HEIDENHAIN QUADRA-CHEK ND 1100 User manual

ND 1100
QUADRA-CHEK
Operating Instructions
Evaluation Unit
English (en)
05/2018

Table of Contents |
2HEIDENHAIN | ND 1100 | Operating Instructions | 05/2018
Table of Contents
1 Fundamentals....................................................................................................................................9
2 Safety............................................................................................................................................... 17
3 Transport and storage....................................................................................................................23
4 Mounting......................................................................................................................................... 27
5 Installation.......................................................................................................................................31
6 Basic operation...............................................................................................................................39
7 Preparing to measure.....................................................................................................................47
8 Measuring........................................................................................................................................53
9 Printing data................................................................................................................................... 57
10 External operation.......................................................................................................................... 59
11 Setup................................................................................................................................................71
12 Service and maintenance............................................................................................................ 107
13 What to do if.................................................................................................................................111
14 Removal and disposal..................................................................................................................115
15 Specifications................................................................................................................................117

Table of Contents |
HEIDENHAIN | ND 1100 | Operating Instructions | 05/2018 3
1 Fundamentals....................................................................................................................................9
1.1 About these instructions.....................................................................................................................10
1.2 Information on the product................................................................................................................ 10
1.3 Notes on reading the documentation............................................................................................... 11
1.4 Storage and distribution of the documentation...............................................................................12
1.5 Target group for the instructions....................................................................................................... 12
1.6 Notes in this documentation..............................................................................................................13
1.7 Symbols and fonts used for marking text........................................................................................ 15
2 Safety............................................................................................................................................... 17
2.1 General safety precautions................................................................................................................. 18
2.2 Intended use......................................................................................................................................... 18
2.3 Improper use........................................................................................................................................ 18
2.4 Personnel qualification........................................................................................................................ 19
2.5 Obligations of the operating company..............................................................................................20
2.6 General safety precautions................................................................................................................. 20
2.6.1 Symbols in the instructions..................................................................................................... 21
2.6.2 Symbols on the product.......................................................................................................... 21
2.6.3 Electrical safety instructions.................................................................................................... 22
3 Transport and storage....................................................................................................................23
3.1 Overview............................................................................................................................................... 24
3.2 Unpacking............................................................................................................................................. 24
3.3 Items supplied and accessories..........................................................................................................24
3.4 In case of damage in transit...............................................................................................................25
3.5 Repackaging and storage....................................................................................................................25

Table of Contents |
4HEIDENHAIN | ND 1100 | Operating Instructions | 05/2018
4 Mounting......................................................................................................................................... 27
4.1 Overview............................................................................................................................................... 28
4.2 Mounting on the stand....................................................................................................................... 28
4.3 Mounting and location on a benchtop..............................................................................................29
4.4 Mounting on an arm........................................................................................................................... 29
4.5 Mounting a cover.................................................................................................................................30
5 Installation.......................................................................................................................................31
5.1 Overview............................................................................................................................................... 32
5.2 General information.............................................................................................................................32
5.3 Product overview................................................................................................................................. 33
5.4 Connecting encoders........................................................................................................................... 34
5.5 Connecting a touch probe.................................................................................................................. 35
5.6 Connecting an RS-232 cable...............................................................................................................36
5.7 Connecting an audio cable................................................................................................................. 36
5.8 Connecting a USB drive...................................................................................................................... 36
5.9 Connecting an RJ45 cable.................................................................................................................. 37
5.10 Connecting the line voltage................................................................................................................37
6 Basic operation...............................................................................................................................39
6.1 Overview............................................................................................................................................... 40
6.2 Panel key descriptions.........................................................................................................................40
6.3 Power-on the device............................................................................................................................ 42
6.4 Power-off the device............................................................................................................................ 42
6.5 Display and soft key layout................................................................................................................ 42
6.6 Menus.................................................................................................................................................... 43

Table of Contents |
HEIDENHAIN | ND 1100 | Operating Instructions | 05/2018 5
7 Preparing to measure.....................................................................................................................47
7.1 Preparing to measure.......................................................................................................................... 48
7.2 Establishing a repeatable machine zero............................................................................................48
7.3 Adjusting the display contrast........................................................................................................... 49
7.4 Selecting a unit of linear measure.....................................................................................................49
7.5 Selecting a unit of angular measure................................................................................................. 50
7.6 Selecting radius or diameter measurement..................................................................................... 50
7.7 Selecting a datum................................................................................................................................50
7.8 Zeroing datums.................................................................................................................................... 50
7.8.1 Absolute datum........................................................................................................................50
7.8.2 Incremental datum...................................................................................................................50
7.9 Presetting datums................................................................................................................................51
8 Measuring........................................................................................................................................53
8.1 Overview............................................................................................................................................... 54
8.2 Linear and angular measurements.................................................................................................... 54
8.3 MinMax measurements.......................................................................................................................55
9 Printing data................................................................................................................................... 57
9.1 Printing data......................................................................................................................................... 58
10 External operation.......................................................................................................................... 59
10.1 External operation................................................................................................................................60
10.1.1 Key emulation commands....................................................................................................... 60
10.1.2 Unit control commands........................................................................................................... 64
10.2 Data output formats............................................................................................................................ 68
10.2.1 Send......................................................................................................................................... 68
10.2.2 Position.....................................................................................................................................69
10.2.3 Print Edges...............................................................................................................................69

Table of Contents |
6HEIDENHAIN | ND 1100 | Operating Instructions | 05/2018
11 Setup................................................................................................................................................71
11.1 Software setup..................................................................................................................................... 72
11.2 Setup menu.......................................................................................................................................... 73
11.3 Setup order...........................................................................................................................................74
11.4 Selecting a Language and viewing product information................................................................ 75
11.5 Entering the supervisor password and Startup Zero.......................................................................76
11.6 Loading a settings file and startup screen........................................................................................77
11.7 Configuring encoders...........................................................................................................................78
11.7.1 Misc menu............................................................................................................................... 78
11.7.2 Encoders menu........................................................................................................................80
11.8 Calibrating stage squareness..............................................................................................................83
11.9 Correcting for errors............................................................................................................................ 84
11.9.1 Linear error correction (LEC)................................................................................................... 85
11.9.2 Segmented linear error correction (SLEC)...............................................................................87
11.10 Scaling measurements........................................................................................................................ 92
11.11 Formatting the display........................................................................................................................ 93
11.12 Assigning hot keys.............................................................................................................................. 95
11.13 Formatting printed data...................................................................................................................... 97
11.14 Configuring the RS-232 port.............................................................................................................101
11.15 Setting the audio volume................................................................................................................. 103
11.16 Adjusting key repeat rate..................................................................................................................104
11.17 Setting the time and date................................................................................................................ 105
11.18 Saving a settings file.........................................................................................................................106
12 Service and maintenance............................................................................................................ 107
12.1 Overview............................................................................................................................................. 108
12.2 Cleaning...............................................................................................................................................108
12.3 Maintenance schedule....................................................................................................................... 108
12.4 Resuming operation...........................................................................................................................109

Table of Contents |
HEIDENHAIN | ND 1100 | Operating Instructions | 05/2018 7
13 What to do if.................................................................................................................................111
13.1 Error messages...................................................................................................................................112
13.2 Encoder errors.................................................................................................................................... 114
14 Removal and disposal..................................................................................................................115
14.1 Overview............................................................................................................................................. 116
14.2 Removal...............................................................................................................................................116
14.3 Disposal............................................................................................................................................... 116
15 Specifications................................................................................................................................117
15.1 Product data....................................................................................................................................... 118
15.2 Product dimensions........................................................................................................................... 119

1
Fundamentals

Fundamentals | About these instructions
1
10 HEIDENHAIN | ND 1100 | Operating Instructions | 05/2018
1.1 About these instructions
These instructions provide all the information and safety precautions needed for
the safe operation of the product.
1.2 Information on the product
Product designation Part number Firmware version Index
ND 110x
QUADRA-CHEK
665405-xx 2.16.x H
The ID label is provided on the back of the product.
Example:
ND 110x
QUADRA-CHEK
ID 123456-xx xx
SN 12 345 678 x
3
2
1
1Product designation
2Part number
3Index
Validity of the documentation
Before using the documentation and the product, you need to verify that the
documentation matches the product.
Compare the part number and the index indicated in the documentation with
the corresponding data given on the ID label of the product
If the part number and indexes match, the documentation is valid
If the part number and indexes do not match so that the documentation
is not valid, you will find the current documentation for the product at
www.heidenhain.de.