Floe PWC1300 User manual

FLOE PWC1300 LIFT
P/N 511-10000-00
WITH PATENTED EASY LEVEL LEG SYSTEM
ASSEMBLY INSTRUCTIONS
© Manufactured by:
Floe International Inc.
48473 State Hwy. 65
McGregor, MN 55760
www.floeintl.com
Instructions P/N 611-10000-00
Issued 11/15/21
TOOLS REQUIRED
-(2) 7/16” SOCKETS/WRENCHES
-(2) 9/16” SOCKETS/WRENCHES
-(2) 3/4” SOCKETS/WRENCHES
-TORQUE WRENCH
IMPORTANT:
DO NOT USE IMPACT
WRENCH

IMPORTANT NOTES:
•
WATERCRAFT MUST FLOAT FREELY OVER BUNKS BEFORE LIFTING.
THE WEIGHT OF THE WATECRAFT MUST NEVER BE ON THE LIFT
WHEN IT IS IN ITS LOWEST POSITION. FAILURE TO FOLLOW THIS
PROCEDURE MAY RESULT IN SEVERE DAMAGE TO YOUR LIFT
AND/OR WATERCRAFT AND WILL VOID YOUR WARRANTY.
•
THE LIFT SHOULD BE INSTALLED WITH 6” OF WATER ABOVE THE
TOP OF THE BUNKS WHILE THE LIFT IS IN THE LOWERED POSITION.
THIS WILL PROVIDE ADEQUATE CLEARANCE FOR LAUNCHING AND
DOCKING OF YOUR WATERCRAFT AND ALSO HELP PREVENT FLOAT
OFF IN THE RAISED POSITION DURING HIGH WAVE CONDITIONS.

Hardware Card Contents
(511-04206-00)
Step
Part Numbers
QTY
Descriptions
001-70111-00
001-76071-00
4
4
HHCS, 3/8-16 X 2” 18-8 SS
NUT, NYLOCK 3/8-16 ALUMINUM
001-70110-00
001-70219-00
001-71021-00
001-76071-00
001-76072-00
4
4
8
4
4
HHCS, 3/8-16 x 1-3/4” 18-8 SS
HHCS, 1/2-13 X 4” 18-8 SS
FLAT WASHER, 1/2” 18-8 SS
NUT, NYLOCK 3/8-16 ALUMINUM
NUT, NYLOCK 1/2-13 ALUMINUM
001-70219-00
001-71021-00
001-76072-00
4
8
4
HHCS, 1/2-13 X 4” 18-8 SS
FLAT WASHER, 1/2” 18-8 SS
NUT, NYLOCK 1/2-13 ALUMINUM
001-70010-00
001-70103-00
001-70115-00
001-71017-00
001-75001-00
001-76071-00
001-76349-00
2
1
2
3
2
2
1
HHCS, 1/4-20 X 1-3/4” 18-8 SS
HHCS, 3/8-16 X 3/4” 18-8 SS
HHCS, 3/8-16 X 3” 18-8 SS
FLAT WASHER, 3/8” SS 18-8 SS
NUT, NYLOCK 1/4-20 ALUMINUM
NUT, NYLOCK 3/8-16 ALUMINUM
NUT, 3/8-16 ALUMINUM

STEP 1
•REMOVE THE 3/8” X 3/4” BOLT FROM EACH OF THE LEVELING LEGS (FIGURE 1.1). LAY SIDE FRAMES ON
SIDE (FIGURE 1.2).
•INSERT LEVELING LEGS INTO CORNER POSTS WHILE MAKING SURE THAT THE NUT TRACK LINES UP WITH
THE LOWER HOLE IN THE CORNER POST (FIGURE 1.3).
FIGURE 1.1
4X
FIGURE 1.2
2X
FIGURE 1.3
4X

IMPORTANT:
BE SURE THAT THE DRAINAGE
HOLES IN THE FRAME BEAMS ARE
ON THE BOTTOM AT TIME OF
INSTALLATION
STEP 1
•LINE UP THE NUT AND WASHER WITH THE HOLE IN THE CORNER POST AND FASTEN WITH THE 3/8” X 3/4”
BOLT THAT WAS REMOVED FROM EACH OF THE LEVELING LEGS (FIGURE 1.4).
•LEAVE LEVELING LEG EXTENDED OUT 8” AND TORQUE TO 40 FT-LB (FIGURE 1.5).
FIGURE 1.4
FIGURE 1.5
4X
4X

STEP 1
•POSITION THE FRAME BEAMS ONTO THE SIDE FRAMES AS SHOWN (FIGURE 1.6). NOTE THAT THE FRAME
BEAMS ARE PLACED ON THE OUTERMOST SIDE OF THE TABS ON THE SIDE FRAME BEAMS (FIGURE 1.7).
•SLIDE THE FRAME BEAM CLAMPS ONTO EACH END OF BOTH FRAME BEAMS (FIGURE 1.8).
IMPORTANT:
BE SURE THAT THE
DRAINAGE HOLES IN THE
FRAME BEAMS ARE ON
THE BOTTOM AT TIME OF
INSTALLATION
FIGURE
1.6
FIGURE
1.7
4X
FIGURE
1.8

STEP 1
•ATTACH CLAMPS TO FRAME BEAM USING (1) 3/8” X 2” BOLT AND (1) 3/8” NYLOCK NUT PER SET (FIGURE
1.9). TORQUE TO 40 FT-LB (FIGURE 1.10).
FIGURE 1.9
FIGURE 1.10
4X
4X

STEP 2
•ATTACH FRONT BRACES TO MOUNTING TABS USING (2) 3/8” X 1-3/4” BOLTS AND (2) 3/8" NYLOCK NUTS
PER BRACE (FIGURE 2.1). TORQUE TO 10 FT-LB (FIGURE 2.2).
FIGURE 2.1
FIGURE 2.2
2X
2X

STEP 2
•PLACE THE PIVOT ARMS INTO THE DESIGNATED MOUNTS ON THE FRAME BEAMS AS SHOWN (FIGURE 2.3)
•MOUNT THE PIVOT ARMS TO THE FRAME BEAMS USING (1) 1/2” X 4” BOLT, (2) 1/2” WASHERS, AND (1)
1/2” NYLOCK NUT ON EACH CLAMP.
DO NOT OVERTIGHTEN
(FIGURE 2.4).
FIGURE 2.3
FIGURE 2.4
4X

STEP 3
•PLACE CRADLE ASSEMBLY ONTO THE PIVOT ARMS AS SHOWN (FIGURE 3.1).
•ATTACH THE CRADLE TO THE FRONT AND REAR PIVOT ARMS USING (1) 1/2” X 4” BOLT, (2) 1/2” WASHERS,
AND (1) 1/2” NYLOCK NUT ON EACH PIVOT ARM.
DO NOT OVERTIGHTEN
(FIGURE 3.2).
FIGURE 3.1
FIGURE 3.2
4X

STEP 4, WINCH MOUNTING POSITIONS
•THE MANUAL WINCH CAN BE MOUNTED ON EITHER THE RIGHT SIDE FRAME OR THE LEFT SIDE FRAME AS
SHOWN. THE STEP-BY-STEP PROCESS WILL INSTRUCT ON HOW TO ATTACH TO THE LEFT SIDE FRAME. THE
SAME INSTALLATION PROCESS APPLIES WHEN INSTALLING THE WINCH TO THE RIGHT SIDE OF THE LIFT.

STEP 4
•PLACE THE 3/8” NUT AND A 3/8” WASHER INTO THE CORNER POST AND ALIGN THEM WITH THE HOLE,
THEN START A 3/8” X 3/4” BOLT INTO THE NUT (FIGURE 4.1).
•INSERT WINCH POST INTO THE FRONT LEG OF THE LEFT SIDE FRAME WELDMENT (FIGURE 4.2).
FIGURE 4.1
FIGURE 4.2

STEP 4
•WHILE LEAVING 5” OF THE WINCH POST OUT OF THE TOP OF THE CORNER POST, TORQUE THE BOLT
TO 35 FT-LB (FIGURE 4.3).
•INSTALL MANUAL WINCH WITH THE CRANK SPINDLE ON THE TOP AND THE CABLE OUT THE BOTTOM
(FIGURE 4.4).
FIGURE 4.3
FIGURE 4.4

STEP 4
•LOOSEN AND REMOVE THE NUT, BOLT, AND WASHERS (END WITHOUT CHAIN ATTACHED) ON THE 2”
PULLEY ASSEMBLY (FIGURE 4.5). INSERT THE CABLE AND REPLACE HARDWARE. TIGHTEN TO REMOVE
EXCESS PLAY IN PULLEY (FIGURE 4.6).
FIGURE 4.5
FIGURE 4.6

STEP 4
•ATTACH 2” PULLEY ASSEMBLY TO THE LEFT SIDE FRAME BEAM WELDMENT WITH (1) 3/8” X 3” BOLT, (1) 3/8”
WASHER, AND (1) 3/8” NUT (FIGURE 4.7). TORQUE TO 10 FT-LB (FIGURE 4.8).
FIGURE 4.7
FIGURE 4.8

STEP 4
•INSTALL THE OTHER END OF THE CABLE THROUGH THE (2) 3” CRADLE PULLEY ASSEMBLIES (FIGURE 4.9).
•ATTACH THE SWEDGED END OF THE CABLE TO THE RIGHT SIDE WELDMENT WITH (1) 3/8” X 3”, (1) 3/8”
WASHER, AND (1) 3/8” NUT (FIGURE 4.10). TORQUE TO 10 FT-LB (FIGURE 4.11).
FIGURE 4.10
FIGURE 4.11
FIGURE
4.9

STEP 4
•INSTALL (1) 1/4” X 1-3/4” BOLTS AND (1) 1/4” NYLOCK NUTS THROUGH EACH OF THE 3” PULLEY
ASSEMBLIES (FIGURE 4.12). TORQUE TO 10 FT-LB (FIGURE 4.13).
FIGURE 4.12
FIGURE 4.13
2X
2X

511-10000-00
LIFT, PIVOT PWC-1300
NO.
PART NUMBER
DESCRIPTION
QTY
1
002-03305-00
BRACE, SCTN’L/P1300 – 22.5”
2
2
002-03310-00
CLAMP, FRAME BEAM (FEMALE)
4
3
006-15210-00
CAP, VINYL 2” SQ. LIFT CORNER
3
4
111-00091-00
ASS’Y, 2” PULLEY BLOCK W/ 3 LINKS
1
5
111-00263-00
WELD’T, PIVOT ARM PWC1300
2
6
111-00264-00
WELD’T, FRAME BEAM “A” PWC1300
1
7
111-00265-00
WELD’T, FRAME BEAM “B” PWC1300
1
8
111-00289-00
ASS’Y, PWC-1300 WINCH
1
9
111-00551-00
ASS’Y, ADJUSTABLE LEG – 30”
4
10
111-00552-00
ASS’Y, SIDE FRAME “A” PWC1300
1
11
111-00553-00
ASS’Y, SIDE FRAME “B” PWC1300
1
12
111-01262-00
ASS’Y, CRADLE PWC1300
1
13
511-04206-00
FASTENERS, P1200/PWC1300 LIFT
1
PWC-1300 BILL OF MATERIALS

PWC-1300 Frame Exploded View A
LIFT P/N 511-10000-00

NO.
PART NUMBER
DESCRIPTION
QTY
13
511-04206-00
FASTENERS, P1200/PWC-1300
1
13A
001-70010-00
HHCS, 1/4-20 X 1-3/4” 18-8 SS
2
13B
001-70103-00
HHCS, 3/8-16 X 3/4” 18-8 SS
1
13C
001-70110-00
HHCS, 3/8-16 X 1-3/4” 18-8 SS
4
13D
001-70111-00
HHCS, 3/8-16 X 2” 18-8 SS
4
13E
001-70115-00
HHCS, 3/8-16 X 3” 18-8 SS
2
13F
001-70219-00
HHCS, 1/2-13 X 4” 18-8 SS
8
13G
001-71017-00
FLAT WASHER, 3/8” SAE SS 18-8
3
13H
001-71021-00
FLAT WASHER, 1/2” 18-8 SS
16
13I
001-75001-00
NUT, NYLOCK 1/4-20 ALUM.
2
13J
001-76071-00
NUT, NYLOCK 3/8-16 ALUM.
10
13K
001-76072-00
NUT, NYLOCK 1/2-13 ALUM.
8
13L
001-76349-00
NUT, 3/8-16 ALUM.
1
PWC-1300 BILL OF MATERIALS