Henny Penny SpaceSaver Plus Team Operating instructions

Model
FSDE 610.610
Service in-
structions
Space$aver Plus Team
Translation from the original document • FM06-078A • 12/13/2018
FM06-078A en-US

Henny Penny Corporation
P.O.Box 60
Eaton, OH 45320
USA
Phone +1 937 456-8400
Fax +1 937 456-8402
Toll free in USA
Phone +1 937 417-8417
Fax +1 937 417-8434
www.hennypenny.com
2 Service instructions

Directory of contents
3Service instructions
1Password overview ............................................................ 7
2Introduction......................................................................... 8
2.1About this manual ............................................................................ 8
2.2Warranty............................................................................................ 8
3Safety instructions ............................................................. 9
4Component overview ....................................................... 10
4.1Installation compartment............................................................... 10
4.2Operating panel .............................................................................. 11
4.3Right view ....................................................................................... 12
4.4Rear side ......................................................................................... 13
4.4.1Upper unit................................................................................................ 13
4.4.2Lower unit................................................................................................ 14
5Service menu - appliance test......................................... 15
5.1Service menu .................................................................................. 15
5.1.1Calling up the service level...................................................................... 15
5.1.2Service menu overview ........................................................................... 15
5.2Appliance information.................................................................... 16
5.3Status overview .............................................................................. 17
5.4CombiDoctor................................................................................... 18
5.5Relay test ........................................................................................ 21
5.6WaveClean test............................................................................... 23
5.7100°C + core temperature calibration........................................... 24
5.7.1Check calibration..................................................................................... 25
5.7.2Calibrate cooking chamber sensor.......................................................... 26
5.8DynaSteam test .............................................................................. 27
5.9Emptying the water ........................................................................ 28
5.10Setting the set-up height ............................................................. 28
5.11Audio settings .............................................................................. 29
5.12Select signal tones....................................................................... 30
5.13POS activation .............................................................................. 30
5.14Log data export ............................................................................ 30
5.15Software update ........................................................................... 31
5.16Importing additional content....................................................... 31
5.17Restoring data .............................................................................. 32
5.18Backing up data............................................................................ 32
5.19Water filter maintenance.............................................................. 33
5.20Importing contact data................................................................. 33
5.21Setting units.................................................................................. 33
5.22Backup relay ................................................................................. 33
5.23Settings parameters..................................................................... 35
FM06-078A

Directory of contents
4 Service instructions
5.23.1Selecting and changing parameters...................................................... 35
5.23.2Parameter overview .............................................................................. 35
5.24Backing up the SD card ............................................................... 37
5.25Restoring the SD card.................................................................. 37
5.26Background lighting..................................................................... 37
5.27Hour meter .................................................................................... 37
6Status overview direct access ........................................ 38
7Software ............................................................................ 39
7.1Overview ......................................................................................... 39
7.2Software update ............................................................................. 39
7.2.1Preparing the USB stick .......................................................................... 39
7.2.2Performing the update............................................................................. 40
7.3Importing additional content......................................................... 41
7.3.1Preparing the USB stick .......................................................................... 41
7.3.2Importing ................................................................................................. 41
7.4Importing the manufacturer's cookbook...................................... 43
7.4.1Preparing the USB stick .......................................................................... 43
7.4.2Importing ................................................................................................. 43
8Trade show mode............................................................. 44
9Electronics ........................................................................ 45
9.1Block diagram for the control ....................................................... 45
9.2Control board.................................................................................. 46
9.2.1Layout...................................................................................................... 46
9.2.2Configuration ........................................................................................... 47
9.3Safety overview .............................................................................. 49
10Error messages .............................................................. 50
10.1Emergency operation................................................................... 50
10.2Cooking chamber sensor defective (694, 695) .......................... 51
10.3Core temperature sensor defective (699, 700)........................... 52
10.4Water vapor sensor defective (710)............................................ 53
10.5Excess temperature in the cooking chamber (ID18, ID73) ....... 54
10.6Overtemperature control (TMP_ID2)........................................... 55
10.7Risk of frost (TMP_ID72).............................................................. 55
10.8Fan defective or temperature limiter triggered (702) ................ 56
10.8.1Overview ............................................................................................... 56
10.8.2Troubleshooting..................................................................................... 56
10.9Fan defective. Cooking program was cancelled (701).............. 60
10.10FAN_ID23: Fan error: Attempt to restart .................................. 60
10.10.1Overview ............................................................................................. 60
10.10.2Troubleshooting................................................................................... 60
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5Service instructions
10.11Water pressure too low (709) .................................................... 61
10.11.1Overview ............................................................................................. 61
10.11.2Troubleshooting................................................................................... 62
10.12Water pressure during WaveClean too low ............................. 62
10.12.1Description .......................................................................................... 62
10.12.2Troubleshooting................................................................................... 63
10.13Failure to access external EEPROM (SOF_ID12) .................... 63
10.13.1Description .......................................................................................... 63
10.13.2Troubleshooting................................................................................... 63
10.14Faulty CAN connection.............................................................. 63
10.14.1Description .......................................................................................... 63
10.14.2Troubleshooting................................................................................... 63
FM06-078A

Directory of contents
6 Service instructions
FM06-078A

Password overview
7Service instructions
1 Password overview
Range Password Description Described in
Installation /
commissioning
2100 Setting all basic parameters (for
example time / date).
Installation
instructions
Network settings 2000 Input network addressing. Only for
units with touchscreen control.
Installation
instructions
Basic settings / user 111 Setting of basic values for the
user, functions, software update.
Operating instructions
Lockscreen 369 Deactivating the lockscreen in
cooking mode. Only for units with
touchscreen control.
Operating instructions
Trade show mode 888 Activation / deactivation for
exhibition mode.
Service instructions
Service menu 1967 Service range for authorized
service technicians.
Service instructions
FM06-078A

Introduction
8 Service instructions
2 Introduction
2.1 About this manual
This service manual contains information needed by the service
technician for professional and correct fault isolation, repair and
maintenance of the unit. The service technician must also observe
the contents of the installation instructions and the user manual.
Target group Target group for this service manual is qualified personnel who are
familiar with the technical functioning and operation of the unit.
Figures All figures in this service manual are intended as examples.
Discrepancies can arise between this and the actual unit.
Spare parts To ensure the reliability of the unit and the individual components, it is
essential that only genuine OEM parts be used.
Spare parts can be identified exactly with the aid of the online
database.
2.2 Warranty
The warranty is void and safety is no longer assured in the event of:
•Modifications or technical changes to the unit,
•Improper use,
•Incorrect startup, operation or maintenance of the unit,
•Problems resulting from failure to observe these instructions.
FM06-078A

Safety instructions
9Service instructions
3 Safety instructions
For servicing tasks, the service technician must be familiar with and
observe regional regulations.
In addition, the notes in the service manual must be observed.
Organizational measures Risk of property damage and personal injury from lack of
organizational measures
•Prior to starting the service work, notify any operator present
about the procedure.
•Discuss how to respond to an emergency prior to starting the
service work.
•Use equipment and protective gear suitable for the activity.
•Brace housing components to prevent them from falling over and
dropping.
Electrical connection Danger of electric shock from live components.
•Prior to working on the electrical system, switch off the unit,
disconnect the electrical system from the mains and prevent
power from being switched on again. Check to ensure the system
is dead.
•Use only insulated tools.
Concluding activities Risk of damage to property and personal injury from improper
connections
•Reactivate all safety devices and check that they function
properly.
FM06-078A

Component overview
10 Service instructions
4 Component overview
4.1 Installation compartment
1-T1
1Q1
1F4
1F4.1
2-T1
2Q1
1Q2
2Q2
Q4.1 Q4.2 K2
1A1
2A1
2-T10
1-T10
1A3 2A3
2F4
2F4.1
1- = Upper unit. 2-Lower = unit
A1 Control board A3 Lighting circuit board
F4 Fuse 6.25A, slow-blow F4.1 Fuse 6.25A, slow-blow
K2 Relay; 8 A; 230V Q1 Main contactor 32 A, 230 V
Q2 Solid-state relay (SSR), 50 A Q4.1 Reversing contactor 18 A, 230
V
Q4.2 See Q.4.1 R1 Line filter
T1 Power pack T10 Power board for motor
FM06-078A

Component overview
11Service instructions
4.2 Operating panel
A2
a
b
c
a
b
c
A2 Operating panel, complete with
housing
a On/Off switch (10020346)
b Loudspeaker (10016690) c USB interface (10020348)
FM06-078A

Component overview
12 Service instructions
4.3 Right view
1B1
2B1
1B2
2B2
1- = Upper unit. 2-Lower = unit
B1 Core temperature sensor B2 Cooking chamber sensors
FM06-078A

Component overview
13Service instructions
4.4 Rear side
4.4.1 Upper unit
1M8
1-E1
1-G16
1-M10
M1
1B0
1-G24
1B4
2M8
2-B11
2B0
1-B11
1- = Upper unit. 2-Lower = unit
B0 Thermal switch 85°C B4 Vapor sensor
B11 Safety temperature limiter 330°C E1 Heating element
G16 Circulation pump G24 Drain pump
M1 Fan M8 Solenoid
M10 Fan motor
FM06-078A

Component overview
14 Service instructions
4.4.2 Lower unit
1N1
1X1
2E1
2-G16
2-M10
K12
2B4
2-G24
2-K20 1-K20
2N1
2X1
1- = Upper unit. 2-Lower = unit
B4 Vapor sensor E1 Heating element
G16 Circulation pump G24 Drain pump
K12 Magnetic valve water vapor
elimination
K20 Steaming unit
M10 Fan motor N1 Ethernet interface
X1 Power connection
FM06-078A

Service menu - appliance test
15Service instructions
5 Service menu - appliance test
5.1 Service menu
Description • Functional testing of individual components
•Error analysis
•Maintenance
•Change basic settings
•Software update
The graphics shown may deviate due to changes and different
software versions.
5.1.1 Calling up the service level
Calling up the Service menu
Switch the appliance on.
Touch the "Appliance functions" field.
Display of
Appliance functions
menu.
Touch "Settings" field.
Display of
PIN
window.
Enter password and touch
Confirmation
field.
Display of menu
Appliance test (Service menu)
.
INFORMATION
The password for the service menu is 1967
5.1.2 Service menu overview
Selecting a menu element Display of the menu elements in the left area.
Page change by swiping upward/downward.
Select menu element by touching.
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Service menu - appliance test
16 Service instructions
5.2 Appliance information
Description Display of the appliance-specific information
Software version
Cookbook version
Unit configuration
Serial number
Date of last CombiDoctor diagnosis.
Contact data
Overview
Exiting the appliance
information
Touch the
Back
field.
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Service menu - appliance test
17Service instructions
5.3 Status overview
Status 1
Heating circuit
PWM: heat requirement in %.
POS: power optimization system (option).
Temperature sensors B1, B3, B5, B6, B7 are not present.
Status 2
Climate control system, fan
B14: Pressure switch on the DynaSteam unit
PWM: heat requirement in %.
Temperature sensors B3, B5 are not present.
Status 3
WaveClean (option)
K04: Magnetic valve for water vapor elimination & siphon filling
B15: Reed contact switch
B14: Pressure switch on the DynaSteam unit
Temperature sensors B3, B5 are not present.
FM06-078A

Service menu - appliance test
18 Service instructions
Status 4
Miscellaneous
K3: Not in use
K10: Activation of the exhaust hood at high speed (option)
B15: Reed contact switch
K07, K13, K14: Not used
Temperature sensors B1, B3, B5, B6, B7 are not present.
5.4 CombiDoctor
Description The CombiDoctor offers an automatic check of the climate control
and the WaveClean automatic cleaning. The tests are possible
individually or as overall test. For instructions on performing, see the
touchscreen.
Overview
Selecting a program Select a program by adjusting the roller.
Starting the program Touch the "START" field.
Evaluation The test result appears on the touchscreen.
Entry in HACCP memory.
Description of the test
steps
Step 1 (test door contact)
1. Open cooking chamber door and close again.
If test successful, proceed with the next test step.
If the door is not recognized as having been opened and
closed again within the specified time (60 seconds), the test is
not passed.
Step 2 (prepare for WaveClean)
1. Preparation for WaveClean test.
Automatic water exchange via the siphon pump and the solenoid
valve for steam elimination.
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Service menu - appliance test
19Service instructions
Step 3 (heat output)
1. Check of heat output.
Display switches to green = test successful.
Display switches to red = test not successful.
Check of on-site voltage supply.
Check of heating element
Check of solid-state relay
Check of internal fuse for load circuit (depends on unit version).
Step 4 (steam generation)
1. Check of DynaSteam² steam generation.
Display switches to green = test successful.
Display switches to red = test not successful.
Ensure that water is being supplied on-site.
Check of DynaSteam² steaming unit.
Check of water supply pipe for calcification.
Step 5 (steam reduction)
1. Check of steam reduction (solenoid).
Display switches to green = test successful.
Display switches to red = test not successful.
Check of solenoid via relay test. A fault is present on the
component or the control board. Check the fuse on the control
board.
Step 6 (WaveClean circulation pump)
1. Check of WaveClean circulation pump.
Display switches to green = test successful.
Display switches to red = test not successful. Test 7 and 8 are
not evaluated.
Check of circulation pump via relay test. A fault is present on the
component or the control board. Check the fuse on the control
board.
Step 7 (water supply to WaveClean)
1. Check of solenoid valve for steam elimination.
Display switches to green = test successful.
Display switches to red = test not successful.
Ensure that water is being supplied on-site.
Check of solenoid valve via relay test. A fault is present on the
component or the control board. Check the fuse on the control
board.
FM06-078A

Service menu - appliance test
20 Service instructions
Step 8 (WaveClean siphon pump)
1. Check of WaveClean siphon pump.
Display switches to green = test successful.
Display switches to red = test not successful.
Check of siphon pump via relay test. A fault is present on the
component or the control board. Check the fuse on the control
board.
Step 9 (temperature control)
1. Check of temperature control.
The temperature in the cooking chamber must reach 140°C
within the time specified.
Display switches to green = test successful.
Display switches to red = test not successful.
Check region around cooking chamber sensor for soiling.
Check temperatures via calibration in the service menu.
If necessary, replace cooking chamber sensor or control board.
FM06-078A
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