HESHBON HL-25H User manual

English Version
HBN-H-301-09/VER. 2.0
HL-25H OPERATION MANUAL
HESHBON CO., LTD. developed this document for its licensees and customers. The information
contained herein is the property of HESHBON CO., LTD. and may not be copied, used, or
disclosed to others without prior written approval from HESHBON CO., LTD.. Users are
cautioned that the material contained herein is subject to change by HESHBON CO., LTD. at any
time and without prior notice
HESHBON CO., LTD.
673-52, Gyeongseo-dong, Seo-gu Incheon 404-170, KOREA
Copyright HESHBON CO., LTD. ⓒ2002
First Printing, February 2002
Printed in Korea
LIFT

DECLARATION OF CONFORMITY
according to EN45014(09/1989)
We, HESHBON Co., LTD.
(supplier's name)
673-52, Gyeongseo-dong, Seo-gu Incheon 404-170, KOREA
(address)
declare under our sole responsibility that the product
product : Car Lift
Type : HL-2500E, HL-26K, HL-31X, HL-3000N, HL-41G, HL-51G
HL-25H , HL-26P, HL-31S , HL-32S, HL-32F , HL-3300J , 3300W, HL-46H
Serial Number:
(name, type or model, lot, batch or serial number, possibly sources and numbers of items)
to which this declaration relates is in conformity with the following standard(s) or other normative
document(s); (title and /or number and date of issue of the standard(s) or other normative document(s))
EN292-1(1991)
Safety of machinery-Basic concepts, general principles for design
Part 1 : Basic terminology, methodology
EN292-2(1991)
Safety of machinery-Basic concepts, general principles for design
Amd A1(1995)
Part 2 : Technical principles and specifications
EN60204-1(1997)
Safety of machinery-Electrical equipment of machines
Part1 : General requirement
EN1493(1999)
Vehicle Lifts
EN50081-2(1994)
Electromagnetic compatibility . Generic emission standard
Part 2: Industrial environment
EN50021-2(1995)
Electromagnetic compatibility . Generic emission standard
Part 2: Industrial environment
following the provisions Directive(s);
98/37/EC
Directive on the approximation of the laws of Member States relating to
machinery(OJ L207-23.7.98)
73/23/EEC
Directive on the laws of Member States relating to electrical equipment
designed for use with certain voltage limits(OJ L76 26.3.73);amended by
Directive 93/68/EEC(OJ L220 30.8.93)
89/336/EEC
Council Directive on the approximation of laws of the Member States
relating to electromagnetic compatibility (OJ L139 23.5.89); amended by
Directives, 92/31/EEC(OJ L126 12.5.92)and 93/68/EEC(OJ L220 30.8.93)

HBN-H-301-09/VER. 2.0
Document Revision Guide
Version
Date
Changes
Pages
affected
1.0
2/2002
Initial Release
2.0
1/2009
Modify Content
Document Revision Guide
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HBN-H-301-09/VER. 2.0
NOTE TO THE USER
Thank you for purchasing HESHBON'S
CAR LIFT.
Please read this instruction carefully for
safe and proper use of the car lift,
and keep it handy for future reference.
- ANY PART OF THIS PRIN-T MUST NOT BE REPRODUCED IN ANY FORM
WITHOUT PERMISSION.
- THIS PRINT IS SUBJECT TO CHANGE WITHOUT NOTICE.
Copyright (C) HESHBON CO., LTD
This Manual is for model ; HL-25H
1. AS FOR THE ASSURANCE OF SAFETY IN DESIGN
AND CONSTRUCTION OF CAR LIFT, READ THIS
MANUAL FIRST.
2. PLEASE MAKE SURE THAT THIS MANUAL IS
DELIVERED TO END USERS FOR THEIR
IMPLEMENTATION OF SAFETY.
3. DON'T USE THE CAR LIFT IN A POTENTIALLY
EXPLOSIVE ATMOSPHERE.
NOTE TO THE USER
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HBN-H-301-09/VER. 2.0
WARRANTY
The warranty period of the Car Lift shall be for a period of one year from
the date of delivery to sales agent.
Subject to the limitations set forth below,
Contractor warrants that the Car Lift will be free from defects in material
and workmanship and undertakes to, at parts, including repaired or replaced parts,
in the which are (1) due solely to defective material and/or poor workman -ship
on the parts of contractor and/or its sub-contractors and (2) for which notice
there of is duly given to contractor in writing or by FAX. Confirmed in writing
within thirty (30) days after discovery of any defects of which claim made
hereunder.
This warranty is subject to the following conditions ;
1) Car Lift shall be properly used and operated by the company's operator
solely in accordance with the specifications and operating instruction
provided by contractor.
2) This warranty shall not be constructed to cover any defects due to ;
- Normal wear and tear;
- Bad operation and maintenance not in accordance with the
operating and maintenance manuals to be provided by contractor;
- Operation under conditions more severe than those in the
specification and drawings;
- Change in design or other modification by company
without contractor's consent;
- Movement or transfer without contractor's consent;
- Consumable items in normal operating;
- Any other carelessness not attributable to contractor.
Contact your sales agent for warranty coverage.
HESHBON CO., LTD.
673-52, Gyeongseo-dong, Seo-gu Incheon 404-170, KOREA
Tel ) INT [phone] FAX ) INT [phone]
WARRANTY
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HBN-H-301-09/VER. 2.0
- TABLE OF CONTENTS
- COVER SHEET
- Declaration of Conformity
- Document Revision Guide
- NOTE TO THE USER
- WARRANTY
- Table of Contents
CHAPTER 1. SAFEGUARDS
1-1 Important Notices ...............................................................1-1
1-2 Qualified Personnel .............................................................1-2
1-3 Danger Notices ..................................................................1-3
1-4 Principle safety objective......................................................1-4
1-5 Safety notices ....................................................................1-5
1-6 Essential Safety Checks (ESC's).......................................... 1-10
1-7 Safety Signs and Warnings location ..................................... 1-11
1-8 Illumination ...................................................................... 1-13
1-9 Level of sound pressure..................................................... 1-13
1-10 Training ......................................................................... 1-13
CHAPTER 2. OVERVIEW OF MACHINE
2-1 Specification......................................................................2-1
2-2 Description of Construction ..................................................2-2
2-3 Flowchart for operation........................................................2-9
2-4 Safety device ................................................................... 2-10
CHAPTER 3. TRANSPORTATION AND INSTALLATION
3-1 Preparation for installation.................................................... 3-1
3-2 Precaution during installation ................................................3-2
3-3 Transportation....................................................................3-3
3-4 Installation.........................................................................3-4
CHAPTER 4. OPERATION
4-1 Warning for use ..................................................................4-1
4-2 Checking point before operation............................................4-1
4-3 Preparation before operation ................................................4-2
4-4 Description of control panel..................................................4-2
4-5 Operation ..........................................................................4-4
4-5 How to lower manually the lift during emergency ......................4-5
TABLE OF CONTENTS
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HBN-H-301-09/VER. 2.0
CHAPTER 5. TROUBLESHOOTING
5-1 Inspection and repair...........................................................5-1
CHAPTER 6. MAINTENANCE
6-1 General caution during maintenance ......................................6-1
6-2 Check List and periodic maintenance .....................................6-1
6-3 Lubricant...........................................................................6-3
APPENDIX
1. ELECTRIC DRAWING
2. RECOMMENDED SPARE PARTS LIST
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HBN-H-301-09/VER. 2.0
CHAPTER 1. SAFEGUARDS
Please read carefully this chapter first for safe and proper
use of the car lift. This company will not be held responsibilities
for any injuries or accidents which occur due to the car lift
being operated without having understood the contents of the
instruction manual. Keep the Instruction Manual close to the car lift
so that anyone can refer to when necessary.
Also, designate a person to take care of the manual.
1-1 Important Notices
Car lift must be considered to be a potential hazard to the health
and safety of the car lift's operator and service personnel.
It is important that this car lift is installed, maintained and operated
according to the instructions set out within this manual.
This is a responsibility imposed on the customer by the
EU Council Directive 89/655/EEC, concerning the minimum safety
and health requirements for the use of work equipment by workers at work.
Any modification, alternation or addition to the car lift or the
fitting of ancillary equipment must comply with the EU
Council Directive(s).HESHBON MACHINERY can not accept
any liability whatsoever, which may result in legal action form
failure to comply with the regulations, or any consequential loss,
claim or counter claim for damage, personal injury, or death arising
as a result of any modification, alteration or addition to the
fitting of ancillary equipment.
EU Council machinery Directive 98/37/EC.
The above machinery directive requires all new machinery
to carry the CE mark, declaring conformity with all relevant
EN standards in respect of safety systems and car lift construction.
All HESHBON MACHINERY carry the CE mark and thus
conform with the EU Directives. Any modification to the car lift
may invalidate the original CE certificate, and therefore always
refer to HESHBON MACHINERY as reassessment may be required.
SAFEGUARDS
1-1

HBN-H-301-09/VER. 2.0
This document provides the information required for
the intended use of car lift. The documentation is written for
technically qualified personnel such as engineers or maintenance
specialists who have been specially trained and
who have the specialized knowledge required in the field
of industrial machinery.
A knowledge of the safety instruction and warnings contained
in this document and their appropriate application are
prerequisites for safe installation and commissioning as well
as safety in operation and maintenance of the car lift described.
Only qualified personnel have the specialized knowledge
that is necessary to correctly interpret the general guidelines
relating to the safety instructions and warnings and implement
them in each particular case.
For the sake of clarity, not all details of all versions of
the product are described in this documents, nor can it cover
all conceivable cases regarding installation, operation and
maintenance. Should you require further information or face special
problems that have not been dealt with insufficient detail in this
document, please contact the manufacturer specified on cover page.
We would also point out that the contents of this product
documentation shall not become a part of or modify
any prior or existing agreement, commitment or legal relationship.
The purchase agreement contains the complete and
exclusive obligations of HESHBON Co., Ltd.
Any statements contained in this document do not create
new warranties or restrict the existing warranty.
1-2 Qualified Personnel
Persons who are not qualified should not be allowed to
handle the car lift. Non-compliance with the warnings contained
in this document or appearing on the car lift can result in
severe personal injury or damage to property.
Only qualified personnel should be allowed to work on this car lift.
SAFEGUARDS
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HBN-H-301-09/VER. 2.0
Qualified persons as referred to in the safety precautions
in this document as well as on the car lift itself are defined as follows;
●Operating personnel who have been trained work
with the car lift and are conversant with the contents of
the documents in as far as it is connected with the actual
operation of the car lift;
●Service personnel who are trained to repair such the
car lift and who are authorized to energize, clear, ground
and tag circuits, equipment and systems in accordance with
established safety practices.
1-3 Danger Notices
The safety precautions in this manual are classified
into the following four levels. Please be particularly careful
when performing operations that have a high degree of danger.
DANGER : Failure to follow this safety precaution may result in
a great physical danger to the operator, or even death.
CAUTION : Failure to follow this safety precaution may result in a
great physical danger to the operator, or severe damage
to the car lift.
WARNING : Failure to follow this safety precaution may result in
an injury to the operator, or damage to the car lift.
NOTICE : Failure to follow this safety precaution may result in
a damage to the car lift.
SAFEGUARDS
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HBN-H-301-09/VER. 2.0
1-4 Principle safety objective
1) The principle safety objective is to remove the possibility
of any hazard or risk to the health or safety of the car lift's
operator or service personnel.
2) Extreme caution must be exercised while servicing or
installing the car lift.
3) The only safe policy when working or inspecting the car lift
is to follow the instructions in this manual. Wherever possible
shut off all electrical power and follow the procedures outlined
in this manual.
4) Accident prevention should become part of the standard working,
operating and maintenance procedures, and training should be
provided to ensure safety standards are understood.
Part of safety training should
include the instructions detailed in this section.
5) If ancillary equipment is to be fitted ensure this is done in
accordance with the relevant standards or EU Directives,
and that all requirements for safety are fully met.
6) Always ensure servicing and maintenance tasks are carried
out by suitable qualified personnel. The operator should
understand the limits of their responsibility, and the
training should reinforce the importance of not exceeding them.
7) The essential routine safety checks have an important
function in ensuring the car lift continues to work in
a safe manner. These checks must be carried out according
to the instruction and at the recommended intervals.
8) If there are any questions or doubts regarding any
aspect of car lift safety or operation or maintenance,
please contact the company shown on the front of this manual.
SAFEGUARDS
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HBN-H-301-09/VER. 2.0
1-5 Safety notices
To protect the operator or service personnel from any injuries or
accidents during operating the car lift, please read this section and
carefully for safe and proper use of the car lift.
◈General Safeguards
1.Please read carefully this instruction manual for safe and proper
use of the car lift.
2.Only qualified personnel should be allowed to work on this car lift.
3.Checking before operation and routine inspection should be carried
out in accordance with the procedures described in the manual.
4.When the abnormal condition not specified at this instruction manual is
occurred during operating, stop the operation of car lift and contact
the manufacturer specified on cover page or distributor.
5.This car lift should be only for repairing the car.
◈Danger Notices
DANGER
Do not enter under the car lift during lifting the car.
You may result in a great physical danger or
even death.
Do escape to the safety zone without staying
under car lift when the car is possible to fall down.
You may crush under car and then, result in a
great physical danger or even death .
SAFEGUARDS
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HBN-H-301-09/VER. 2.0
◈Caution Notice
CAUTION
Only qualified personnel should be allowed to
work on this car lift.
Unexpected accidents may be happened
due to wrong operation.
Do not lower the lift in the state of supporting
a car by a stick to attach or detach components.
The car may fall down.
Do not shake the lifted-up car.
The car may fall down.
Do not move up the lift in the condition of
putting only one side of car into the lift.
A car may fall down or damage. And also,
the lift may damage.
Never modify a safety devices.
If a safety devices are not operated, a
serious accident may be happened.
During lowering the lift, be careful to not
put foot under a table.
Serious injury may be happened.
SA
F
E
G
U
A
R
D
S
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HBN-H-301-09/VER. 2.0
◈Warning Notice
CAUTION
Use the lift after reading carefully the instruction
manual and understand the contents of them for
safe and proper use of the car lift.
If a user does not follow a warnings, a serious accident
may be happened.
When the car enter into the lift, keep the balance of
before and behind, and right and left of the car.
A car may fall down during vibration, attachment or
detachment of components.
Electric shock.
When opening a control panel, be careful to the electric
shock.
Serious injury or death may be happened.
WARNING
Use the lift after reading carefully the instruction manual and understand the
contents of them for safe and proper use of the car lift.
< During preparation>
1. This Lift is only for repairing the car. Do not use for other purpose.
2. Do not use the lift whenever any one of safety devices is not normally
operated.
3. When the car is entered into the lift or gone out from the lift, please drive a
car smoothly without the sudden stop or drive.
4. Be careful to not slide when a tire or arm is wet.
SAFEGUARDS
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HBN-H-301-09/VER. 2.0
WARNING
< During lifting and lowering the lift >
5. During moving up or down the lift, you should always watch the car without
looking at something else.
6. If several lift are installed, the respective allocation of the switch shall be
clear.
7. Do not move up a car exceeding the rated capacity of the lift.
8. Do not lift a car with persons or other load.
9. Check if oil or foreign material is in the arm.
10.Move up the lift after checking if the car is properly positioned.
11.Stop the operation of lift when the lift is reached to the limited height.
12.When the lift moves up or down, wait for 1 ∼2 seconds before the next
operation is carried out.
13.Be careful to not shake the car during lifting and lowering the lift. If the car
settling to one side, stop immediately the operation of lift.
14.If the lift is not lowered in spite of pressing a down switch, move up the lift
and then press the down switch again.
15.After the lift is completely moved down, the car should be entered into the lift
or gone out from the lift.
16.When the lift is moved up and down, prohibit the unauthorized persons from
accessing to the lift.
17.Do not operate the lift with which a tool or component puts into the driving
parts of the lift. The lift may be broken, or a car may fall down.
18.During lowering the lift, check if the person or an object is around the lift or
car.
SAFEGUARDS
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HBN-H-301-09/VER. 2.0
WARNING
< During repairing the car >
19.Check if the safety lock device is properly operated before operation.
20.Prohibit the unauthorized persons from accessing to the lift.
21.When the operator is not in the lift for a long time, or the lift is not operating,
lower completely the lift.
< Other >
22.Do not change or modify the lift without permission. If the lift is modified or
changed, the lift may not fulfill its function, or serious accident may be
happened.
23.When you find the fault of lift during using or checking the lift, stop the
operation of lift, and request the maintenance to the sales agency. Do not
use the lift until the lift is repaired.
24. Please note that this lift is not designed for water-proof. Do not use the lift
in the hot place, car-washing use or outdoor use.
Use the lift after reading carefully the instruction manual and understand
the contents of them for safe and proper use of the car lift.
SAFEGUARDS
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HBN-H-301-09/VER. 2.0
1-6 Essential Safety Checks (ESC's)
The essential safety checks are the most important part of the operators
responsibility. The purpose of the ESC's is to ensure the safety features
of the car lift are functioning properly, and thus the car lift is in a safe condition for use.
In addition to the operator it is recommended that regular additional ESC's are
carried out by the responsible person and that a record is maintained in
accordance with the EU machinery Regulations.
If any of the ESC's are in the "Fail" condition do not operate the car lift,
immediately notify the responsible person within the company and contact
the manufacturer as soon as possible.
ESSENTIAL SAFETY CHECKS (ESC'S)
GROUP 1 GENERAL - Visual Inspection
ESC
Description
O.K.
Fail
1A
Machine guarding
1B
Electrical system including protective earth
grounding
GROUP 2 Electrical isolator switch
Set the electrical isolator switch to OFF position and check the following conditions.
ESC
Description
O.K.
Fail
2A
All functions have been disabled
SAFEGUARDS
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HBN-H-301-09/VER. 2.0
1-7 Safety Signs and Warnings location
SAFEGUARDS
1-11

HBN-H-301-09/VER. 2.0
N
0
Warning Label
1
2
3
4
5
6
7
SAFEGUARDS
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HBN-H-301-09/VER. 2.0
1-8 Illumination
This machine is not provided with a local lighting since it is designed for
indoor use only. The sufficient illumination of the working area must be
fulfilled by the factory in accordance with the appropriate code of
practice and factory regulations. Minimum 300 lx is required. Flicker,
dazzling, shadows and stroboscopic effects must be avoided to prevent a risk.
1-9 Level of sound pressure
The equivalent continuous A-weighted sound pressure levels of car lift
do not exceed 85dB (A).
1-10 Training
Contact the manufacturer specified on cover page for information on training
courses to aid you in becoming familiar with this car lift.
The factory must provide operator(s) with the appropriate measures
including but not limited to an ear protection and a warning sign(s)
if the sound pressure of 85dB (A) is exceeded.
WARNING
!
SAFEGUARDS
1-13