Hilti S-BT-ER User manual

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S-BT-ER, S-BT-EF
S-BT-ER and S-BT-EF screw-in stainless steel and carbon
steel threaded studs for electrical connections
Dimensions
Product data
S-BT-ER M10/15 SN 6
S-BT-ER W10/15 SN 6
S-BT-EF M10/15 AN 6
S-BT-EF W10/15 AN 6
S-BT-ER M8/15 SN 6
S-BT-EF M8/15 AN 6
General information
Material specifications
ÀThreaded shank: Stainless steel (S-BT-ER)
“S 31803 (1.4462)”
zinc-coated
Á Threaded shank: Carbon steel (S-BT-EF)
“1038 / duplex-coated”
 SN12-R washers: Ø 12 mm [0.47”]
Stainless steel (S-BT-ER)
“S 31603 (1.4404)”
à AN10-F washers: Ø 10 mm [0.39”]
Aluminum (S-BT-EF)
ÄNut: Stainless steel (S-BT-ER)
grade A4 / AISI 316 material
Å Nut: Carbon steel (S-BT-EF)
HDG
Æ Lock washer: Stainless steel (S-BT-ER)
grade A4 / AISI 316 material
Ç Lock washer: Carbon steel (S-BT-EF)
HDG
È Conductivity disc: Ø 22 mm [0.866”]
(HC 35/AWG2)
Copper alloy CuSn8
(tin-coated) with sealing ring
É Conductivity disc: Ø 32 mm [1.260”]
(HC 120/AWG4/0)
Copper alloy CuSn8
(tin-coated) with sealing ring
Sealing ring of
sealing washers: Chloroprene rubber CR
3.1107, black, resistant to
UV, salt water, water, ozone,
oils etc.
Conductivity discs: Resistant to UV, salt water,
water, ozone, atmospheric
conditions etc.
Drilling tool, setting tool, accessories and
inserts
Refer to section “Fastener selection and system
recommendation” for more details.
Reports and type approvals
27.75 [1.1"]
33.9 [1.33"]
21or 43oror
M10/W10
Ø5.8
[0.23"]
Ø10/12
[0.39/0.47"]
5
[0.197"]
5
[0.197"]
2.4
[
0.094"
]
65 or 6
5
or 8
7
27.75
[1.1"]
33.9
[1.33"]
M8
Ø5.8
[0.23"]
Ø10/12
[0.39/0.47"
]
21or 43or
4
[0.158"]
4
[0.158"]
2
[
0.079"
]
or 6
5or 6
5
or 8
7
S-BT-ER M10 HC 35*)
S-BT-ER W10 HC AWG2*)
S-BT-ER M10 HC 120
S-BT-ER W10 HC AWG4/0
S-BT-EF M10 HC 35*)
S-BT-EF W10 HC AWG2*)
S-BT-EF M10 HC 120
S-BT-EF W10 HC AWG4/0
*) this items are available only on special request
27.75 [1.1"]
33.9 [1.33"]
21or 43oror
M10/W10
Ø5.8
[0.23"]
Ø10/12
[0.39/0.47"]
Ø22/32
[0.866/1.260"]
5
[0.197"]
4
[0.157"]
2.4
[0.094"]
65
or 10
9
or
87

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S-BT-ER, S-BT-EF
Single point connection
Functional bonding and terminal connection in a circuit
Examples
Applications
Functional and protective bonding of pipes *)
(outer diameter of installed surface ≥150 mm)
*) only for Type A cable connections
For permanent current (leakage current) due to static charge built up in pipes or when closing
an electrical circuit.
Type A
Protective bonding circuit – Double point
connection
Note:
• Recommended maximal cross section of connected cable
according IEC 60947-7-2 and IEC 60947-7-1:
10 mm² (8 AWG) copper (tested permanent current Ith = 57 A)
35 mm² (2 AWG) copper (tested permanent current Ith = 125 A)
120 mm² (4/0 AWG) copper (tested permanent current Ith = 269 A)
• Fastening of thicker cable is acceptable, if the maximum allowable permanent current Ith
is not exceeded and the provisions on cable lug thickness tcl are observed.
Recommended electrical
connectors:
S-BT-ER M10/15 SN 6
S-BT-ER W10/15 SN 6
S-BT-EF M10/15 AN 6
S-BT-EF W10/15 AN 6
S-BT-ER M8/15 SN 6
S-BT-EF M8/15 AN 6
S-BT-ER M10 HC 35*)
S-BT-ER W10 HC AWG2*)
S-BT-EF M10 HC 35*)
S-BT-EF W10 HC AWG2*)
S-BT-ER M10 HC 120
S-BT-ER W10 HC AWG4/0
S-BT-EF M10 HC 120
S-BT-EF W10 HC AWG4/0
*) this items are available only on special request
Type B
Maximum allowable
permanent current
Ith = 57 A
Ith = 125 A
Ith = 269 A

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For discharging short circuit current while protecting electrical equipment or earth / ground
cable trays and ladders.
Protective bonding circuit
Double point connection
Single point connection
Note:
• Recommended maximal cross section of connected cable
according IEC 60947-7-2 and IEC 60947-7-1:
10 mm² (8 AWG) copper (tested short circuit current Icw = 1.20 kA for 1 s)
35 mm² (2 AWG) copper (tested short circuit current Icw = 4.20 kA for 1 s)
120 mm² (4/0 AWG) copper (tested short circuit current Icw = 14.40 kA for 1 s)
according UL 467:
10 AWG copper (tested short circuit current Icw = 0.75 kA for 4 s)
2 AWG copper (tested short circuit current Icw = 3.90 kA for 6 s)
4/0 AWG copper (tested short circuit current Icw = 10.10 kA for 9 s)
• Fastening of thicker cable is acceptable, if the maximum short circuit current
Icw and the exposure time is not exceeded and the provisions on cable lug thickness
tcl are observed.
Recommended electrical
connectors:
S-BT-ER M10/15 SN 6
S-BT-ER W10/15 SN 6
S-BT-EF M10/15 AN 6
S-BT-EF W10/15 AN 6
S-BT-ER M8/15 SN 6
S-BT-EF M8/15 AN 6
S-BT-ER M10 HC 35*)
S-BT-ER W10 HC AWG2*)
S-BT-EF M10 HC 35*)
S-BT-EF W10 HC AWG2*)
S-BT-ER M10 HC 120
S-BT-ER W10 HC AWG4/0
S-BT-EF M10 HC 120
S-BT-EF W10 HC AWG4/0
Recommended electrical
connectors:
S-BT-ER M10/15 SN 6
S-BT-ER W10/15 SN 6
S-BT-EF M10/15 AN 6
S-BT-EF W10/15 AN 6
S-BT-ER M8/15 SN 6
S-BT-EF M8/15 AN 6
Max. short circuit current
according to IEC and UL
Icw = 1.20 kA (IEC)
Icw = 0.75 kA (UL)
Icw = 4.20 kA (IEC)
Icw = 3.90 kA (UL)
Icw = 14.40 kA (IEC)
Icw = 10.10 kA (UL)
Type A
Type B
Type A Max. short circuit current
according to IEC
Icw = 1.92 kA (IEC)
*) this items are available only on special request

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S-BT-ER, S-BT-EF
Single point connection
Lightning protection
For high temporary current due to lightning.
Classification N
(acc. IEC 62561-1)
Classification H
(acc. IEC 62561-1)
Type A
Recommended electrical
connectors:
S-BT-ER M10/15 SN 6
S-BT-ER W10/15 SN 6
S-BT-EF M10/15 AN 6
S-BT-EF W10/15 AN 6
S-BT-ER M8/15 SN 6
S-BT-EF M8/15 AN 6
S-BT-ER M10 HC 35*)
S-BT-ER W10 HC AWG2*)
S-BT-EF M10 HC 35*)
S-BT-EF W10 HC AWG2*)
S-BT-ER M10 HC 120
S-BT-ER W10 HC AWG4/0
S-BT-EF M10 HC 120
S-BT-EF W10 HC AWG4/0
Recommended electrical
connectors:
S-BT-ER M10 HC 35*)
S-BT-ER W10 HC AWG2*)
S-BT-EF M10 HC 35*)
S-BT-EF W10 HC AWG2*)
S-BT-ER M10 HC 120
S-BT-ER W10 HC AWG4/0
S-BT-EF M10 HC 120
S-BT-EF W10 HC AWG4/0
Maximum lightning current
Iimp = 50 kA for ≤5 ms
(according to IEC 62561-1)
Iimp = 100 kA for ≤5 ms
(according to IEC 62561-1)
Note:
• Recommended maximal cross section of connected cable
according IEC 60947-7-2 and IEC 60947-7-1:
16 mm² (6 AWG) copper (tested short circuit current Icw = 1.92 kA for 1 s)
• Fastening of thicker cable is acceptable, if the maximum short circuit current Icw and
the exposure time is not exceeded and the provisions on cable lug thickness tcl are
observed.
*) this items are available only on special request
Type B
Type B

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Fastener
Single point
connector
Double point
connector
Type A Type A
tcl
[mm]
d2
[mm]
tcl
[mm]
d2
[mm]
S-BT-ER M10/15 SN 6 ≤ 7 10.5 ≤ 7 10.5
S-BT-ER W10/15 SN 6 ≤ 7 10.5 ≤ 7 10.5
S-BT-EF M10/15 AN 6 ≤ 7 10.5 ≤ 7 10.5
S-BT-EF W10/15 AN 6 ≤ 7 10.5 ≤ 7 10.5
S-BT-ER M8/15 SN 6 ≤ 7 8.5 ≤ 7 8.5
S-BT-EF M8/15 AN 6 ≤ 7 8.5 ≤ 7 8.5
When S-BT-ER / -EF is used in class H applications only type B
cable connection is allowed.
Tightening torque of 8 Nm must be observed accurately for type B
cable connection.
Application Requirements
Base material thickness tII ≥6 mm Thickness of base material
corrosion protection layer ≤0.8
mm [0.0315”].
For single point connection type B
conductivity disc must be in direct
contact with non-coated base
material.
tll
Base material
corrosion protection
layer
Cable lug characteristics and connector types
Cable lug thickness tcl and inner hole diameter d2
d2
t
cl

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S-BT-ER, S-BT-EF
*) this items are available only on special request
Single point
connector
Double point
connector
Type A Type B Type A
≤ 7mm ≤7mm
Fastener
Single point
connector
Type B
tcl
[mm]
d2
[mm]
S-BT-ER M10 HC 35*) ≤ 12 10.5
S-BT-ER W10 HC AWG2*) ≤ 12 10.5
S-BT-EF M10 HC 35*) ≤ 12 10.5
S-BT-EF W10 HC AWG2*) ≤ 12 10.5
S-BT-ER M10 HC 120 ≤ 12 10.5
S-BT-ER W10 HC AWG4/0 ≤ 12 10.5
S-BT-EF M10 HC 120 ≤ 12 10.5
S-BT-EF W10 HC AWG4/0 ≤ 12 10.5

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Edge distance:
Type A connector: ≥ 6 mm [0.236”]
Type B connector: ≥ 20 mm [0.787”]
The installation temperature is the temperature at which the S-BT studs are
installed. A distinction is made between the temperature of the base material and
the temperature of the S-BT studs, drilling and installation tools and accessories
The installation temperature range can be found in the table below.
The service temperature is the temperature at which the S-BT studs operate.
The S-BT studs will operate effectively and without any loss in performance
(loads, sealing function, etc.) within the specied service temperature range.
Outside this temperature range the S-BT studs may fail.
Note:
The service temperature range of the connected cable lugs and cables has to
be observed. For details please contact the supplier of the cable lugs and cables.
When using Hilti S-BT fasteners in combination with re rated boundaries in
Shipbuilding facilities, the max. service temperature for a period of 60 minutes
is higher. For more details refer to section 5.10 “Fire resistance” in the S-BT
Specication binder.
Spacing:
Type A connector: ≥ 22 mm [0.866”]
Type B connector: ≥ 40 mm [1.575”]
Spacing & edge distances
Installation temperature and service temperature
≥20
[0.787"]
≥40
[1.575"]
≥6
[0.236"]≥
6
[0.236"]
≥
22
[0.866"]
≥
22
[0.866"]
≥20
[0.787"]
Designation
Installation temperature Service temperature
min max min max
Base material -40 °C +60 °C -40 °C +100 °C
S-BT studs -10 °C +60 °C -40 °C +100 °C
Drilling & Installation
tools and accessories -10 °C +60 °C n.a. n.a.

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S-BT-ER, S-BT-EF
The S-BT-ER stainless studs are made from the duplex stainless steel type 1.4462, which
is equivalent to AISI 316 (A4) steel grade. This grade of stainless steel is classified in the
corrosion resistance class IV according to DIN EN 1993-1-4:2015, which makes the material
suitable for aggressive environments such as coastal and offshore applications.
The microstructures of duplex stainless steels consist of a mixture of austenite and ferrite
phases. Compared to the austenitic stainless steel grades, duplex stainless steels are
magnetic. The surface of the S-BT-ER stainless steel fasteners is zinc-coated (anti-friction
coating) in order to reduce the thread forming torque when the stud is screwed in into the
base material.
The coating of the carbon steel S-BT-EF fasteners consists of an electroplated Zn-alloy for
cathodic protection and a top coat for chemical resistance (Duplex-coating). The thickness
of the coating is 35 µm. This product is designed for use in corrosive categories C1, C2 and
C3 according the standard EN ISO 9223.
The conductivity disc of the S-BT-ER / -EF HC is made from copper alloy CuSn8 with
a tin-coating on the surface and a sealing ring on the bottom side. The copper alloy is
classied as largely insensitive to stress corrosion cracking and pitting corrosion. The
conductivity disc is designed for use in corrosion categories C1 - C5 according to EN ISO
9223. It is therefore suitable for use in aggressive environments like coastal and offshore
applications.
To prevent corrosion of the base material due to the drilling process the following base
material thickness tII has to be given.
Corrosion information

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1) Real base material thickness, not nominal material thickness or material thickness with coating.
2) Damage of the coating on the back side of the plate / profile require a rework of the coating, if the drilling tools
SF BT 22-A or SF BT 18-A were used for drilling the bore hole. If the tool SBT 4-A22 was used for drilling the
bore hole, no damage of the coating on the back side of the plate / profile will occur.
Fastener
Carbon steel
S-BT-EF
Stainless steel
S-BT-ER
Corrosivity category C
Corrosion resistance class (CRC) C1, C2, C3 CRC III, IV
Base material thickness tII1)
6 mm [0.24”] ≤ tII < 7 mm [0.28”]
Pilot drill may cause damage to
backside coating
✓ ✓2)
tII ≥ 7 mm [0.28”]
Pilot drill will not affect backside
of base material
✓ ✓
The base material is limited to steel grade with a maximum tensile strength fu = 630 MPa [91 ksi].
The minimum tensile strength of steel is fu ≥ 340 MPa [49 ksi].
Minimum thickness of base material tII: refer to section “Application Requirements”.
Maximum thickness of base material tII: no limits.
Application limit
Base material tensile strength fu
>03D@
>NVL@
S235
S275
S355
A, B, D, E, DS, CS
AH 32, DH 32, EH 32
AH 36, DH 36, EH 36
A572 Grade 50
A572 Grade 60
A572 Grade 65
Aluminum

218 08/2018
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S-BT-ER, S-BT-EF
*) this items are available only on special request
In order to ensure the exact screw-in depth and a proper compressed sealing washer, the S-BT
studs have to be installed with the appropriate depth gauge. With this tool the screw-in depth
can be adjusted in a range of 0 - 1.5 mm (3 steps, 0.5mm per step). The S-CC BT calibration card
is needed to check the initial stand-off of the S-BT stud and to adjust/calibrate the S-DG depth
gauge. After finding the right adjustment level for the S-DG depth gauge, the gauge can be adjust-
ed and the studs can be installed without additional check of the S-DG depth gauge. The depth
gauge has to be re-adjusted (calibrated) at following times:
• Start of the installation process
• Change of the working position (upwards, downwards, horizontal) and base material (thickness,
strength, type)
• Installer change
• After each packaging respectively after the installation of 100 S-BT studs
The lifetime of the S-DG BT depth gauge is ≥1000 settings.
The installer is responsible for the correct setting of the S-BT studs.
For the periodical verification of the correct stud stand-off the
S-CG BT check gauge can be used.
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S-DG BT mechanical depth gauge
Fastener quality assurance
Fastener selection and system recommendation
Fasteners Drilling tool Setting tool Stepped drill bit Depth gauge
S-BT-ER M8/15 SN 6
SBT 4-A22,
SF BT 18-A
or
SF BT 22-A
SBT 4-A22,
SFC 18-A
or
SFC 22-A
TS-BT 5.5-74 S
S-DG BT M8/15 Long 6
S-BT-EF M8/15 AN 6
S-BT-ER M10/15 SN 6
S-DG BT M10-W10/15 Long 6
S-BT-ER W10/15 SN 6
S-BT-EF M10/15 AN 6
S-BT-EF W10/15 AN 6
Design and functionality of the
mechanical calibration card S-CC BT
Fasteners Drilling tool Setting tool Stepped drill bit +
coating removal
drill bit Depth gauge
S-BT-ER M10 HC 35*)
SBT 4-A22,
SF BT 18-A
or
SF BT 22-A
SBT 4-A22,
SFC 18-A
or
SFC 22-A
TS-BT 5.5-74 S
TS-BT 15-74 S
S-DG BT M10-W10 HC 6
S-BT-ER W10 HC AWG2*)
S-BT-EF M10 HC 35*)
S-BT-EF W10 HC AWG2*)
S-BT-ER M10 HC 120
TS-BT 5.5-74 S
TS-BT 25-74 S
S-BT-ER W10 HC AWG4/0
S-BT-EF M10 HC 120
S-BT-EF W10 HC AWG4/0

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S-BT-ER, S-BT-EF
Designation Product name Comment
S-DG BT M8/15 Long 6 Depth gauge for exact setting of
S-BT-ER M8/15 SN 6, S-BT-EF M8/15 AN 6
S-DG BT M10-W10/15 Long 6 Depth gauge
for exact setting of
S-BT-ER M10/15 SN 6, S-BT-ER W10/15 SN 6,
S-BT-EF M10/15 AN 6, S-BT-EF W10/15 AN 6
S-DG BT M10-W10 HC 6 Depth gauge
for exact setting of
S-BT-ER M10 HC ___, S-BT-ER W10 HC ___
S-BT-EF M10 HC ___, S-BT-EF W10 HC ___
S-CC BT 6 Calibration card for calibration of the depth gauge
for S-BT-ER and S-BT-EF
S-CC BT HC 6 Calibration card
for calibration of the depth gauge for
S-BT-ER M10 HC ___, S-BT-ER W10 HC ___
S-BT-EF M10 HC ___, S-BT-EF W10 HC ___
S-CG BT /15 Long 6 Check gauge for verication of the stand-off for
S-BT-ER and S-BT-EF
S-CG BT HC Check gauge
for verication of the stand-off for
S-BT-ER M10 HC ___, S-BT-ER W10 HC ___
S-BT-EF M10 HC ___, S-BT-EF W10 HC ___
Fastening inspection
S-BT-ER M10/15 SN 6
S-BT-ER W10/15 SN 6
S-BT-EF M10/15 AN 6
S-BT-EF W10/15 AN 6
S-BT-ER M8/15 SN 6
S-BT-EF M8/15 AN 6
Verify stud stand-off hNVS with check gauge S-CG BT
hNVS = 29.3 mm to 29.8 mm [1.153” to 1.173”]
Design and functionality of the
check gauge S-CG BT
hNVS
S-BT-ER M10 HC ___
S-BT-ER W10 HC ___
S-BT-EF M10 HC ___
S-BT-EF W10 HC ___
hNVS = 26.10 mm to 26.60 mm [1.028” to 1.047”]
hNVS

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S-BT-ER, S-BT-EF
Installation
Single point connection
Single point connection type A:
Upper nut
Lock washer
Cable lug
Bottom nut
Single point connection type B:
Lock washer
Cable lug
Coated
base material
Conductivity
disc
Uncoated
base material
Nut
Sealing ring
For Type B cable connection the following requirements have to be observed:
• The conductivity disc must be in direct contact with the non-coated base material.
Coating has to be removed with the coating removal drill bit.
• Tightening torque of 8 Nm must be observed accurately.

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S-BT-ER, S-BT-EF
Torque recommendation for all S-BT-ER and S-BT-EF
Single point connection type A and double point connection type A:
Tinst
min. 8 Nm
Hold the bottom nut with a spanner while
tightening the upper nut.
Tightening Torque: Min. 8 Nm
Max. 20 Nm
Single point connection type B:
The tightening torque is 8 Nm. Exceeding or falling below this tightening torque value is not
allowed. Tighten the nut using torque tool X-BT ¼” (8 Nm), torque wrench or Hilti screw driver SBT
4-A22, SFC 18-A, SFC 22-A (torque setting 5) with socket S-NS.
Important: These are abbreviated instructions which may vary by application.
ALWAYS review / follow the instructions for use (IFU) accompanying the product
Double point connection
Double point connection type A:
Upper nut
Lock washer
Cable lug
Bottom nut
T
inst
8 Nm

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S-BT-ER, S-BT-EF
Fastener program
Designation Item no. Product name Comment Application
S-BT-EF M8/15 AN 6 2186208 Threaded stud
package includes nuts and lock washers Electrical
connection
S-BT-EF M10/15 AN 6 2186204 Threaded stud
S-BT-EF W10/15 AN 6 2186206 Threaded stud
S-BT-ER M8/15 SN 6 2186207 Threaded stud
package includes nuts and lock washers Electrical
connection
S-BT-ER M10/15 SN 6 2186203 Threaded stud
S-BT-ER W10/15 SN 6 2186205 Threaded stud
S-BT-ER M10 HC 35*) 2204737 Threaded stud
package includes nuts, lock washers and
conductor discs
Electrical
connection
S-BT-ER W10 HC AWG2*) 2204738 Threaded stud
S-BT-ER M10 HC 120 2204739 Threaded stud
S-BT-ER W10 HC AWG4/0 2206611 Threaded stud
S-BT-EF M10 HC 35*) 2204930 Threaded stud
package includes nuts, lock washers and
conductor discs
Electrical
connection
S-BT-EF W10 HC AWG2*) 2204931 Threaded stud
S-BT-EF M10 HC 120 2204932 Threaded stud
S-BT-EF W10 HC AWG4/0 2206612 Threaded stud
TS-BT 5.5-74 S 2143137 Stepped drill bit for base material steel
TS-BT 15-74 S 2204935 Coating removal
drill bit
for removal of the coating from the base
material
TS-BT 25-74 S 2204736 Coating removal
drill bit
for removal of the coating from the base
material
S-DG BT M10-W10/15 Long 6 2143261 Depth gauge for exact setting of the S-BT
S-DG BT M8/15 Long 6 2148575 Depth gauge for exact setting of the S-BT
S-DG BT M10-W10/15 HC 6 2204933 Depth gauge for exact setting of the S-BT ___ HC ___
S-CC BT 6 2143270 Calibration card for calibration of the depth gauge
S-CC BT HC 6 2204934 Calibration card for calibration of the depth gauge
*) this items are available only on special request
This manual suits for next models
1
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