Henkelman DT 60 User manual

User manual
Gebruiksaanwijzing
Bedienungsanleitung
Mode d’ emploi
Manual de instrucciones
DT 60 DT 100
DT-multi-A

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All rights reserved. No part of this publication may be reproduced by photocopy, printing or
in any other way without prior consent from Henkelman B.V
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Table of Content
Inhoudsopgave
Inhaltsangabe
Table des matieres
Contenidos
ENGLISH............................................................................................................................ 7
Machine illustrations and parts............................................................................................ 7
Product description ............................................................................................................. 8
Safety.................................................................................................................................. 8
General ..............................................................................................................................8
During normal use..............................................................................................................9
Operating staff..................................................................................................................10
Install and connect the machine.........................................................................................11
Operation procedure..........................................................................................................11
Setting of desired temperature...........................................................................................11
Drain the watertank............................................................................................................12
Maintenance ......................................................................................................................12
Troubleshooting.................................................................................................................13
Technical Specifications.....................................................................................................15
Terms of guarantee............................................................................................................16
Liability.............................................................................................................................16
Warranty...........................................................................................................................16
Declaration of conformity....................................................................................................18
NEDERLANDS..................................................................................................................19
Machine Illustratie en onderdelen.......................................................................................19
Productbeschrijving............................................................................................................20
Veiligheid...........................................................................................................................20
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Algemeen.........................................................................................................................20
Tijdens normaal gebruik ...................................................................................................22
Bedienend personeel........................................................................................................22
Plaatsen en aansluiten van de machine.............................................................................23
Bediening...........................................................................................................................23
Instellen van de temperatuur..............................................................................................23
Aftappen van het water......................................................................................................24
Onderhoud.........................................................................................................................24
Probleemoplossingen.........................................................................................................25
Technische specificaties ....................................................................................................27
Garantievoorwaarden.........................................................................................................28
Aansprakelijkheid .............................................................................................................28
Garantie ...........................................................................................................................28
Verklaring van overeenstemming.......................................................................................30
DEUTSCH .........................................................................................................................31
Maschinenzeichnung & Teile .............................................................................................31
Produktbeschreibung.........................................................................................................32
Sicherheit...........................................................................................................................32
Allgemein .........................................................................................................................32
Während des Normalbetriebs...........................................................................................34
Bedienpersonal ................................................................................................................34
Aufstellung und Anschluss der Machine.............................................................................35
Bedienung..........................................................................................................................35
Einstellung der gewünschten Temperatur..........................................................................35
Ablassen des Wassers.......................................................................................................36
Wartung.............................................................................................................................36
Problemlösung...................................................................................................................37
Technische Daten..............................................................................................................39
Garantieregelung ...............................................................................................................40
Haftung.............................................................................................................................40
Garantie ...........................................................................................................................40
Konformitätserklärung........................................................................................................42
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FRANÇAIS ........................................................................................................................43
Illustration et pièces de la machine ....................................................................................43
Description du produit........................................................................................................44
Sécurité..............................................................................................................................44
Généralités.......................................................................................................................44
Pendant l'utilisation normale.............................................................................................46
Le personnel d'exploitation...............................................................................................46
Installation..........................................................................................................................47
Commande........................................................................................................................47
Réglage de la température souhaitée ................................................................................47
Vider le réservoir d'eau ......................................................................................................48
Entretien ............................................................................................................................48
Dépistage de problèmes....................................................................................................49
Caractéristiques techniques...............................................................................................51
Conditions de la garantie....................................................................................................52
Responsabilité..................................................................................................................52
Garantie ...........................................................................................................................52
Les stipulations de la garantie et de la responsabilité font parties des conditions générales
de vente qui peuvent vous être envoyées sur demande.....................................................53
Déclaration de conformité ..................................................................................................54
ESPAÑOL .........................................................................................................................55
Ilustraciones y piezas de la máquina..................................................................................55
Descripción del producto....................................................................................................56
Seguridad ..........................................................................................................................56
General ............................................................................................................................56
Durante el uso normal ......................................................................................................58
Personal operativo............................................................................................................58
Instalación y conexión de la máquina.................................................................................59
Procedimiento de operación...............................................................................................59
Ajuste de la temperatura deseada......................................................................................59
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Vaciar el depósito de agua.................................................................................................60
Mantenimiento ...................................................................................................................60
Solución de problemas.......................................................................................................61
Especificaciones técnicas ..................................................................................................63
Condiciones de garantía ....................................................................................................64
Responsabilidad...............................................................................................................64
Garantía ...........................................................................................................................64
Declaración de conformidad...............................................................................................66
Electrical diagram 230V-3 Phase......................................................................................67
Electrical diagram 400 V-3 Phase-Neutral.........................................................................68
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ENGLISH
Machine illustrations and parts
1= Arm
2= Operation box
3= Sliding rod
4= Tank
5= Tap (back side of
machine)
6= Platform
7= Main switch, S1(back
side of machine)
A= Working switch
B= Start button, S3
C= Temperature control unit
D= Power indication light
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Product description
The dip tank is applied in food packaging processes. Food products are usually packed in
shrink bags closed by a sealing process. The food packaging can also include a vacuum
process for food preservation. After the packaging process, food products are placed into
the dip tank with warm water in which the shrink bag will smoothly shrink around the food
product. The main objectives for the dip tank shrinking process is to shrink the plastic flaps
from the packaging material around the food product in order to enhance the product
packaging presentation and to make the product handling and distribution process easier.
Safety
General
All people responsible for control must at least fully read and
comprehend the chapters on control and safety of these operating
instructions.
All people responsible for the assembly, installation, maintenance
and/or repair must read and comprehend all these operating
instructions.
The user is responsible for the interpretation and use of this manual in
all circumstances. Please contact the supervisor in case of questions or
doubts about the correct interpretation.
This user manual must be kept in the proximity of the machine and must
be easily accessible to users.
All major services, adaptations to the line and any remarks must be kept
in a log.
No changes to the installation may be made without written permission
of the supplier.
Please contact the manufacturer for special maintenance adjustments
that are not included in this user manual.
Always meet the safety requirements as indicated in this chapter.
The correct functioning and safety of the system can only be
guaranteed if the recommended maintenance is carried out on time and
correctly.
The guarantee and / or liability expires if damage is caused by repairs
and/or changes not made by an authorized distributors.
In the case of malfunctions contact the supplier.
High pressure cleaning is not permitted. This can cause damage to
electronics and other parts.
The working space around the installation must be safe. The installation’s
owner has to take the necessary safety precautions that are required to be
able to operate the installation safely.
It is prohibited to start the installation in an area with a danger of
explosion.
The installation was developed for safe production under normal
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environmental circumstances.
The installation’s owner must ensure that the instructions of this user
manual are followed.
The safety protection devices present may not be removed.
The correct operation and safety of the system can only be guaranteed
if the maintenance is carried out correctly and on time as prescribed.
If any work has to be carried out on the installation, the installation must
be disconnected and locked from the power supply.
During operation several parts of the machine will be very hot. The user is
responsible for carry out precautions to avoid injuries.
During operation hot water may splash. Take precautions to avoid injuries.
It is compulsory to use personal protection to avoid injuries.
Only authorised persons may carry out work on the electrical
installation.
Keep electrical control cabinets closed to prevent contact with high
voltage parts.
Ensure through internal procedures and surveillance that all applicable
power supplies are switched off.
The installation may not be used during inspection and maintenance
and the main switch needs to be turned off and blocked.
For repairs or maintenance to the electrical circuit, switch off the main
power supply and block it.
Never carry out any welding work on the installation without
disconnecting the cable connection to the electrical components first.
Never use the power supply of the control cabinet to connect other
machines.
All electrical connections have to be connected to the terminal strips
according to the electrical diagram.
During normal use
Before starting up the installation, make sure that no work is being carried
out on the installation and it is ready for use.
Unauthorised persons are not allowed to enter the installation area.
Ensuring this is the task of the machine operator(s).
Contact the service engineer of your technical department or dealer
immediately if changes like boiling of the water, unusual vibrations or
unusual noise appear.
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Operating staff
Operating staff must be 18 years or older.
Only people who are authorised to do so, may work with or on the
installation.
Only work for which one has been trained may be carried out. This
applies to maintenance work as well as normal use.
The installation may only be operated by trained staff.
The operating staff must be familiar with all situations, so fast and
effective action can be taken in case of emergencies.
If the operating staff notices any errors or dangers, or disagrees with the
safety measures, they have to report to the owner or the supervisor.
Earplugs are compulsory.
Goggles are compulsory.
Safety shoes are compulsory.
Proper working clothing are compulsory.
Everybody needs to meet the safety regulations, if not, they could
endanger themselves or others. Always meet work instructions strictly.
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Install and connect the machine
Turn the knob at the arm to release this. Pull it up to the desired height and turn it to
the right so it is not above the tank. Then tighten the knob again.
Make sure the tap at the back of the machine is closed. Manually fill the tank with de-
chalked water. Use de-chalked water, this to prevent unnecessary problems with
scurf.
Make sure the water level is at least 200mm.
Turn main switch on the back of the machine to the ON-position.
Switch the machine on, using the working-switch.
Check the rotation direction of the motor. If the motor turns in the wrong direction, the
platform will not move. To change the direction, interchange two phases in the
powerconnector.
Open the operation box and set the desired temperature for the water; see “Setting
of desired temperature”.
Operation procedure
Place packaged products on the platform.
Hold the start button for 1 second.The platform with products will now automatically
descend into the water and rise again. The whole process takes approximately 3
seconds.
Take the products from the platform and this procedure can start again.
Setting of desired temperature
Press the “SET” button twice.
The adjusted temperature is displayed.
The shown value can be changed with help of the “UP” or “DOWN” button.
If no buttons are used within 10 seconds, the control unit will switch back to the
normal operating mode; the last entered temperature will be stored in the memory.
If the correct temperature is displayed, you have to push the “ON/OFF” or “FNC”
button twice to store the new value into the memory of the temperature control unit.
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Drain the watertank
Switch the machine off.
After the water is cooled down, open the tap. The water is flowing out of the dip tank.
Maintenance
Clean the tank and platform regulary. Check the heating elements and temperature
sensor for scurf and dirt. (use descaler)
Clean the sliding rod regulary so that the platform will move smoothly.
Check monthly the proper function of the floating element.
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Troubleshooting
Problem
Cause
Solution
The machine doesn’t
function.
(no power light or display)
The plug is not connected.
The fuse(s) from the main power
supply are burned.
The automatic fuse in the electrical
cabinet is switched off.
Main switch (S1) is switched off.
Check the Plug on a
proper connection.
Replace the fuse(s).
Check the automatic fuse,
and reset it.
Switch on the main switch
on the backside of the
machine.
The machine doesn’t heat
up.
The power light is on.
Insufficient level of water.
The temperature value is too low.
Temperature control is malfunction.
Add water to the
recommended level. Max.
level: 10 cm under the
edge. Preference un-
chalked water.
Increase the temperature.
Check the temperature
control.
Pump is running after
completing the total cycle.
Micro switch (S4) has a short cut.
Start button (S3) has a short cut.
Check the proper function
and the correct position.
Check the proper function
and the correct position.
The platform is not going
down.
Rotating direction of the pump is
wrong.
The start switch is disconnected or
broken.
Thermal overload pump is
activated.
Interchange two phases.
Check the start switch.
Check the setting. The
used thermal overload
will activate automatically
after cooling down.
The platform is only going
down when start button is
pushed.
Micro switch (S4) is malfunctioning.
Check the micro switch.
(S4)
The platform is not rising.
The total weight of the products is
too much.
Thermal overload is activated.
Time relay is malfunction.
Insufficient amount of oil.
Switch of the machine. Let
the water cool down or
drain it. Take out the
product and start again.
Check the setting.
Check the time relay.
Check the oil level.
Machine is heating up
despite absent of water.
Floating device is blocked in top
position.
Check floating device. If
necessary clean it.
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The display shows “E1”.
Insufficient level of water.
Disconnection or malfunction of the
connection cable, the temperature
sensor (P1) / or floating device (S5).
Add water to the
recommended level. Max.
level: 10 cm under the
edge. Preference un-
chalked water .
Check the connections
and the function of the
mentioned elements.
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Technical Specifications
Machine type
DT 60
DT 100
Dimensions machine(mm) (L x B x H)
790 x 740 x 1320 (1530)
880 x 940 x 1320 (1530)
Dimensions plateau (mm)(L x B)
600 x 500
800 x 600
Dip depth (mm)
200
200
Weight machine (Kg)
120
150
Working height (mm)
900
900
Water capacity (L)
95
150
Connection voltage
See machine tag
See machine tag
Max. voltage tolerance (as on machine
tag)
+/- 10%
+/- 10%
Electrical power consumption
See machine tag
See machine tag
Recommended amount of oil (l)
5
5
Recommended oil type
ISO VG 32
ISO VG 32
Max. load on plateau (kg)
50
75
Sound level (dB)
< 70
< 70
Amount of isolation balls
240
380
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Terms of guarantee
This manual has been established with care. Henkelman B.V. does not accept
liability for errors in this manual and/or consequences of misinterpretation of the
instructions.
Henkelman B.V. is not liable for damages and/or problems that arise from using
spare parts that are not supplied by Henkelman B.V.
Henkelman B.V. reserves the right to change specifications and/or spare parts
without prior notification.
Liability
We exclude all liability as far as it is not provided by law.
Our liability shall never exceed the total amount of the machine value in question.
Barring the generally applicable legal rules of public order and good faith we are not
liable to pay for any damage of any sort whatsoever, directly or indirectly, including
business losses, to movable or immovable property, or to persons, either at the
opposing party as at third parties.
We are in any case not liable for damages arising from or cause by the use of the
product supplied or by the unsuitability of it for the goal for which the other party
purchased it.
Warranty
Subject to the following limitations, the warranty period for products supplied by Henkelman
is at least 12 months, as of the date indicated on the purchase document. This warranty is
limited to manufacturing and machining defects and does therefore not cover breakdowns
involving any part of the product that is exposed to any form of wear and tear. Normal wear
and tear that can be expected with the use of this product is therefore hereby excluded
Henkelman’s responsibility is limited to replacing parts found to be defective; we
shall not acknowledge claims for any other kind of damage or costs.
The guarantee automatically expires due to overdue or sloppy maintenance.
If there are doubts about the maintenance activities or if the machine fails to work
correctly always contact the supplier.
The warranty does not apply if the defect is the result of incorrect or negligent use, or
maintenance that is contrary to the instructions given in this manual.
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The warranty lapses if repairs or modifications on the product have been carried out
by third parties.
Defects due to damage or accidents deriving from outside factors are excluded from
the warranty.
If we replace parts in compliance with the obligations of this warranty then the
replaced parts become our property
The stipulations of the warranty and liability are part of the general terms and conditions of
sales, which can be send to you if requested.
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Declaration of conformity
We, Henkelman BV
Titaniumlaan 10
5221 CK, ‘s Hertogenbosch
The Netherlands
declare under our sole responsibility that the product:
machine type: DT 60
DT 100
fulfils all the relevant provisions of the directives
2006/42/EG Machinery Directive
2004/108/EG EMC-Directive
and is in conformity with the following standard(s) or other normative document(s):
NEN-EN-ISO 12100 Safety of machinery - general principles for design –Risk assessment and risk
reduction
NEN-EN 13857 Safety of machinery –Safety distances to prevent hazard zones being reached by
upper and lower limbs
NEN-EN 349 Safety of machinery –Minimum gaps to avoid crushing of parts of the human body
NEN-EN 953 Safety of machinery –Guards - General requirements for the design and construction
of fixed and movable guards
NEN-EN 13849-1 Safety of machinery –Safety-related parts of control systems - Part 1: General
principles for design
NEN-EN 60204-1 Safety of machinery –Electrical equipment of machines - Part 1: General
requirements
the undersigned is authorised to compile the technical file.
The Netherlands, 's-Hertogenbosch, 28th December 2012
Managing Director
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NEDERLANDS
Machine Illustratie en onderdelen
1= Bedieningsarm
2= Bedieningspaneel
3= Geleidingsstang
4= Reservoir
5= Kraan (achterzijde
machine)
6= Platform
7= Hoofdschakelaar , S1
(achterzijde machine)
A= Bedieningsschakelaar
B= Start knop/Start button, S3
C= Temperatuur bediening
D= Aan,Uit Indicatie
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Productbeschrijving
De dompelaar wordt voornamelijk toegepast bij verpakkingsprocessen in de
voedingsmiddelen industrie. Voedingswaren worden verpakt in krimpzakken met behulp
van een seal proces.
Vacumeren wordt ook regelmatig toegepast voor het verpakken van voedingswaren met als
doel een langere houdbaarheid te garanderen.
Na het verpakken worden de producten geplaatst in de dompelaar die gevuld is met warm
water. De dompelaar zorgt ervoor dat de krimpzakken om het product heen krimpen.
De dompelaar wordt toegepast om het overbodige deel van de krimpzak te reduceren. Dit
vergemakkelijkt de logistieke stroom van het product en verbetert de product presentatie.
Veiligheid
Algemeen
Iedereen die de machine bedient, moet op zijn minst de hoofdstukken
over bediening en veiligheid hebben gelezen en begrepen van deze
handleiding.
Iedereen die deze machine monteert, installeert, onderhoudt en/ of
repareert moet deze handleiding hebben gelezen en begrepen.
De gebruiker is altijd verantwoordelijk voor de uitleg en gebruik van
deze handleiding. Contacteer uw leidinggevende bij vragen of twijfels
over de correcte uitleg.
Deze handleiding moet in de buurt van de machine worden bewaart en
moet voor de gebruikers makkelijk toegankelijk zijn.
Alle grote reparaties, aanpassingen en opmerkingen moeten worden
bijgehouden in een logboek.
Er mogen geen veranderingen worden aangebracht aan de installatie
zonder schriftelijke toestemming van de leverancier.
Neem contact op met de leverancier voor onderhoud, afstellingen welke
niet vermeld worden in deze handleiding.
Men moet altijd voldoen aan de veiligheidseisen welke vermeld staan in
dit hoofdstuk.
Het correct functioneren en de veiligheid van het systeem kan alleen
worden gegarandeerd als de aanbevolen onderhoudswerkzaamheden
op tijd en correct wordt uitgevoerd.
De garantie en of aansprakelijkheid vervalt als het probleem is
veroorzaakt door reparaties en of veranderingen welke niet zijn
uitgevoerd door de een geautoriseerde distributeur.
Neem bij storingen contact op met de leverancier.
Hoge druk reiniging is niet toegestaan. Dit kan schade toebrengen aan
de elektronica en andere delen.
De werkruimte rond de installatie moet veilig zijn. De eigenaar van de
installatie moet de nodige veiligheidsmaatregelen nemen die nodig zijn
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