
APPLICATION - Overhead radiant heating for under cover outdoor and indoor use.
DESCRIPTION - Curved faced non-corrosive aluminum construction, silver in appearance.
IP RATING - IP65 waterproof rating.
LENGTH - 26 / ” (670mm)
WIDTH - 4” (100mm)
DEPTH - 3” (75mm)
RANGE - 3’ (1m) to 7’ (2.2m) forward radius
SPAN - 120
POWER - IRH-E 1500 - 1.5 KW / 12.5A - 120V / 1ph / 60Hz
WEIGHT - 6.8 lb (3.1kg)
CONTROL - ON/OFF
OPERATION - Approx. 1sec. to reach 98% operating capacity.
MOUNTS - To suit umbrella (permanent type), ceiling and wall mounting.
12

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COMMISSIONING AND SERVICE SHEET 13
Heatray IRH-E (Infrared Heating Electric Series)
COMMISSIONING AND SERVICE SHEET
Under Installed Conditions
CLIENT: PROJECT:
CONTACT NAME: CONTACT TEL NO.
SITE ADDRESS: COUNTRY/STATE:
DATE:
Number of IRH-E units
Voltage System: 120V Other
Amp - Reading at Control Module (Switch Board)
Volt - Reading at Control Module (Switch Board)
UNIT NO.
Amp - Reading at unit
Volt - Reading at unit
˚C ˚F
Ambient Temp.
COMMENTS:
CHECKED/COMMISSIONED AND APPROVED BY:
THE ABOVE COMMISSIONING REPORT MUST BE SUBMITTED TO CELMEC INTERNATIONAL
TO REGISTER AND VALIDATE THE WARRANTY.

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