Hidrotermal HT-SAV01 User manual

Multi-functional Flow Control Valve for
Water Treatment System
USER MANUAL
Please read this manual in details before using valve and keep it properly in order to
consult in the future.
HT-SAV01
HT-SAV01T

Before the valve put into use, please fill in the below content so as to help us to refer in
the future.
The Program Type Setting (Operation by professional)
When all symbols light on,press and hold and buttons for 5 seconds to enter
the menu of valve model selection. Please set the program type in accordance with
the product type. (Time clock type by days or hours or Meter type. For example, F63C1
or F63G1 should be set to F63B1; F63C3 or F63G3 should be set to F63B3.You couldn't
set to other type.)
Softener System Configuration
Tank Size:Dia. mm, Height mm;
Resin Volume L; Brine Tank Capacity L;
Hardness of Raw Water mmol/L;
Pressure of Inlet Water MPa;
Control Valve Model ; Number ;
The Specification of Drain Line Flow Control ;
Injector No. .
Water Source: Ground-water口 Filtered Ground-water口 Tap water口 other .
Parameter Set
Parameter Unit Factory Default Actual Value
Time of Day H:m Random
Control Mode A-01(02,03,04) / A-01
Unit Mode Hu01(02,03) / HU01
Water Treatment Capacity(Meter types) m³10:00
Service Days(Time of clock type, by days) D 03
Service Hours(Time clock type, by hours) H 20
Regeneration Time / 2:00
Backwash Time Min.sec 10:00
Brine & Slow Rinse Time Min.sec 60:00
Brine Refill Time Min.sec 05:00
Fast Refill Time Min.sec 10:00
Interval Regeneration Days D. 30
Output Mode b-01(02) / b-01
●If there is no special requirement when product purchase, we choose (5#) drain line flow
control for the standard configuration; if need new injector, we choose (9#) without drain
line flow control for the standard configuration.
1

Catalogue
Notice...................................................................................................................
3
1.Product
Overview..............................................................................................
3
1.1.Main Application &
Applicability......................................................................
3
1.2.Product
Characteristics..................................................................................
4
1.3.Service
Condition...........................................................................................
6
1.4.Product Structure and Technical
Parameters.................................................
6
1.5.Installation......................................................................................................
7
2.Basic Setting &
Usage.......................................................................................
9
2.1.The Function of PC
Board..............................................................................
9
2.2.Basic Setting &
Usage....................................................................................
10
3.Applications.......................................................................................................
13
3.1.Softener Flow
Chart........................................................................................
13
3.2.The Function and Connection of PC
Board....................................................
14
A.Signal Output
Connector...................................................................................
14
B.Interlock............................................................................................................
17
C.Pressure Relief
Output......................................................................................
18
D.Remote Handling
Connector.............................................................................
18
E.Interlock
System................................................................................................
18
F.Series
System...................................................................................................
19
3.3.System Configuration and Flow Rate
Curve...................................................
19
3.4.Parameter
Settlement.....................................................................................
21
3.5.Parameter Enquiry and
Setting.......................................................................
22
3.6.Trial
Running..................................................................................................
25
3.7.Trouble-
Shooting............................................................................................
26
3.8.Assembly &
Parts...........................................................................................
28
2

Notice
●To ensure normal operation of the valve, please consult with professional installatior
or repairing personnel before use it.
●If there are any of pipeline engineering and electric works, there must be finished by
professional at the time of installation.
●Do not use the control valve with the water that is unsafe or unknown quality.
● Denending on the changing of working environment and water reauirement, each
par-ameter of softener should be adjusted accordingly.
●When the water treatment capacity is too low, please check the resin. If the reason
is short of resin, please add; if the resin is turn to reddish brown or broken, please
replace.
●Test water periodically to verify that system is performing satisfactorily.
●Sodium used in the water softening process should be considered as part of your
overall dietary salt intake. Contact doctor if you are on a low sodium diet.
●Ensure that there is solid salt all the time in the brine tank in the course of using,
when this valve is used for softening. The brine tank should be added crytalline
coarse salts only, at least 99.5% pure, forbidding use the small salt.
● Do not put the valve near the hot resource or surroundings with high humidity,
corrosive intense magnetic field or intense librations environment. And do not leave it
outside.
●Forbidden to carry the injector body. Avoid to use injector body as support to carry
the system.
●Forbidden to use the brine tube or other connectors as support to carry the system.
● Please use this product under the water temperature between 5~50 ℃, water
pressure 0.15~0.6Mpa. Failure to use this product under such conditions voids the
warranty.
●If the water pressure exceeds 0.6Mpa, a pressure reducing valve must be installed
before the water inlet. While, if the water pressure under 0.15MPa, a booster pump
must be installed before the water inlet.
●PPR pipes, corrugated pipes, or UPVC pipes are recommended for pipe installation
and aluminum-plastic pipes should be avoided.
●Do not let children touch or play, because carelessness operating may cause the
procedure changed.
●When the attached cables of this product and transformer are damage, they must be
changed to the one that is from our factory.
Product Overview
1.1. Main Application & Applicability
Used for softening or demineralization water treatment systems
Suitable for
3

Residential softening system
Ion exchange equipment
Boiler softening water system
RO pretreatment softening system, etc.
1.2. The Product Characteristics
●Simple structure and reliable sealing
It adopts hermetic head faces with high degree pottery and corrosion resistance for
opening and closing. It combines with Service, Backwash, Brine & Slow Rinse, Brine
Refill and Fast Rinse.
●No water pass the valve in regeneration in single tank type.
●Manual function
Realize regeneration immediately by pushing at any time.
●Long outage indicator
If outage overrides 3days, the time of day indicator "12: 12" will flash to remind
people to reset new time of day. The other set parameters do not need to reset. The
process will continue to work afterpower on.
●LED dynamic screen display
The stripe on dynamic screen flash, it indicates the control valve is in service,
otherwise, it is in regeneration cycle.
●Buttons lock
No operations to buttons on the controller within 1 minute, button lock indicator
lights on which represent buttons are locked. Before opreation, press and hold the
and button for 5 seconds to unlock. This function can avoid incorrect operation.
● Interval backwash times
It could set up interval backwash times up-flow regeneration valve which means
several times of services but one time of backwash. The setting of interval
backwash time depends on the local water turbidity. (The lower the turbidityis, the
longer of the interval backwash time can be set).
●It can choose time clock type or meter type by program selection
When all symbols light on, press and hold and buttons for 5 seconds to enter
the menu of valve model selection. Please set the program type in accordance with
the product type. (Time clock type by days or hours or meter type) (Notice: The meter
type product has one flow meter and probe wire,but the time clock type doesn't have).
Four kinds of meter type can be selected
Model Name Instruction
A-01 Meter Delayed It will not regenerate although the available volume of treated water drops
to zero (0), Regeneration will start untill at the regeneration time.
A-02 Meter Immediate Regenerate immediately when the available volume of treated water drops
to zero(0).
A-03 Intelligent
Meter Delayed
Meter Delayed Regeneration type, but by setting resin volume, feed water
hardness, regeneration factor, the controller will calculate the System
Capacity.
A-04 Intelligent
Meter Immediate
Meter Delayed Regeneration type, but by setting resin volume, feed water
hardness, regeneration factor, the controller will calculate the System
Capacity.
4

●There are two kinds of regeneration mode for time clock type
When the program is set to time clock type by days, it can be changed to be by
hours by dialing the red switch on main control board to "1" (Refer to the figure in 18).
Pointing to "ON" mean the time clock type service by days. (Note: After dialing the
switch, please restart the power)
●Interlock function
It has a function of interlock to realize only one valve in regeneration but the other
valves are in service while srveral valves parallel in system. In multi-steps treatment
system such as RO pre-treatment, when serveral valves are in series, there is only
one valves in regeneration or washing to ensure pass water all the times while
different valves in regeneration or washing. (Application refer to Figure 3-9)
Signal output
There is a signal output connector on main control board. It is for controlling external
wiring (Refer to Figure Figure3-1 to Figure 3-8)
There are two kinds of output mode: b-01 Mode: Turn on start of regeneration and
shut off end of regeneration; b-02 Mode: Signal available only intervals of
regeneration cycle and in service.
●Remote handling input
This connector can receive external signal, used together with PLC, and computer
etc. to control the valve. (Applicatin refers to Figure 3-11)
●Pressure relief output
The valve will cut off feeding water to drain line when it switches in regeneration
cycles(Same as signal output b-02). Thus in some water treatment system, e.g. Deep
Well, one booster pump was installed on the inlet to increase the system water
feeding pressure, this cut-off will cause pressure on inlet rising too fast to damage the
valve. Pressure Relief Output can be used to avoid this problem. (Application refers to
Figure 3-10)
●Maximum interval regeneration days
Under the situation of service reaching the setting days and the volume not yet, it
could enter into regeneration process forcibly when current time is the same as
regeneration time.
5
Backwash
Backwash
Service
Fast Rinse
Brine Refill
Signal output
Brine &
Slow Rinse
Service
Fast Rinse
Brine Refill
Signal output
Brine &
Slow Rinse

●All parameters can be modified
According to the water quality and usage, the parameters in the process can be
adiuted.
1.3. Service Condition
Valve should be used under the below conditions:
Item Requirement
Working
conditions
Water pressure 0.15MPa ~0.6MPa
Water temperature 5℃-50℃
Working
Environment
Environment temperature 5℃ ~50℃
Relative humidity ≤95% (25℃)
Electrical facility AC100- 240V/50 60Hz
Inlet water
quality
Water turbidity Down-flow regeneration <5FTU;
Up-flow regeneration<2FTU
Water hardness First Grade Na+ <6.5mmo/L ;
Second Grade Na+<10mm0l/L
Free chlorine <0.1mg/L
Iron2+
<0.3mg/L
CODMn <2mg/L (O2)
In the above table, First Grade Na+ represents First Grade Na+ Exchanger. Second
Grade Na+ represents Second Grade Na+ Exchanger.
●When the water turbidity exceeds the conditions, a filter should be installed on
the inlet of control valve.
●When the water hardness exceeds the conditions, the outlet water hardness will
hardly reach the requirement of boiler feed water (0.03 mmol/L). It is suggested to
adopt second grade softener.
1.4.Product Structure and Technical Parameters
Product dimension(The appearance is just for reference. It is subject to the real
products.
Model A(mm)
max
Bmm)
max
H(mm)
max
Flow Rate m3/h
@0.3MPa
Regeneration
Mode
HT-SAV01 282 198 177 4.0 Down-flow
HT-SAV01T 282 198 177 4.0 Down-flow
6
Inlet-G1
Outlet-G1
Brine Line
Connector-G3
Drain-G1/2
2.5”-8NPSM
Riser Pipe-1.05” OD

Note:
1.OD-Outer Diameter, 1.05OD-26.7mm
2. Transformer Outout: DC12V/1.5A
1.5.Installation notice
A.Installation notice
Before installation, read all those instruction completely. Then obtain all materials
and tools needed for installation.
The installation of product, pipes and circuits, should be accomplished by
professional to ensure the product can operate normally.
Perform installation according to the relative pipeline regulations and the
specification of Water Inlet. Water Outlet. Drain Outlet. Brine Line Connector.
B. Device location
①The filter or softener should be located close to drain.
②Ensure the unit is installed in enough space for operating and maintenance.
③Brine tank need to be close to softener.
④The unit should be kept away the heater, and not be exposed outdoor. Sunshine or
rain will cause the system damage.
⑤Avoid installing the system in circumstance of acid/alkaline, magnetic or strong
virbration, because above factors will cause the system disorder.
⑥Do not install the filter or softener, drain pipeline of overflow pipe in circumstance
where temperature may drop below 5℃,or above 50℃
⑦Install the system in the place where with the minimum loss in case of water leaking.
C. Pipeline installation
①Install control valve
a. As the Figure 1-1 shows, select the riser pipe with 26.7mm OD, glue the riser pipe
to the bottom strainer and put it into the mineral tank, cut off the exceeding tube out of
tank top opening and make external rounding.
b. Fill the mineral to the tank, and the height is accordance with the design code.
c.Install the top strainer to the valve.
d.Through the top strainer, insert the riser pipe into control valve and screw tight
control valve.
Note:
●The length of riser pipe should be neither
2mm higher nor 5mm lower tank top opening
height, and its top end should be rounded to
avoid damage of O-ring inside the valve.
●Avoid filling floccules substance together
with resin to resin tank.
●Avoid O-ring inside control valve falling
out while rotating it on the tank.
Figurel 1-1
7
Bottom Strainer
Riser Pipe
Resin Tank
Top Strainer
Riser Pipe O-ring
Base O-ring
Control Valve

②Install animated connector
As Figure 1-2 shows, put the sealing
ring into nut of animated connector,
and screw in water inlet.
③Install fow meter
As Figurel-2 shows, put the sealing
ring into nut of flow meter, screw in
water outlet; insert the probe wire into
flow meter.
④Pipeline connection
a. As Figurel-3 shows, install a pressure
gauge in water inlet.
b. Install Valve A,valve B, valveC and
valve D in the inlet, outlet and middle
of the pipeline. Valve D is a sampling
valve.(Or adopt F70A/F70C bypass valve)
c. Install a check valve in water outlet.
d. Inlet pipeline should be in parallel
with outlet pipeline. Support inlet and
outlet pipeline with fixed holder. Figurel 1-3
Note:
● If the water outlet or water tank is installes higher than control valve or
parallel interlock system with multi-outlets, a liquid level controller must be
installed in brine tank or a check valve must be installed in the outlet. Or else,
the water in water outlet or water tank will flow backwards into brine tank
when backwash.
● If making a soldered copper installation, do all sweat soldrina before
connecting pipes to the valve. Torch heat will damage plastic parts.
● When turning threaded pipe fitting onto platic fitting, do not use excessive
force to make threads misaligned or broken valve.
●If the valve belongs to time clock type, there are no step ②and③
⑤Install drain pipeline
a. As the Figure 1-4 shows, slide the
drain hose connector into drain outline.
b. Insert drain line flow control into
drain outlet.
c. Screw drain hose connector into
drain outlet, and lock it.
d. Locate the drain hose well as the
Figurel-4 show.
8
Inlet
Sealing Ring
Animmated
Connector
Outlet
Flow
Meter
Probe Wire
Valve
Valve
Valve
Valve
Pressure
Gauge
Fixed
Holder
Fixed
Holder
Check Valve
Figurel 1-2
Drain
Drain Line
Flow Control
Connector
Drain Hose
Sewer
Figurel 1-4

Note:
●Control valve should be higher than drain outlet, and be better not far from the
drain hose.
●Be sure not connect drain with sewer directly, and leave a certain space between
them, avoid wastewater be absorbing to the water treatment equipment, such as
showed in the Figure1-4.
⑥Connect brine tube
a. As Figurel-5 shows,
slide 3/8" brine tube hose
connector over end of
brine tube.
b. Insert tube bushing
into the end of brine tube.
c. Insert the red brine
line flow control into valve brine line connector(Note: cone side of control should face
into valve)
d. Tighten nut onto brine line connector.
e. Connect the other end of brine tube with the brine tank. (The liquid level controller and
air- blocker should be installed in the brine tank.)
Remark: The brine tube and drain pipeline should not be bended or plugged.
2. Basic Setting & Usage
2.1. The Function of PC Board
7
9
Brine Line Flow Control
Brine Line Connector
Tube Bushing
Connector
Brine Tube
No Leakage
Figurel 1-5
Brine & Slow Rinse
Digital Area
Service
Dynamic
Display Stripe
Backwash
Time of day
Menu/Confirm
Manual/Return
Down
UP
Button Lock
Enquiry/Setting
Fast Rinse
Minute
Litre
Hour
CBM
Gallon
Day
Brine Refill

A. Time of day indicator
● Light on, display the time of day.
●"12. 12" flash. remind you to reset the time of day if electrical service interrupted 3
days more(If electrical service interrupted within 3 days, it doesn't need to reset the
time.
B. 5 Button lock indicator
● Light on, indicate the buttons are locked. At this moment, press any single button
will not work (No operation in one minute, will light on and lock the buttons.)
●Solution: Press and hold both and for 5 seconds until the lights off.
C. Program mode indicator
● Light on, enter program display mode. Use or to view all values.
● Flash, enter program set mode. Press or to adjust values.
D. Manu/Confirm button
●In menu mode,Press and light on, then enter program display mode to view all
values.
●In program display mode, press , flash, enter program set mode, press or
and to adjust values.
● Press after all program are set, and then the voice "Di" means all setting are
successful and return program display mode.
E. Manua/Return buttor
●Press in any status,it can proceed to next step.(Example:After unlock the buttons,
press in Service status, it will start regeneration cycles instantly if the outlet water is
unqualified; Press while it is in backwash status, it will end backwash and go to Brine
&Slow Rinse at once.)
●Press in program display mode, and it will return in Service: Press in program
set mode, and it will return program display mode.
●Press while adiusting the value, then it will return program display mode directly
without saving value.
F.Down and Up
●In program display mode, press or to view all values.
●In program set mode, press or to adjust values
●Press and hold both and for 5 seconds to unlock the buttons.
2.2. Basic Setting & Usage
A. Parameter specification
Function Indicator Factory
Default
Parameter
Set Range Instruction
time of
day Random 09:00~23:59 Set the time of day when use:“:”flash.
Control
Mode A-01 A-01
A-01
Meter Delayed:
Regenerate will not start although the available
volume of treated water drops to zero (0).
Regeneration will start untill at the regeneration time.
A-02
Meter Immediate:
Regenerate immediately when the available
vohume of treated water drops to zero(0)
10

Control
Mode A-01 A-01
A-03
Intelligent Meter Delayed:
By setting resin volume, feed water hardness,
regeneration factor, the controller will calculate the
system capacity. Regenration mode same as A-01.
A-04
Intellizent Meter Inmediate:
By setting resin volume, feed water hardness,
regeneration factor,the controller will calculate the
system capacity.Regeneration mode same as A-02
Unit Mode HU-01 HU-01 01.02.03 01-m3; 02-gal; 03-L
Service Days 1-03D 0~99Days Only for Time Clock Type,
regeneration by days.
Service Hours 1-20H 0~99Hours Only for Time Clock Type,
regeneration by hours.
Regeneration Time 2:00 2:00 0:00~23:59 Regeneration time: " : " lights on.
Interval Backwash
Times F-00 0 0~20
Interval backwash times. For example,
F-01: lindicate service 2 times.
backwash 1 time.
Resin volume 50L 50L 5-500L Resin volume in resin tank (L)
Feed Wate Hardness Yd1.2 1.2 0.1-9.9 Feed water hardness (mmo/L)
Exchange Factor AL.65 0.65 0.30-0.99 Relate to the raw water hardness. When
hardness is higher, the factor is smaller.
Water treatment
capacity 10m30~99.99m3Water treatment capacity is in one
circle(m3)
Backwash Time 10min 0~99 : 59 Backwash time(Minute)
Brine&Slow
Rinse Time 60min 0~99 : 59 Brine &Slow rinse time(Minute)
Brine Refill Time 5min 0~99 : 59 Brine refill time(Minute)
Fast Rinse Time 10min 0~99 : 59 Fast rinse time(Minute)
Maximum Interval
Regeneration Days H-30 30 0~40
Regenerate at the regeneration time
even through the available volume of
treated water does not drop to zero (0).
Output Control Mode b-01 1 01or 02
b-01: Signal turn on when start of
regeneration and shut off at the end of
regeneration. (Connection refers to the
Figures on P5)
b-02: Signal available only in intervals of
each sataus. (Connection refers to the
Figure on P5)
11

B. Process Display
Ilustration:
●In Service status, the fiqure shows A/B/C/D: In Backwash status. it shows fiaure E/I;
In Brine& Slow Rinse status, it shows F/I; In Brine Refil status, it shows figure G/I; In
fast Rinse status,it shows fiqure H/I.In each status,every figure shows 15 seconds.
● Above displays are taking the meter type for example. For the Time clock type, it
shows the rest days or hours, such as 1-03D or 1-10H.
●The display screen will only show "-00-" when the electrical motor is
running.
●The time of day figure " "flashes continuously, such as "12: 12" flash,indicates
long outage of power. It reminds to reset the time of day.
●The display will show the error code. such as "E1-" when the system is in error.
●Working process: Service→Backwash-→ Brine & Slow Rinse-→ Brine Refill→Fast
Rinse→Service.
C. Usage
After being accomplished installation, parameter setting and trail running by
profession, the valve could be put into use. In onder to ensure the quality of outlet
water can reach the requirement, the user should complete the below works:
①Ensure that there is solid salt all the time in the brine tank in the course of using
when this valve is used for softening. The brine tank should be added crystalline
coarse salt only, at least 99.5% pure, forbidding use the small salt and iodized salt.
12

②Test the hardness of outlet water and raw water at regular time. When the outlet
water hardness is unqualified, please press the and the valve will temporarily
regenerate again (It will not affect the original set operation cycle)
③When the feed water hardness change a lot, you can adjust the water treatment
capacity as follow:
Press and hold both and for 5 seconds to unlock the buttons. Press , and
the lights on, then press , the digital area show the control mode. If it shows A-
01or A-02, press three times, and the digital area will show the given water
treatment capacity (If the control mode shows A-03 or A-04, then press four times,
the digital area will show the feed water hardness); Press again, and digital
flash.Press or continuously, adjust the capacity value (Or water hardness).
Press and hear a sound “ Di" then finish the adiustment. Press exit and turn
back the service status.
For the estimation of water treatment capacity, you can refer to the professional
application specification. When select A-03 or A-04 intelligent control mode, the
control will automatically calculate the water treatment capacity by setting feed water
hardness and resin volume and regeneration factor.
④For A-01 or A-03 control mode (Delayed regeneration type), please pay attention to
whether the time is current or not. If the time is not right, you can adjust as follow:
After unlocking the buttons, press , the and light on. Then press ,
the and hour value flash. Press or continuously, adjust the hour value;
Press again, and minute value flash. Press or continuously, adjust
the minute value; Press and hear a sound "Di", then finish the adjustment.
Press exit and turn back the service status.
The regeneration parameters have been set when control valve left factory.
Generally, it does not need to reset. If you want enquiry and modify the setting, you
can refer to the professional application specifications.
3.Applicatioins
3.1.Soft Flow Chart
13
Start
Fast Rinse Status
Brine Refill Status
Service Status
Backwash Status
Up-flow Regeneration
Brine Draw Status
Down-flow Regeneration
Brine Draw Status
Slow Rinse Status
Slow Rinse Status

3.2. The Function and Connection of PC Board
Open the front cover of control valve, you will see the main control board and
connections as below:
The main functions on main control board:
Function Application Explanation
Signal output
connector b-01
Outlet solenoid valve
Used in strict requirements regarding no hard water
flowing from outlet or control the liquid level in water
tank.
Inlet pump
Increase pressure for regeneration or washing.
Use the liquid level controller to control inlet pump to
ensure there is water in tank.
Signal output
connector b-02
Inlet solenoid valve or inlet
pump
When inlet pressure is high, it needs to close water
inlet to protect motor when valve is rotating.
Pressure relief
connector
Control the inlet bypass to
release pressure
Used for pump water supply. When valve is rotating,
pressure relief connector opened to prevent pressure
increasing rapidly.
Interlock connector
To ensure only one control valve
regeneration or washing in
system.
Use in RO Pre-treatment, water supply together but
regeneration in turn. Second grade ion exchange
equipment, etc.
Remote Handling
connector
Receipt signal to make the
control valve rotate to next
status.
It is used for on-line inspection system, connected with
PC to realize automatically or remote controlling valve.
A. Signal Output Connector
1) Control Outlet Solenoid Valve (Set b-01)
①Solenoid Valve on Outlet Controls Water Level in Brine Tank.
14
On:Day
I:Hour
Locating Board Connector
Conversion
Flow Meter Connector
Interlock
Connector
CN7
Interlock
Connector
CN8
Display Board
Connector
DC12V
Connector
Motor
Connector
Signal Output
Connector
NO COM NC
Pressure Relief
Connector
Remote Handing
Connector

Instruction: If system requires no hard water flowing from outlet in regeneration cycle
(Mainly for no hard water flow out when valve is switching or valve in backwash or
brine drawing status), a solenoid valve could be installed on outlet, the wiring refer to
Figure 3-1.
(Connect to Control Protection Case)
Figure3-1 Writing of Solenoid Valve on Outlet
Function:
When valve is in service status, if soft water tank is short of water, solenoid valve will
open to supply soft water, but if water tank has enough water, solenoid valve will
close, so no soft water will be supplied into soft water tank.
When the valve in backwash or other regeneration status, there is no signal output.
So, solenoid valve will close, and no raw water flows into soft water tank.
②Control Inlet Solenoid Valve( Set b-02)
Instruction: When inlet pressure exceeds 0.6MPa, install a solenoid valve on inlet.
Control mode is b-02. Pressure is relieved when valve switching, the wiring refers to
Figure 3-2. As Figure 3-3 shows, it also can use the pressure relief connector to work.
Figure 3-2 Wiring of
Selenoid Valve on Inlet
Figure 3-2 Wiring of
Pressure Relief Port
Function:
When inlet pressure is high, install a solenoid valve on inlet to ensure valve switching
properly. When valve is exactly in status of Service. Backwash, Brine& Slow Rinse.
15
Control Valve
Solenoid Valve
Signal Output
Connector
Water
Tank
Liquid
Level
Switch
COM
NC
Solenoid
Valve
Liquid
Level
Switch
Signal Output
Connector
Solenoid Valve
Solenoid Valve
Signal Output
Connector
Water Inlet
Water Inlet
Control Valve
Outlet
Control Valve
Signal Output
Connector
Solenoid Valve
Signal Output
Connector
Water Inlet
Water Inlet
Control Valve
Outlet
Control Valve
(Connect to
Control
Pretection
Case)

Brine Refill and Fast Rinse, solenoid valve is open. When valve is switching, solenoid
valve is closed, no water flow into valve to ensure valve switching properly. It could
prevent the problem of mixing water and water hammer.
Use interlock cable to realize valves in parallel and series in same system which is
suited for RO pretreatment system or second grade Na+ system. The Wiring refers to
Figure 3-4:
Figure 3-4 Writing of Solenoid Vale in Inlet
2) Liquid Level Controller Controls Inlet Pump( Two-phase motor)( Set b-01)
Instruction: For the system using well or middle-tank supplying water, switch of liquid
level controller and valve together control pump opening or closing. The wiring refers
to Figure 3-5:
Figure 3-5 Writing of Liquid Level Controller Controlling Inlet Pump
Function:
When valve in service status, if water tank is short of water, pump starts working, if
not, the switch of liquid level controller is closed, so pump doesn't work.
When valve is in backwash, or other regeneration status, no matter what is water
condition in water tank. Open the pump to make sure there is water on inlet. As there
is no water flows out of outlet in regeneration cycle, it ensure no water fill into brine
tank. A liquid level controller at the top opening of well or in middle water tank in RO
system can protect pump from working without water in case of out of raw water.
16
Signal Output
Connector
Water Inlet
Valve 1
Valve 2
Valve 3
Outlet
Interlock
Cable
Interlock
Cable
(Connect to
Control
Protection
Case)
Signal Output
Control Valve
Pu-
mp
Well
Liquiol
Level S
Switch
Water
Tank
Liquicl
Level
Switch
(Connect to Control

3) Liquid Level Controller in Water Tank Controls Inlet pump (Three-phase) (Set b-01)
4) Control Inlet Booster Pump( Set b-01 or b-02)
Instruction:If inlet water pressure is less than 0.15MPa, which makes rinse drawing
difficult, a booster pump is suggested to be installed on inlet. Control mode set to b-
01. When system in regeneration cycle, booster pump is open, the wiring refer to
Figure 3-7. If the booster pump current is bigger than 5A, the system needs to install
a contactor, the wiring refers to Figure3-8
Figure 3-7Wiring of Booster Pump on Inlet Figure 3-8Wiring of Booster Pump on Inlet
B. Interlock
Instruction:
In the parallel water treatment system, it ensures only one valve in regeneration or
washing cycle and (n-1) valves in service, that is, realizing the function of supplying
water simultaneously and regenerating individually, the wiring refers to Figure3-9.
In the series water treatment system(Second grade Na+ Exchanger or RO pre-
treatment system), it ensures only one valve in regeneration or washing status and
there is/are water(s) in service.
17
Signal Output
Connector
Control Valve
Pu-
mp
Well
Water
Tank
Liquid
Level Switch
(Connect to Control
Protection Case)
Liquiol
Level Switch
Figure3-6 Wiring of Liquid Level Switch
in Water Tank Controls Inlet Pump
220V A.C. Pump
220V A.C.
Contactor
220V A.C.
Pump

Figure3-9 Network System Writing with Interlock Cable
Note:
Use Interlock Cable to connect the black socket of one valve with the blue
socket of another valve in series.
One svstem with several valves. if interlock cable is disconnected. the system
is divided into two individual system.
C. Pressure Relief Output
In adopt inlet booster pump or well supply systems, valve switching will increase the
system water feeding pressure, the motor can't rotate. Installing the solenoid valve in
inlet pinepipe,connecting with the drain. When the valve switching, the pressure relief
solenoid valve opens, the water flows to the drain. Avoiding the system closed, which
will cause the inlet pressure rising too fast to damage the valve.The wiring refer to
Figure3-10
Figure3-10Wiring of Pressure Relief Output Figure3-11Wiring of Remote Input
D. Remote Handling Connector
When the valve is used to make pure water or other system that can be monitored
online or connected to a PC, etc., when the conductivity or other parameters reach
the set value or the PC sends a signal and needs system regeneration, it can be
provide a signal to remote handling connector of main control board by the signal line,
which can make the valve regenerate immediately. The connector receiving the signal
is equivalent to pressing the manual button. The wiring refers to Figure3-11:
E. Interlock System
2 or more than 2 valves are interlocked connecting in one system and all valves are
in service but regenerate individually. The wiring refer to Figure3-12.
18
Interlock Cable
Interlock Cable
Plug Cable in Socket
of Same Color
Connect to Sewer
Connect to
External GND
External
Control Signal
Connect to External
Controller
Solenoid Valve
Inlet
Control Valve
Outlet
(Connect to
Control
Protection Case)

Figuer 3-12 Interlock system Figuer 3-13 Series system
F. Series System
This is a 2 or more than 2 valves system,all in service, with one flow meter for the
entire system. For the time type valve, the regeneration time should be set and
adjusted to the Max; for the volume type valve, connect its signal output connector with
the remote handling connector of the time-type valve. That can realize the function of
supplying water simultaneously and regenerating orderly.The wiring refer to Figure 3-
13:
3.3. System Configuration and Flow Rate Curve
A. Product Configuration
Product configuration with tank, resin volume, brine tank and injector
Tank Size Resin
Volume
Flow
Rate(t/h)
Brine Tank
Size (mm)
The Minimum salt
Consumption for
Regeneration(KG)
Injector
Model
Φ180ˣ1130 16 0.5 Φ250×520 2.40 6302 / 6801
Φ205ˣ1300 25 0.7 Φ390×810 4.00 6303 / 6802
Φ255ˣ1390 40 1.2 Φ390×810 6.00 6305 / 6804
Φ300ˣ1650 60 1.8 Φ450×940 9.00 6306 / 6806
Φ355ˣ1650 100 2.5 Φ500×1060 15.00 6308 / 6808
Φ400ˣ1650 120 3.5 Φ550×1160 18.00 6309 / 6809
Φ450ˣ1650 150 4.5 Φ500×1160 22.50 6310 / 6810
Note: The flow rate calculation is based on linear velocity 25m/hr; the minimum
salt consumption for regeneration calculation is based on salt consumption
150g/L( resin).
19
1#
Interlock
Cable
Outlet
2#
3#
Outlet
Outlet
3# Outlet
2# Outlet
1# Outlet
Inlet
Inlet
Interlock
Cable
Output Signal
Connector
Meter Type Valve
Remote
Handing
Connector
Interlock
Signal
Output
Connector
Interlock
Cable
Remote
Handing
Connector
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