Henny Penny CBC/CBR-103 User manual

Henny Penny
Cold Bases
Model CBC/CBR-103
Model CBC/CBR-104
Model CBC/CBR-105
Model CBC/CBR-106
Model CBC/CBR-107
OPERATOR’S MANUAL

Model CBC/CBR-103,104,105,106,107
LIMITED WARRANTY FOR HENNY PENNY APPLIANCES
Subject to the following conditions, Henny Penny Corporation makes the following limited warranties to the
original purchaser only for Henny Penny appliances and replacement parts:
NEW EQUIPMENT: Any part of a new appliance, except lamps and fuses, which proves to be defective
in material or workmanship within two (2) years from date of original installation, will be repaired or replaced
without charge F.O.B. factory, Eaton, Ohio, or F.O.B. authorized distributor. To validate this warranty, the
registration card for the appliance must be mailed to Henny Penny within ten (10) days after installation.
REPLACEMENT PARTS: Any appliance replacement part, except lamps and fuses, which proves to be
defectiveinmaterialorworkmanshipwithinninety(90)daysfromdateoforiginalinstallationwillberepaired
or replaced without charge F.O.B. factory, Eaton, Ohio, or F.O.B. authorized distributor.
The warranty for new equipment and replacement parts covers only the repair or replacement of the defective
part and does not include any labor charges for the removal and installation of any parts, travel or other expenses
incidental to the repair or replacement of a part.
EXTENDED FRYPOT WARRANTY: Henny Penny will replace any frypot that fails due to manufacturing or
workmanship issues for a period of up to seven (7) years from date of manufacture. This warranty shall not cover
any frypot that fails due to any misuse or abuse, such as heating of the frypot without shortening.
0 TO 3 YEARS: During this time, any frypot that fails due to manufacturing or workmanship is-
sues will be replaced at no charge for parts, labor, or freight. Henny Penny will either install a new
frypot at no cost or provide a new or reconditioned replacement fryer at no cost.
3 TO 7 YEARS: During this time, any frypot that fails due to manufacturing or workmanship is-
sues will be replaced at no charge for the frypot only. Any freight charges and labor costs to install
the new frypot as well as the cost of any other parts replaced, such as insulation, thermal sensors,
high limits, fittings, and hardware, will be the responsibility of the owner.
Any claim must be presented to either Henny Penny or the distributor from whom the appliance was purchased.
No allowance will be granted for repairs made by anyone else without Henny Penny’s written consent. If damage
occurs during shipping, notify the sender at once so that a claim may be filed.
THE ABOVE LIMITED WARRANTY SETS FORTH THE SOLE REMEDY AGAINST HENNY PENNY
FOR ANY BREACH OF WARRANTY OR OTHER TERM. BUYER AGREES THAT NO OTHER REMEDY
(INCLUDING CLAIMS FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES) SHALL BE AVAIL-
ABLE.
The above limited warranty does not apply (a) to damage resulting from accident, alteration, misuse, or abuse;
(b) if the equipment’s serial number is removed or defaced; or (c) for lamps and fuses. THE ABOVE LIMITED
WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUD-
ING MERCHANTABILITY AND FITNESS, AND ALL OTHER WARRANTIES ARE EXCLUDED. HENNY
PENNY NEITHER ASSUMES NOR AUTHORIZES ANY PERSON TO ASSUME FOR IT ANY OTHER OB-
LIGATION OR LIABILITY.
FM01-879-C
Revised02-09-06

Model CBC/CBR-103,104,105,106,107
TABLEOFCONTENTS
Section Page
Section 1. INTRODUCTION ................................................................................................................... 1-1
1-1. Henny Penny Cold Bases ............................................................................................ 1-1
1-2. Features .......................................................................................................................1-1
1-3. Proper Care ................................................................................................................. 1-1
1-4. Assistance....................................................................................................................1-1
1-5. Safety........................................................................................................................... 1-2
Section 2. INSTALLATION......................................................................................................................2-1
2-1. Introduction .................................................................................................................. 2-1
2-2. Unpacking ....................................................................................................................2-1
2-3. Electrical ......................................................................................................................2-2
2-4. Location .......................................................................................................................2-3
2-5. Refrigerant Information ...............................................................................................2-3
2-6. Drain Connection ......................................................................................................... 2-3
2-7. Compressor Size and Load ..........................................................................................2-4
2-8. Foot Print Drawing ...................................................................................................... 2-4
2-9. Fluorescent Lighting and lamp Replacement ............................................................... 2-5
2-10. Hot or Cold Top on a Cold Base Installation Instructions............................................2-6
Section 3. OPERATION............................................................................................................................3-1
3-1. Introduction ..................................................................................................................3-1
3-2. Operating Controls .......................................................................................................3-1
3-3. Basic Operation ...........................................................................................................3-3
3-4. Cleaning .......................................................................................................................3-3
3-5. Programming................................................................................................................3-5
Wiring Diagram .........................................................................................................................3-7
303 i

Model CBC/CBR-103,104,105,106,107
1-1. COLD BASES TheHennyPenny cold basesareself-serveunits, designedtohold
chilled,orrefrigeratedproducts. Theunitsareelectronically
controlledforeasy use and forconsistentoperation.
1-2. FEATURES • Canbematchedwithhotor cold merchandisersinalllengths
• Electroniccontrols
• Stackableunits
• Lowspeedaircirculation
• Easilymaintained
• T8fluorescentlightingwithelectronicballast
(CE-magneticballast)
• Built-indrystorageareaonremoteunits
• Self-serveunits
• Remoteorself-containedcondensermodels
• Insulated-wellwithhighpressureinjectedpolyurethanefoam
• Automaticdefrostcycles
1-3. PROPER CARE Asinanyunitoffoodserviceequipment,the Henny Penny cold
basesdoesrequire care andmaintenance.Requirements for the
maintenanceandcleaningarecontainedinthismanualandmust
becomearegular part oftheoperation oftheunitat alltimes.
1-4. ASSISTANCE Shouldyourequire outside assistance, justcallyourlocalindepen-
dentHennyPennydistributorinyourarea,or call Henny Penny
Corp. 1-800-417-8405 toll free or 1-937-456-8405.
503 1-1
SECTION 1. INTRODUCTION

Model CBC/CBR-103,104,105,106,107
1-5. SAFETY TheHennyPennycoldbaseshave many safetyfeatures
incorporated. However,the onlywayto ensurea safe operation
istofullyunderstandtheproperinstallation,operation,and
maintenanceprocedures.Theinstructionsinthismanualhave
beenprepared toaidyou inlearning theproperprocedures.
Whereinformationisofparticularimportanceorsafetyrelated,
the words NOTICE, CAUTION, and WARNING, are used. Their
usageisdescribed below.
SAFETYALERTSYMBOLisusedwithDANGER,
WARNING,or CAUTION whichindicatesapersonal injury
typehazard.
NOTICEisusedtohighlightespeciallyimportantinformation.
CAUTION used without the safety alert symbol indicates
a potentially hazardous situation which, if not avoided,
may result in property damage.
CAUTION used with the safety alert symbol indicates a
potentially hazardous situation which, if not avoided,
may result in minor or moderate injury.
WARNINGindicatesapotentially hazardoussituation
which,if notavoided, couldresultin deathor serious
injury.
1-2 303

Model CBC/CBR-103,104,105,106,107
2-1. INTRODUCTION Thissectionprovidestheinstallationandunpackinginstructionsfor
theHennyPenny cold bases.
Installationofthisunitshouldbeperformedonlybya
qualifiedservicetechnician.
Do not puncture the unit with any objects such as
drills or screws, or component damage or electrical
shock could result.
2-2. UNPACKING TheHenny Pennycold base hasbeen tested,inspected, and
expertlypackedtoinsure arrival atitsdestinationinthe best
possiblecondition. Thegrids are packedseparatelyinside the
unit. Thecabinet restson a woodenskid andis then packedinside
aheavycardboardcartonwithsufficientpaddingtowithstand
normalshippingtreatment.
To avoid damage to the components, do not lay the unit
on its side. If the unit has been on its side, the unit must
be in an upright position for at least 4 hours before power
is applied to the unit.
Check all components, for signs of being loose or dam-
aged, and make sure the system has refrigerant.
When moving the cold base be careful not to damage the
refrigerant circuit.
Any shipping damage should be noted in the presence
of the delivery agent and signed prior to his or her
departure.
Toremove the HennyPennycoldbase fromthecarton:
1. Carefullycutbandingstraps.
2. Liftthecartonofftheunit.
3. Lifttheunitofftheskid.
303 2-1
SECTION 2. INSTALLATION

Model CBC/CBR-103,104,105,106,107
2-2. UNPACKING
Takecarewhenmoving the unittopreventpersonal
injuryor damagetothe refrigerationsystem. The units
weigh between 400 (182 kg) and 580 lbs. (263 kg).
4. Peel offanyprotectivecoveringfromexteriorofthecabinet.
5. Installthegridsintounit.
6. Your coldbase is nowready foroperation.
2-3. ELECTRICAL The cold base is available as a 120VAC, 60 Hz. or 230VAC,
50Hz,singlephaseunit,bothfordomesticandinternationaluse.
Thedata plate,located besidethe powercord, specifiesthe correct
electricalsupply. Thecoldbases are shippedwith cord andplug,
andrequiresa grounded receptaclewithaseparate electricalline
protectedby afuse or circuitbreaker ofthe properrating. Position
theunit sothe power cordreceptacle isaccessible.
To avoidelectricalshock, this appliancemustbe
equippedwithanexternalcircuitbreakerwhichwill
disconnectallungrounded(unearthed)conductors.
Refertothetablebelowforelectricalratings:
Model No. Volts Amps Phase Max. Fuse Size
CBC-103 120 8.1 1 15
CBC-103 230 5.8 1 15
CBC-104 120 8.1 1 15
CBC-104 230 7.3 1 15
CBC-105 120 9.5 1 15
CBC-105 230 7.5 1 15
CBC-106 120 9.5 1 15
CBC-106 230 7.5 1 15
CBC-107 120 9.5 1 15
CBC-107 230 7.7 1 15
(Continued)
2-2 303

Model CBC/CBR-103,104,105,106,107
303 2-3
2-4. LOCATION Place the cold basesin an area where productcan be loaded and
unloadedwithoutinterruption. Forproperoperation,levelthe unit
byadjusting thebolts under the base, andleave 3feet (91.44cm)
clearancebehindtheunitforventilationandservice.
Formaximumefficiency, unitsshouldbeoperatedinanair-condi-
tionedenvironment,withmaximumairtemperatureof 75°F
(24°C),and55%relative humidity.
Wait at least 4 hours before plugging the unit into an
electrical supply. The gases and oils in the refrigeration
system need to settle before operating the compressor, or
damage to the compressor could result.
INFORMATION High Low
CBC-103 R22 2.5 lbs (1.134 kg) 440psig 162 psig
(30.3 bar) (11.2 bar)
CBC-104 R22 2.5 lbs (1.134 kg) 440psig 162psig
(30.3 bar) (11.2 bar)
UL Specs CBC-105 R22 2.5 lbs (1.134 kg) 440psig 162psig
(30.3 bar) (11.2 bar)
CBC-106 R22 2.5 lbs (1.134 kg) 440psig 162psig
(30.3 bar) (11.2 bar)
CBC-107 R22 2.5 lbs (1.134 kg) 440psig 162psig
(30.3 bar) (11.2 bar)
CBC-103 R134A 1.76 lbs (0.800 kg) 440psig 162psig
(30.3 bar) (11.2 bar)
CBC-104 R134A 2.20 lbs (1.00 kg) 440psig 162psig
(30.3 bar) (11.2 bar)
CE Specs CBC-105 R134A 2.65 lbs (1.200 kg) 440psig 162psig
(30.3 bar) (11.2 bar)
CBC-106 R134A 3.09 lbs (1.400 kg) 440psig 162psig
(30.3 bar) (11.2 bar)
CBC-107 R134A 3.53 lbs (1.600 kg) 440psig 162psig
(30.3 bar) (11.2 bar)
2-6. DRAIN CONNECTION Thecold bases-remote (CBR),require 1 inch(25.4 mm)drain
connection. Coldbaseswith condensingunits(CBC)do not
requireaplumbeddrain.
2-5. REFRIGERATION RefrigerantType Amount of Refrig. Design Pressure

Model CBC/CBR-103,104,105,106,107
2-7. COMPRESSOR SIZE
AND LOAD
2-8. FOOTPRINT DRAWING CBR MODELS
DRAIN & REFRIGERATION CONNECTIONS
2-4 403
Model CBC Motor HP CBR Motor HP
CBC/ BTU Load UL CE UL CE
CBR R-22 R-134a R-22 R-134a
103 2830 1/3 1/2 Remote
104 2830 1/3 1/2 Compressor
105 3840 1/2 1/2 Supplied
106 3840 1/2 1/2 By Other
107 3840 1/2 1/2
BTU load sized at evaporator temperature + 20 F or -6 C.

Model CBC/CBR-103,104,105,106,107
2-9. FLUORESCENTLIGHTING No.
ANDLAMPREPLACEMENT Model of Lights Size
CBR/CBC-103 1 36 in. (.914 m)
CBR/CBC-104 1 48 in. (1.22 m)
CBR/CBC-105 1 24 in. (.610 m)
1 36 in. (.914 m)
CBR/CBC-106 2 36 in. (.914 m)
CBR/CBC-107 1 36 in. (.914 m)
1 48 in. (1.22 m)
ULUnits
1. Pull thelampoutof thesockets.
2. Remove thelampguardcaps.
3. Install newfluorescentbulbinreverseorder.
CEUnits
1. Remove thelampcover.
2. Rotate thelamp.
3. Pull thelampoutof thesockets.
4. Installnewfluorescentlampinreverseorder.
303 2-5
Replacement:

Model CBC/CBR-103,104,105,106,107
2-10. HOTor COLD TOPONA
COLD BASE INSTALLA-
TION INSTRUCTIONS
1. Remove boltssecuringthe topto the skid,and save bolts
forlateruse.
2. Carefully settop ontop of the cold base.
Takecarewhenmoving the unittopreventpersonal
injuryor damagetothe refrigerationsystem. The units
weigh between 400 (181 kg) and 580 lbs. (263 kg).
3. Line upthe 2 frontholes andsecure the topto thebase using
thebolts from step 1. Figure 2-1.
4. Locate mountingholeinright,rear corner oftheunitsandse-
curethe cornerusing oneof thebolts from step 1. Figure 2-2.
5. Pullthecontrolpaneloutfromunitandlocatethemountinghole
inthe left,rear corner. Secure cornerwith one ofthe screws
from step 1. Figure 2-3.
6. Installationisnowcomplete.
Figure 2-1
Figure 2-2
Figure 2-3
2-6 303

Model CBC/CBR-103,104,105,106,107
3-1. INTRODUCTION This section provides explanations of all controls, along
with operating procedures and daily maintenance. Read the
Introduction, Installation and Operation Sections before
operating the unit.
Wait at least 4 hours before plugging the unit into an
electrical supply. The gases and oils in the refrigeration
system need to settle before operating the compressor, or
damage to the compressor could result.
3-2. OPERATINGCONTROLS Refertofigure 3-1.
Fig. Item Description Function
No. No.
3-1 1 PowerSwitch Arockerswitchthat turnselectricalpower off andonto
theunit; locatedon thebottomof the controlpanel
3-1 2 DigitalDisplay ShowsthetemperaturesandtheinformationintheTechnical
Mode
3-1 3 Theup and defrostbutton is usedto increase setpoint
values,aswellasprogrammingvalues; also,automatic
defrostcyclesare programmedinthe controls, butto
manually start a defrost cycle, press and hold for 3
secondsto start amanual defrost cycle
(“DEF/SET’showsindisplay)
3-1 4 The downbutton isused to decreasesetpoint values,as
wellasprogrammingvalues
3-1 5 Pressthe set buttonto viewthe setpoint temperature,or
holdit forit for4 secondsto enterthe Program Mode;
once in the Program Mode, press to view other
parameter setpoints; press , along with and
to change the parameters.
SECTION 3. OPERATION
3-1 303

Model CBC/CBR-103,104,105,106,107
Figure 3-1
3 2 1
4 5
303 3-2
3-2. OPERATINGCONTROLS
(Continued)

Model CBC/CBR-103,104,105,106,107
3-3. BASIC OPERATION 1. Turnpowerswitch toONposition.
2. Wait for temperaturetoreach operating temperature,
36 to 38° F (2.2 to 3.3° C).
3. Place chilled,prepackagedproduct intocase.
Donotstockproduct in the case beyond the loadheight
limitof 9inches (23 cm), or over thefrontedge. Prod-
ucttemperatures may becomeunsafe,and increase
operatingcosts.
Do not use mechanical devices or other means to quicken
the defrosting process, other than those recommended by
the manufacturer, or damage to the unit could result.
Do not use electrical appliances inside the food storage
areas of the unit, unless they are of the type recommended
by the manufacturer, or damage to the unit could result.
3-4. CLEANING Weekly:
1. Removeallelectricalpowersuppliedtotheunitbyunplug-
gingthepowercordfrom the wall, orbyturningoffthe
wallcircuitbreaker.
2. Clean interiorandexteriorsurfaces withasoftcloth, soap and
water.
Do not use steel wool, other abrasive cleaners or
cleaners/sanitizers containing chlorine, bromine, iodine
or ammonia chemicals, as these will deteriorate the
stainless steel, and glass material, and shorten the life of
the unit.
Do not use a water jet (pressure sprayer) to clean the
unit, or component failure could result.
3. Clean aroundtheelectroniccontrols with asoft,dampcloth.
4. Reconnect theelectricalpowertothe unit andunitisnow
readyforoperation.
3-3 303

Model CBC/CBR-103,104,105,106,107
3-4. CLEANING Every 3 Months:
(Continued) 1. Removeallelectricalpowersuppliedtotheunitbyunplug-
gingthepowercordfrom the wall, orbyturningoffthe
wallcircuitbreaker.
2. Remove all product from the unit.
3. Remove theriserandtraysfromtheunit and clean with
soap and water at a sink.
4. Clean interiorsurfaceswith a softcloth,soap and water.
Do not use steel wool, other abrasive cleaners or
cleaners/sanitizers containing chlorine, bromine, iodine
or ammonia chemicals, as these will deteriorate the
stainless steel, and glass material, and shorten the life of
the unit.
Do not use a water jet (pressure sprayer) to clean the
unit, or component failure could result.
5. Cleanaroundlightfixtureswith a soft,damp cloth.
6. Reconnect theelectricalpowertothe unit andunitisnow
readyforoperation.
Ifthe power cord isdamaged,have a qualifiedservice
technicianreplace it topreventelectrical shock or
propertydamage.
303 3-4

Model CBC/CBR-103,104,105,106,107
3-5. PROGRAMMING 1. Press and hold for 4 seconds. The “DEF/SET” light
flashesindisplay.
TemperatureSetpoint
2. Press the or tochangethe temperature setpoint,
within5 seconds. After 5seconds, thelastentered setpoint
staysinmemory.
OtherParameters
3. Press to access the other parameters. Each press of the
accessesthe nextparameter. Theparameters are:
d:(differential)(-15...15range)
LS:lower set; lower user-accesssetpointlimit
(-55...99 range)
The units are programmed to defrost 3 times a day, at 8
hour intervals, lasting 30 minutes. Do not program the
setpoint temperature below 33° F (1° C), or ice build-up
will decrease efficiency.
HS:(higherset) upper user-access setpointlimit
(-55...99 range)
CA:(calibration) temperaturereadoutoffset toallowfor
possible error due to probe location. (-15...15 range)
rP:(relay protection) electrelaystatus incaseof probedefect.
“on” = compressor ON in case of probe defect
“of” = compressor OFF in case of probe defect
PS:(protection system-short cycle) selecttype of compressor
protectiondesired (theactual timedelay isset with the next
parameter):
“0”=delay beforestart - in seconds
“1”=delaybeforestart - inminutes
“2”=delayafterstop - inminutes
“3”=delaybetweenstarts - inminutes
Pt:(protectiontime) select the timedelaysettingforcompres-
sorprotection. (0...31range)
3-5 303

Model CBC/CBR-103,104,105,106,107
3-5. PROGRAMMING dS:(defrostsystem(computation)) dF=digifrostfeature;
Continued defroststarttime based ontotalcompressorrunningtime.
rt=realtime;defrost start frequency,basedon real time
dI:(defrost interval) defrost frequencyinhours, based onthe
selectionof“dS”
dE:(defrostendurance)total(maximum)lengthofadefrost
cycle,expressed inminutes.(1...99 range)
dL:(displaylock) temperaturedisplay is lockedduringa
defrost cycle. (0...31 range)
“n”=no(readoutcontinues to displaytheactualtempera-
ture, even during a defrost cycle
“y”=yes(readoutislocked)
dr:(displayread-out) selectthetypeof visualization incaseof
temperaturedisplaylockduring defrost (seeprameterdL)
“C”=thetemperature displayed atthestart ofadefrost is
lockedand doesnotchange duringthis cycle
“dF”=duringthedefrost“dF”isdisplayed
do:(defrost atpower on) selectswhether ornot, thesystem
goesthrough thedefrost cycle atstart-up (orafter power
failure)
“n”=no
“y”=yes
dd:(defrost delayat poweron) delayof defrostcycle, in
minutes.(0...99range)
ErrorCode“E1”
Thisis the onlyerror codeinthese controls. Itindicatesa tempera-
turesensor failure,such as, a shorted sensor,a sensorbreak, or
absenceof sensor.
Itcanalso indicateanunder-range in thesystemtemperature (-55).
Incaseof an over-rangeinthe system temperature,“99”shows first
inthedisplay,followedby“E1”.
303 3-6

Model CBC/CBR-103,104,105,106,107
3-7 303
DIAGRAM FOR CBC MODEL

Model CBC/CBR-103,104,105,106,107
DIAGRAM FOR CBR MODEL
303 3-8

Model CBC/CBR-103,104,105,106,107
230V-50Hz-1ph-CE
3-9 303