Hidrotermal HT-SAV01 User manual

Multi-functional Flow Control Valve for
Water Treatment System
USER MANUAL
Please read this manual in details before using valve and keep it properly in order to
consult in the future.
HT-SAV01
HT-SAV01T

Before the valve put into use, please fill in the below content so as to help us to refer in
the future.
The Program Type Setting (Operation by professional)
When all symbols light on,press and hold and buttons for 5 seconds to enter
the menu of valve model selection. Please set the program type in accordance with
the product type. (Time clock type by days or hours or Meter type. For example, F63C1
or F63G1 should be set to F63B1; F63C3 or F63G3 should be set to F63B3.You couldn't
set to other type.)
Softener System Configuration
Tank Size:Dia. mm, Height mm;
Resin Volume L; Brine Tank Capacity L;
Hardness of Raw Water mmol/L;
Pressure of Inlet Water MPa;
Control Valve Model ; Number ;
The Specification of Drain Line Flow Control ;
Injector No. .
Water Source: Ground-water口 Filtered Ground-water口 Tap water口 other .
Parameter Set
Parameter Unit Factory Default Actual Value
Time of Day H:m Random
Control Mode A-01(02,03,04) / A-01
Unit Mode Hu01(02,03) / HU01
Water Treatment Capacity(Meter types) m³10:00
Service Days(Time of clock type, by days) D 03
Service Hours(Time clock type, by hours) H 20
Regeneration Time / 2:00
Backwash Time Min.sec 10:00
Brine & Slow Rinse Time Min.sec 60:00
Brine Refill Time Min.sec 05:00
Fast Refill Time Min.sec 10:00
Interval Regeneration Days D. 30
Output Mode b-01(02) / b-01
●If there is no special requirement when product purchase, we choose (5#) drain line flow
control for the standard configuration; if need new injector, we choose (9#) without drain
line flow control for the standard configuration.
1

Catalogue
Notice...................................................................................................................
3
1.Product
Overview..............................................................................................
3
1.1.Main Application &
Applicability......................................................................
3
1.2.Product
Characteristics..................................................................................
4
1.3.Service
Condition...........................................................................................
6
1.4.Product Structure and Technical
Parameters.................................................
6
1.5.Installation......................................................................................................
7
2.Basic Setting &
Usage.......................................................................................
9
2.1.The Function of PC
Board..............................................................................
9
2.2.Basic Setting &
Usage....................................................................................
10
3.Applications.......................................................................................................
13
3.1.Softener Flow
Chart........................................................................................
13
3.2.The Function and Connection of PC
Board....................................................
14
A.Signal Output
Connector...................................................................................
14
B.Interlock............................................................................................................
17
C.Pressure Relief
Output......................................................................................
18
D.Remote Handling
Connector.............................................................................
18
E.Interlock
System................................................................................................
18
F.Series
System...................................................................................................
19
3.3.System Configuration and Flow Rate
Curve...................................................
19
3.4.Parameter
Settlement.....................................................................................
21
3.5.Parameter Enquiry and
Setting.......................................................................
22
3.6.Trial
Running..................................................................................................
25
3.7.Trouble-
Shooting............................................................................................
26
3.8.Assembly &
Parts...........................................................................................
28
2

Notice
●To ensure normal operation of the valve, please consult with professional installatior
or repairing personnel before use it.
●If there are any of pipeline engineering and electric works, there must be finished by
professional at the time of installation.
●Do not use the control valve with the water that is unsafe or unknown quality.
● Denending on the changing of working environment and water reauirement, each
par-ameter of softener should be adjusted accordingly.
●When the water treatment capacity is too low, please check the resin. If the reason
is short of resin, please add; if the resin is turn to reddish brown or broken, please
replace.
●Test water periodically to verify that system is performing satisfactorily.
●Sodium used in the water softening process should be considered as part of your
overall dietary salt intake. Contact doctor if you are on a low sodium diet.
●Ensure that there is solid salt all the time in the brine tank in the course of using,
when this valve is used for softening. The brine tank should be added crytalline
coarse salts only, at least 99.5% pure, forbidding use the small salt.
● Do not put the valve near the hot resource or surroundings with high humidity,
corrosive intense magnetic field or intense librations environment. And do not leave it
outside.
●Forbidden to carry the injector body. Avoid to use injector body as support to carry
the system.
●Forbidden to use the brine tube or other connectors as support to carry the system.
● Please use this product under the water temperature between 5~50 ℃, water
pressure 0.15~0.6Mpa. Failure to use this product under such conditions voids the
warranty.
●If the water pressure exceeds 0.6Mpa, a pressure reducing valve must be installed
before the water inlet. While, if the water pressure under 0.15MPa, a booster pump
must be installed before the water inlet.
●PPR pipes, corrugated pipes, or UPVC pipes are recommended for pipe installation
and aluminum-plastic pipes should be avoided.
●Do not let children touch or play, because carelessness operating may cause the
procedure changed.
●When the attached cables of this product and transformer are damage, they must be
changed to the one that is from our factory.
Product Overview
1.1. Main Application & Applicability
Used for softening or demineralization water treatment systems
Suitable for
3

Residential softening system
Ion exchange equipment
Boiler softening water system
RO pretreatment softening system, etc.
1.2. The Product Characteristics
●Simple structure and reliable sealing
It adopts hermetic head faces with high degree pottery and corrosion resistance for
opening and closing. It combines with Service, Backwash, Brine & Slow Rinse, Brine
Refill and Fast Rinse.
●No water pass the valve in regeneration in single tank type.
●Manual function
Realize regeneration immediately by pushing at any time.
●Long outage indicator
If outage overrides 3days, the time of day indicator "12: 12" will flash to remind
people to reset new time of day. The other set parameters do not need to reset. The
process will continue to work afterpower on.
●LED dynamic screen display
The stripe on dynamic screen flash, it indicates the control valve is in service,
otherwise, it is in regeneration cycle.
●Buttons lock
No operations to buttons on the controller within 1 minute, button lock indicator
lights on which represent buttons are locked. Before opreation, press and hold the
and button for 5 seconds to unlock. This function can avoid incorrect operation.
● Interval backwash times
It could set up interval backwash times up-flow regeneration valve which means
several times of services but one time of backwash. The setting of interval
backwash time depends on the local water turbidity. (The lower the turbidityis, the
longer of the interval backwash time can be set).
●It can choose time clock type or meter type by program selection
When all symbols light on, press and hold and buttons for 5 seconds to enter
the menu of valve model selection. Please set the program type in accordance with
the product type. (Time clock type by days or hours or meter type) (Notice: The meter
type product has one flow meter and probe wire,but the time clock type doesn't have).
Four kinds of meter type can be selected
Model Name Instruction
A-01 Meter Delayed It will not regenerate although the available volume of treated water drops
to zero (0), Regeneration will start untill at the regeneration time.
A-02 Meter Immediate Regenerate immediately when the available volume of treated water drops
to zero(0).
A-03 Intelligent
Meter Delayed
Meter Delayed Regeneration type, but by setting resin volume, feed water
hardness, regeneration factor, the controller will calculate the System
Capacity.
A-04 Intelligent
Meter Immediate
Meter Delayed Regeneration type, but by setting resin volume, feed water
hardness, regeneration factor, the controller will calculate the System
Capacity.
4

●There are two kinds of regeneration mode for time clock type
When the program is set to time clock type by days, it can be changed to be by
hours by dialing the red switch on main control board to "1" (Refer to the figure in 18).
Pointing to "ON" mean the time clock type service by days. (Note: After dialing the
switch, please restart the power)
●Interlock function
It has a function of interlock to realize only one valve in regeneration but the other
valves are in service while srveral valves parallel in system. In multi-steps treatment
system such as RO pre-treatment, when serveral valves are in series, there is only
one valves in regeneration or washing to ensure pass water all the times while
different valves in regeneration or washing. (Application refer to Figure 3-9)
Signal output
There is a signal output connector on main control board. It is for controlling external
wiring (Refer to Figure Figure3-1 to Figure 3-8)
There are two kinds of output mode: b-01 Mode: Turn on start of regeneration and
shut off end of regeneration; b-02 Mode: Signal available only intervals of
regeneration cycle and in service.
●Remote handling input
This connector can receive external signal, used together with PLC, and computer
etc. to control the valve. (Applicatin refers to Figure 3-11)
●Pressure relief output
The valve will cut off feeding water to drain line when it switches in regeneration
cycles(Same as signal output b-02). Thus in some water treatment system, e.g. Deep
Well, one booster pump was installed on the inlet to increase the system water
feeding pressure, this cut-off will cause pressure on inlet rising too fast to damage the
valve. Pressure Relief Output can be used to avoid this problem. (Application refers to
Figure 3-10)
●Maximum interval regeneration days
Under the situation of service reaching the setting days and the volume not yet, it
could enter into regeneration process forcibly when current time is the same as
regeneration time.
5
Backwash
Backwash
Service
Fast Rinse
Brine Refill
Signal output
Brine &
Slow Rinse
Service
Fast Rinse
Brine Refill
Signal output
Brine &
Slow Rinse

●All parameters can be modified
According to the water quality and usage, the parameters in the process can be
adiuted.
1.3. Service Condition
Valve should be used under the below conditions:
Item Requirement
Working
conditions
Water pressure 0.15MPa ~0.6MPa
Water temperature 5℃-50℃
Working
Environment
Environment temperature 5℃ ~50℃
Relative humidity ≤95% (25℃)
Electrical facility AC100- 240V/50 60Hz
Inlet water
quality
Water turbidity Down-flow regeneration <5FTU;
Up-flow regeneration<2FTU
Water hardness First Grade Na+ <6.5mmo/L ;
Second Grade Na+<10mm0l/L
Free chlorine <0.1mg/L
Iron2+
<0.3mg/L
CODMn <2mg/L (O2)
In the above table, First Grade Na+ represents First Grade Na+ Exchanger. Second
Grade Na+ represents Second Grade Na+ Exchanger.
●When the water turbidity exceeds the conditions, a filter should be installed on
the inlet of control valve.
●When the water hardness exceeds the conditions, the outlet water hardness will
hardly reach the requirement of boiler feed water (0.03 mmol/L). It is suggested to
adopt second grade softener.
1.4.Product Structure and Technical Parameters
Product dimension(The appearance is just for reference. It is subject to the real
products.
Model A(mm)
max
Bmm)
max
H(mm)
max
Flow Rate m3/h
@0.3MPa
Regeneration
Mode
HT-SAV01 282 198 177 4.0 Down-flow
HT-SAV01T 282 198 177 4.0 Down-flow
6
Inlet-G1
Outlet-G1
Brine Line
Connector-G3
Drain-G1/2
2.5”-8NPSM
Riser Pipe-1.05” OD

Note:
1.OD-Outer Diameter, 1.05OD-26.7mm
2. Transformer Outout: DC12V/1.5A
1.5.Installation notice
A.Installation notice
Before installation, read all those instruction completely. Then obtain all materials
and tools needed for installation.
The installation of product, pipes and circuits, should be accomplished by
professional to ensure the product can operate normally.
Perform installation according to the relative pipeline regulations and the
specification of Water Inlet. Water Outlet. Drain Outlet. Brine Line Connector.
B. Device location
①The filter or softener should be located close to drain.
②Ensure the unit is installed in enough space for operating and maintenance.
③Brine tank need to be close to softener.
④The unit should be kept away the heater, and not be exposed outdoor. Sunshine or
rain will cause the system damage.
⑤Avoid installing the system in circumstance of acid/alkaline, magnetic or strong
virbration, because above factors will cause the system disorder.
⑥Do not install the filter or softener, drain pipeline of overflow pipe in circumstance
where temperature may drop below 5℃,or above 50℃
⑦Install the system in the place where with the minimum loss in case of water leaking.
C. Pipeline installation
①Install control valve
a. As the Figure 1-1 shows, select the riser pipe with 26.7mm OD, glue the riser pipe
to the bottom strainer and put it into the mineral tank, cut off the exceeding tube out of
tank top opening and make external rounding.
b. Fill the mineral to the tank, and the height is accordance with the design code.
c.Install the top strainer to the valve.
d.Through the top strainer, insert the riser pipe into control valve and screw tight
control valve.
Note:
●The length of riser pipe should be neither
2mm higher nor 5mm lower tank top opening
height, and its top end should be rounded to
avoid damage of O-ring inside the valve.
●Avoid filling floccules substance together
with resin to resin tank.
●Avoid O-ring inside control valve falling
out while rotating it on the tank.
Figurel 1-1
7
Bottom Strainer
Riser Pipe
Resin Tank
Top Strainer
Riser Pipe O-ring
Base O-ring
Control Valve

②Install animated connector
As Figure 1-2 shows, put the sealing
ring into nut of animated connector,
and screw in water inlet.
③Install fow meter
As Figurel-2 shows, put the sealing
ring into nut of flow meter, screw in
water outlet; insert the probe wire into
flow meter.
④Pipeline connection
a. As Figurel-3 shows, install a pressure
gauge in water inlet.
b. Install Valve A,valve B, valveC and
valve D in the inlet, outlet and middle
of the pipeline. Valve D is a sampling
valve.(Or adopt F70A/F70C bypass valve)
c. Install a check valve in water outlet.
d. Inlet pipeline should be in parallel
with outlet pipeline. Support inlet and
outlet pipeline with fixed holder. Figurel 1-3
Note:
● If the water outlet or water tank is installes higher than control valve or
parallel interlock system with multi-outlets, a liquid level controller must be
installed in brine tank or a check valve must be installed in the outlet. Or else,
the water in water outlet or water tank will flow backwards into brine tank
when backwash.
● If making a soldered copper installation, do all sweat soldrina before
connecting pipes to the valve. Torch heat will damage plastic parts.
● When turning threaded pipe fitting onto platic fitting, do not use excessive
force to make threads misaligned or broken valve.
●If the valve belongs to time clock type, there are no step ②and③
⑤Install drain pipeline
a. As the Figure 1-4 shows, slide the
drain hose connector into drain outline.
b. Insert drain line flow control into
drain outlet.
c. Screw drain hose connector into
drain outlet, and lock it.
d. Locate the drain hose well as the
Figurel-4 show.
8
Inlet
Sealing Ring
Animmated
Connector
Outlet
Flow
Meter
Probe Wire
Valve
Valve
Valve
Valve
Pressure
Gauge
Fixed
Holder
Fixed
Holder
Check Valve
Figurel 1-2
Drain
Drain Line
Flow Control
Connector
Drain Hose
Sewer
Figurel 1-4

Note:
●Control valve should be higher than drain outlet, and be better not far from the
drain hose.
●Be sure not connect drain with sewer directly, and leave a certain space between
them, avoid wastewater be absorbing to the water treatment equipment, such as
showed in the Figure1-4.
⑥Connect brine tube
a. As Figurel-5 shows,
slide 3/8" brine tube hose
connector over end of
brine tube.
b. Insert tube bushing
into the end of brine tube.
c. Insert the red brine
line flow control into valve brine line connector(Note: cone side of control should face
into valve)
d. Tighten nut onto brine line connector.
e. Connect the other end of brine tube with the brine tank. (The liquid level controller and
air- blocker should be installed in the brine tank.)
Remark: The brine tube and drain pipeline should not be bended or plugged.
2. Basic Setting & Usage
2.1. The Function of PC Board
7
9
Brine Line Flow Control
Brine Line Connector
Tube Bushing
Connector
Brine Tube
No Leakage
Figurel 1-5
Brine & Slow Rinse
Digital Area
Service
Dynamic
Display Stripe
Backwash
Time of day
Menu/Confirm
Manual/Return
Down
UP
Button Lock
Enquiry/Setting
Fast Rinse
Minute
Litre
Hour
CBM
Gallon
Day
Brine Refill