HESHBON HL-32X Manual

HL-32X
HESHBON SCISSORS LIFT
Installation/Operation & Maintenance Manual
Please read this manual before you get started.
You must read and understand the precautions for safety to protect your safety
and any damage to your property.

NO. 32X081101A
ⓒ Copyright Heshbon Co.,Ltd. MIT Design Group 2008 All rights reserved.
NOTE TO THE USER
Thank you for purchasing HESHBON CAR LIFT
Please read this instruction carefully for safe and proper use of the car lift,
and keep it handy for future reference.
This Manual is for model : HL - 32X
As for the assurance of safety in design and construction
of car lift, read this Manual first.
Please make sure that this manual is delivered to end users
for their implementation of safety.
Don’t use the car lift in a potentially explosive atmosphere.
ANY PART OF THIS PRINT MUST NOT BE REPRODUCED IN ANY
FORM WITHOUT PERMISSION.
THIS PRINT IS SUBJECT TO CHANGE WITHOUT NOTICE.

Introduction
Features and characteristics
Part’s name
Control pannel
Specification
Caution Sticker layout
1
1
3
5
6
7
Installaion procedures
Check list before installing
Place of installation - lay out
Check of anything is missing
Installation procedures
11
11
12
13
14
Safety
Danger/warning/caution
9
9
Operation
Check points before operation
Operation
Proper car lift method (the weight setting)
16
16
17
18
PART LIST
26
Maintenance
Equipment maintenance and service
Trouble shooting
Check list and periodic maintenance
20
20
24
25
■This manual was prepared in November. 2008 the product specifications
contained in this manual are subject to change without notice.
TABLE OF CONTENTS
Introduction
SafetyInstallation
Operation
Mainternance
Part List

Introduction
1
Features and characteristics
■ Realization of the lower
ground lift
▶Cars are entered easily and minimize
lift drop accident from minimum height
140mm realization.
Introduction
Slide Realization of the
Min. height 140mm
Application of
DU bearing
Dual hydraulic
cylinder
synchronization
system
Onground and inground
are freely available

2
Introduction
Introduction
■ Double high-pressure seals
▶Powerfull hydraulic cylinder with
double u-packing seals.
■High performed upper roller
▶DU bearing in roller for reduces
noise and durability.
■ Onground and inground
are freely available
▶As workshop situation, freely change
types.
■ Slide of platform
▶Slide bar is applied to the platform
for van or longer vehicle.
■ Dual hydraulic cylinder
synchronization system
▶Use four cylinders for
synchronization performance.
Realization of the
Min. height 140mm

3
Names of each part are described
Introduction
Extension
Platform
▶Platform extension for
safety to various length
car.
▶Adjustable lift
platform
▶Adjustable lift base.
▶Control panel
▶Single-phase plug
and compressed air
coupling for auxiliary
tools.
▶Operates the
platform of the main
lift.
Base
Remote
controller
(Option)
Command Box
Power centre
Main cylinder
Introduction

See page “PARTS LIST”
4
Main no. 1 link
Main no. 2 link
▶Ascents and descents
the main platform.
▶Ascents and descents
the main platform.
Introduction

5
Control panel
(1) Power Lamp
(2) Descent button
(3) Power Cam switch
(4) Ascent button
(1)
(2)
(3)
(4)
(1) Power Lamp
(2) Descent button - Descends the main platform
(3) Power Cam Switch - Supply or isolate the power of the lift.
(4) Ascent button - Ascends the main platform
Introduction
Introduction

Specification
6
Model Name
Capacity
Used Hydraulic Pressure
Overall Max.Height
Min.Runways Height
Stroke
Lifting Time
Lowering Time
Standard Motor
Net Weight
Layout Dimension
HL-32X
3,000 Kg
250 Kgf/㎠
1,953 mm
140 mm
1,813 mm
Approx. 55 ~ 65 sec
Approx . 50 ~ 65 sec.
1ph 2.5HP 220V 60Hz / 3ph 2HP 220,380V 60Hz
1,050 kg
3,841 × 140 × 2,065 mm
Introduction
Introduction

7
Caution Sticker layout
Caution/Warning/Danger
Introduction
Introduction

8
Heshbon Lift
Capacity
Heshbon logo
Heshbon symbol
Hand&Foot Warning
Introduction

Warning before using the equipment
Safety
9
Danger/warning/caution
Make sure you follow the
instructions, otherwise critical
injury or death can occur.
Make sure you follow the
instructions, otherwise critical
injury or damage can occur.
Make sure you follow the
instructions; otherwise, injury or
damage can occur
The terms are described to enhance
the understanding of the equipment.
Information to use the equipment
efficiently.
Precautions or check points for the
use of the equipment.
Please refer to the page
Rules for illustrations
in the Manual.
Do not come
under the vehicle
during operation.
▶ This can cause
injury or death.
Evacuate to a safe
place instantly in
the event that the
vehicle tips.
▶ This can cause
injury or death.
Do not overload
the rated capacity.
▶ This can cause
injury or death.
※Not following
the instructions
can lead to a
critical accident
involving your
life. Make sure
you follow the
instructions.
Only trained
personnel may
operate the
equipment.
Inexperience can
cause accidents.
Position the
vehicle to make
sure that it is
balanced front
and rear, right and
left(otherwise the
vehicle may fall
off).
Do not operate
damaged
equipment(a
critical accident
could occur -
contact your
Heshbon supplier)
After that a
vehicle is placed
on the lift make
sure that the hand
brake is applied.
Passenger
transport is
forbidden.
These are the
rules for the
illustrations in the
manual. Make sure
that you read them
and understand
them. The rules
are applied only
to the manuals of
Heshbon Co., Ltd.
Precautions
for safety

Warning before using the equipment
Warning when
operating
Warning while operating
Warning while operating
10
Precautions
for safety
Safety
Before lowering
the lift, check
that there are
no obstructions
under the
vehicle or the lift
arms.
When the vehicle
is lifted, do not
rock it as this
may dislodge it.
Do not lift a
vehicle using
one pair of arms
only.
To avoid injury,
keep your feet
clear of the arms
and carriages.
Before going
under the lift,
make sure that
the safety pawls
are engaged.
To avoid being
electrocuted,
disconnect the
main power before
opening the
control panel.
Do not modify
the control panel
or the safety
functions as this
may impair their
function.
Do not rock
the vehicle
when lifted. Do
not use a high
pressure cleaner
as the vehicle
lower part.
Read and fully
understand the
manual before
using the lift
Check the
safety devices
to see that they
are clean and
operable.
If the lift is idle
for a long time,
disconnect the
main power supply.
In the event of
thunder storm.
disconnect the
main power supply.
Allow no
unauthorized
persons in the
work area.

11
Installation
Installation
Installation site
Installation site
Checklist before installing
The site must be
flat and horizontal.
The floor must have
minimum 160mm
depth of reinforced
concrete.
Surface load under
the posts must be
minimum 25N/㎟.
To maintain the warranty,
the lift is intended for
indoor installation
only. In the event that
it is installed outside it
should be protected from
snow and rain. Outdoor
installation makes the
warranty invalid.
Installation site
Ambient
temperature
10℃ to 50℃.
Do not operate
under freezing
conditions.
Vehicle access to
the lift must be
safe and easy.
There must be
a safe working
distance of
minimum 1m
between the lift
and the wall or any
fixed object.
To ensure that the
anchor is secure,
the hole for an
anchor bolt must
be more than 2/3
of the bolt length.
Skilled engineers
of Heshbon or its
sale representative
agency shall install
the lift, otherwise a
failure may occur.
Please contact
Heshbon
head office or
distributors for the
removal of lifts.

Checkpoints before selecting the place of installation
① Distance from the wall or any fixed object
② Drive-on direction
③ Position of power post and slave posts
④ Ceiling height
Place of installation (Layout)
12
Installation
Installation

13
Check if anything is missing
■ Check the items of HL-32X
1
2
3
4
7
8
910
13
11
12
5 6
14
15
16
17
Check the items : If any of
these items is missing from
the box,contact
your sales representative.
Preparation for installation
: Deploy the items in the
installation site as specified
in the layout. Check the
positions of power and slave
posts,
drive-on direction,safe
working area.
HL-32X (Ground type)
1. Main body
2. Control panel : 1ea
3. Entrance plate at front side
(Ground type) : 2ea
4. Entrance plate at rear side
(Ground type) : 2ea
5. Synchronization cover
(Ground type) : 1ea
6. Stopper at rear side
(Ground type) : 2ea
7. Hose cover1 : 1ea
8. Hose cover2 : 1ea
9. Component box for
shipment : 1ea
10. Manual : 1ea
1. Main body
2. Control panel : 1ea
9. Component box for
shipment : 1ea
10. Manual : 1ea
11. Entrance plate at front side
(Inground type) : 2ea
12. Hose cover
(Inground type) : 1개
13. Entrance plate at rear side
(Inground type) : 2ea
14. Extension beam SET-1 (1ea)
15. Extension beam SET-2 (1ea)
16. Extension beam SET-3 (2ea)
17. Extension beam SET-4 (2ea)
HL-32X (Inground type)
HL-32X (Option)
Installation
Installation

14
Installation procedures
Anchor bolt installation.
① Drill a hole (ⓓ: hole depth)
② Clean the inside of the hole
③ Put the anchor bolt into the hole
and hammer in until it reaches the
bottom of the hole
④ Tighten the bolt with a spanner.
(ⓐ35~45mm)- Torque : 80~100N.m
■Fixation horizon of the base
▶After adjust horizon of the product
precisely, fix up using anchor bolt.
After measure the horizontal status, lay
down the lie.
Adjustment the level of the base.
1
After adjust the level, fix up the base
platform using anchor.
Fixation of base (anchor)
2
■ Landing down the product at the place to be installed
▶Place the lift main body at the place to be installed referring to layout document.
▶Fixing the product after checking the caution notes.
In case of the
forklift use
In case of the
crane use
■Fixing the base with anchor bolt
▶Fix the 6pcs Anchor bolt of the
base plate and 2pcs Anchor bolt of
the control panel after supporting lift
using liner.
Installation
Installation

15
■Connection of oil pressure hose
▶Connect oil pressure hose by referring oil pressure
line diagram. (Refer to part list oil pressure circuit)
Installation
Installation

Operation
Operation
16
Check points before operation
■ Test operation
▶Operate ascent and descent 2~3
times under no load condition.
Before loading the lift, check the
following points.
Inspect the lift everyday to operate
the lift safely for a long time.
■ Switch operation
▶Check that the ascent and descent
push buttons are working correctly.
■ Hydraulic check
▶Check if there are no hydraulic leaks
from either cylinders, pipes, or hose
joins.
■ Mechanical check
▶Check the tightness of all nuts,
bolts, etc.
■ Exterior check
▶Check the exterior of the lift to
ensure that there is no obvious
damage.
■ Cleanliness
▶Check every day that the lift is clean
and that the work area is clean and
free from debris or obstructions.

17
Operation
Check that the platforms are parked
at floor level by using the descent
button. Check that the auxiliary lift is
at the down position.
Prior to use
1
Check that the position of the
righthand (movable) platform is
suitable for the majority of the
vehicles to be lifted. Fix the platform
at this position with the bolts
provided.
Prior to vehicle entry
2
Press the decent switch and descend
to the position(140mm height), and
return the platform slide plate to the
original place, and descend to the
bottom postion.
▶Extract the car after checking it
is descended to the bottom place
completely.
Descent lift
5
Perform the necessary repairs and/
or maintenance on the vehicle. After
completion,lower the auxiliary lift. As
soon as the vehicle load is firmly on
the platforms,stop the descent of the
auxiliary lift, remove the rubber pads,
push in the extensions, and lower to
bottom position.Lower main lift.
Press the ascent switch, and lift up to
the 140mm height
Extract the platform slide plate at the
140mm height and adjust position to be
lifted safely
(use rubber support)
Vehicle repair
Lift up the lift to the second descent position
4
3
Attention the
sudden stop.
Remove the humidity
of the tire before you
enter.
After you drive
into the lift, get
out of the car.
After you drive
into the lift, hold
the side brake.
Attention before you enter
Installation
Installation