HOLEMAKER HMPRO35-PM User manual

HOLEMAKER HMPRO35-PM
Holemaker Portable Magnetic Drilling Machine
OPERATOR’S MANUAL
Holemaker Portable Magnetic Drilling Machine
OPERATOR’S MANUAL
WARNING!
BEFORE USE,ENSURE EVERYONE USING THIS MACHINE READS AND UNDERSTANDS
ALL SAFETY AND OPERATING INSTRUCTIONS IN THIS MANUAL .
esahcruPfoetaD#laireS
HOLEMAKER PRO 50
BEWARE OF
ROTATING
MACHINE PARTS
LINE VOLTAGE
PRESENT
NEVER PLACE
FINGERS NEAR
CUTTING AREA OR
MACHINE ARBOR
HEARING PROTECTION
REQUIRED
EYE PROTECTION
REQUIRED
Ver: 1.10 14/08/2015
Holemaker Portable Magnetic Drilling Machine
OPERATOR’S MANUAL
WARNING!
BEFORE USE,ENSURE EVERYONE USING THIS MACHINE READS AND UNDERSTANDS
ALL SAFETY AND OPERATING INSTRUCTIONS IN THIS MANUAL .
esahcruPfoetaD#laireS
HOLEMAKER PRO 50
BEWARE OF
ROTATING
MACHINE PARTS
LINE VOLTAGE
PRESENT
NEVER PLACE
FINGERS NEAR
CUTTING AREA OR
MACHINE ARBOR
HEARING PROTECTION
REQUIRED
EYE PROTECTION
REQUIRED
Ver: 1.10 14/08/2015
Ver: 1.01 24/01/2020
ul. Elewatorska 23/1, 15-620 Białystok, Poland
Phone: [phone], Fax: [phone]
www.promotech.eu e-mail: [e-mail]
OPERATOR’S MANUAL
P
PR RO O 3 36 6 P PM M
DRILLING MACHINE
WITH MAGNETIC BASE

HMPRO35-PM OPERATOR’S MANUAL
2www.itmtools.com.au
LIMITED WARRANTY
Industrial Tool & Machinery Sales (hereinafter referred to as ITMS) will, within twelve (12)
months from the original date of purchase, repair or replace any goods found to be defective
in materials or workmanship.
This warranty is void if the item has been damaged by accident, neglect, improper service or
other causes not arising out of defects in materials or workmanship. This warranty does not
apply to machines and/or components which have been altered, changed, or modified in any
way, or subjected to overloading or use beyond recommended capacities and specifications.
Worn componentry due to normal wear and tear is not a warranty claim. Goods returned
defective shall be returned prepaid freight to ITMS or agreed repair agent, which shall be the
buyer’s sole and exclusive remedy for defective goods. ITMS accepts no additional liability
pursuant to this guarantee for the costs of travelling or transportation of the product or parts to
and from ITMS or the service agent or dealer, such costs are not included in this warranty.
Our goods come with guarantees which cannot be excluded under the Australian Consumer
Law. You are entitled to replacement or refund for a major failure and to compensation
for other reasonably foreseeable loss or damage. You are also entitled to have the goods
repaired or replaced if the goods fail to be of acceptable quality and the failure does not
amount to a major failure.
THE MANUFACTURER RESERVES THE RIGHT TO MAKE IMPROVEMENTS AND
MODIFICATIONS TO DESIGN WITHOUT PRIOR NOTICE.
PRODUCTS IMPORTED AND DISTRIBUTED NATIONALLY BY:
INDUSTRIAL TOOL & MACHINERY SALES
18 BUSINESS ST, YATALA QLD 4207
T: 07 3287 1114 E: [email protected]
F: 07 3287 1115 W: www.industrialtool.com.au
CONTENTS
1. GENERAL INFORMATION ......................................................................................3
1.1. Application.............................................................................................................3
1.2. Technical data .......................................................................................................3
1.3. Equipment included...............................................................................................4
1.4. Dimensions............................................................................................................5
1.5. Design ...................................................................................................................5
2. SAFETY PRECAUTIONS.........................................................................................6
3. STARTUP AND OPERATION..................................................................................8
3.1. Installing, removing, and operating the annular cutter ..........................................8
3.2. Installing and removing the cooling system bottle.................................................10
3.3. Preparing...............................................................................................................11
3.4. Drilling....................................................................................................................13
3.5. Replacing the motor brushes.................................................................................14
4. WIRING DIAGRAM ..................................................................................................15

HMPRO35-PM OPERATOR’S MANUAL
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PRO 36 PM
This document is protected by copyrights.
Copying, using, or distributing without permission of PROMOTECH is prohibited.
3
1. GENERAL INFORMATION
1.1. Application
The PRO 35 PM is a drilling machine designed to drill holes with diametersof up to
35 mm to a depth of up to 45 mm by using annular cutters.
The magnetic base allows the drilling machine to be fixed to ferromagnetic
surfaces with a force that ensures operator safety and proper machine operation.
A safety strap protects the machine from falling in case of a clamping loss.
1.2. Technical data
Voltage
1~ 110–120 V, 50–60 Hz
1~ 220–240 V, 50–60 Hz
Total power
1000 W
Motor power
920 W
Tool holder
19 mm Weldon (3/4’’)
Maximum drilling diameter
35 mm
Maximum drilling depth
45 mm
Magnetic base holding force
(surface with the thickness of 25 mm and roughness Ra= 1.25)
6 000 N
Magnetic base dimensions
90 mm × 237 mm × 43.5 mm
3-9/16’’ × 9-5/16’’ × 1-11/16’’
Stroke
70 mm (2-3/4’’)
Rotational speed under load
350 rpm
Minimum workpiece thickness
5 mm (3/16’’)
Protection class
I
Noise level
More than 85 dB
Required ambient temperature
0–40°C (32–104°F)
Weight
13 kg (29 lbs)

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PRO 36 PM
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4
1.3. Equipment included
1
Drilling machine with cooling
system bottle and chip guard
1 unit
2
Metal box
1 unit
3
Handle
3 units
4
Safety strap
1 unit
5
4 mm hex wrench with handle
1 unit
–
Operator’s Manual
1 unit
1
2
3
4
5

HMPRO35-PM OPERATOR’S MANUAL
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PRO 36 PM
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5
1.4. Dimensions
1.5. Design
Power switch
MOTOR start button
MOTOR stop
button
Spindle
with arbor
Carrying handle
Magnetic base
Chip guard
Bottle valve lever
Opening for safety strap
Feed shaft
Cooling system bottle
Control panel
Magnet switch
Magnet switch lock
335 mm (13-
329 mm (12-15/16’’)
179 mm (7-1/16’’)

HMPRO35-PM OPERATOR’S MANUAL
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PRO 36 PM
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6
2. SAFETY PRECAUTIONS
1. Before starting, read this Operator’s Manual and complete proper occupational
safety and health training.
2. Use the machine only in applications specified in this Operator’s Manual.
3. The machine must be complete and all parts must be genuine and fully functional.
4. The specifications of the power source must conform to those specified on the
rating plate.
5. Connect the machine to a properly grounded power source. The power source must
be protected with a 16 A fuse for 230 V or a 32 A fuse for 115 V. When used on
building sites, supply the machine through an isolation transformer with class II
protection only.
6. Never carry the machine by the power cord and never pull the cord. This may
damage the cord and result in electric shock.
7. Transport and position the machine by using the carrying handle and only when the
magnet switch is set to ‘O’.
8. Untrained bystanders must not be present near the machine.
9. Before starting,ensure the correct condition of the machine, power source, power
cord, plug, control panel, and cutters.
10. Keep the machine dry. Never expose it to rain, snow, or frost.
11. Never stay below the machine placed at heights.
12. Keep the work area well lit, clean, and free of obstacles.
13. Install the annular cutter securely by tightening the set screws. Remove wrenches
from the work area before connecting the machine to the power source.
14. Never use cutters that are dull or damaged.
15. Install and remove cutters by using protective gloves and only when the machine
is unplugged from the power source.
16. Never use annular cutters without the pilot pin except when drilling incomplete
through holes.
17. Do not drill holes whose diameter or depth differ from those specified in the
technical data.
18. Never use near flammable liquids or gases, or in explosive environments.
19. Never use the machine on surfaces that are uneven, not rigid, covered with rust,
paint, chips, or dirt.

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PRO 36 PM
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Copying, using, or distributing without permission of PROMOTECH is prohibited.
7
20. Use the safety strap in all work positions. Attach the machine to a fixed structure
by fastening the strap through the opening in the machine body. When working in
horizontal position fasten the strap to the carrying handle. Never insert the strap
into the buckle from the front.
21. Before every use, inspect the machine to ensure it is not damaged. Make sure
that no part is cracked or loose. Make sure to maintain proper conditions that
may affect the operation of the machine.
22. Always use eye and hearing protection and protective clothing during work.
Do not wear loose clothing.
23. Proceed with caution when drilling in plates with a thickness less than 10 mm
(3/8’’). The holding force depends on workpiece thickness and is much lower for
thin plates.
24. The whole bottom of the base must be in full contact with the workpiece. Before
every positioning, wipe the workpiece with coarse-grained sandpaper.
25. Do not touch chips or moving parts. Prevent anything from being caught in
moving parts.
26. After every use, remove chips and excess coolant from the machine and cutter.
Do not remove chips with bare hands.
27. Cover steel parts with a thin anti-corrosion coating to protect the machine from
rust when not in use for any extended period.
28. Maintain the machine and install/remove parts and cutters only when the machine
is unplugged from the power source.
29. Repair only in a service center appointed by the seller.
30. If the machine falls from any height, is wet, or has any other damage,stop the work
and promptly send the machine to the service center for check and repair.
31. Never leave the machine unattended during work.
32. When not in use, remove the cutter and pilot pin, and then remove the machine
from the worksite. Store in a secure and dry place.

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PRO 36 PM
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8
3. STARTUP AND OPERATION
3.1. Installing, removing, and operating the annular cutter
Unplug the machine from the power source, and then rotate the handles to the right
(1, Fig. 1) to raise the motor. Wear protective gloves and insert the proper pilot pin
into the annular cutter (2). Then, use aclean and dry cloth to wipe the arbor and cutter.
Next, insert the cutter into the arbor (3) so that the flats (4) are aligned with the set
screws (5). Then, use the 4 mm hex wrench to tighten both set screws.
To remove the cutter, loosen the screws (5) with the 4 mm hex wrench.
Fig. 1. Installing the annular cutter
2
1
3
5
4

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PRO 36 PM
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9
Fig. 2shows how annular cutters work. As the cutter drills into the workpiece, the pilot
pin retracts and the coolant gets into the cutter. After the drilling, the tightened spring
causes the slug core to be pushed out.
Fig. 2. Annular cutters work
Annular cutters are designed to drill only through holes shown in Fig. 3. When drilling
incomplete through holes the pilot pin must not be used.
Fig. 3. Types of holes to drill with annular cutters
Incomplete through holes
Complete through holes
Slug core
Spring
Pilot pin
Annular cutter
Arbor

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PRO 36 PM
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10
3.2. Installing and removing the cooling system bottle
Rotate the handles (1, Fig. 4) to raise the motor. Next, place the cooling system
bottle on the machine (2), and then attach the bottle hose to the hose fitting (3).
To remove the bottle, first detach the hose from the fitting and raise the motor.
Fig. 4. Installing the cooling system bottle
1
2
3

HMPRO35-PM OPERATOR’S MANUAL
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PRO 36 PM
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Copying, using, or distributing without permission of PROMOTECH is prohibited.
11
3.3. Preparing
Before starting, clean steel parts, including the arbor, from anti-corrosion coating used
to preserve the machine for storage and transport.
Screw the handles into the feed shaft. The machine can allow use by a left-handed
person or in places hard to reach. To do this, install the feed shaft so that the handles
are on the opposite side of the machine.
Select the proper annular cutter based on the hole size desired. Use a clean and
dry cloth to wipe the arbor and cutter. Then, install the cutter into the arbor as
described before.
Place the machine on a flat ferromagnetic workpiece with the thickness of at least
5 mm (3/16’’). The workpiece must be free of rust, paint, chips, or dirt that decrease
the holding force. The force value depends also on the type, thickness, flatness, and
roughness of the surface, and the wear of the base bottom. Next,set the magnet
switch to ‘I’ to turn on the clamping. Some types of steel are non-ferromagnetic
(do not conduct magnetic flux) and the machine cannot clamp onto them.
Use the safety strap to prevent the machine from falling and avoid possible injury
to the operator if the machine loses the clamping. To protect the machine, attach
it to a fixed structure by fastening the strap through the opening (Fig. 5a, 5b). When
working in horizontal position fasten the strap to the carrying handle (Fig. 5c). The
strap must be tight, not twisted, and must be replaced every single time the machine
comes loose from steel and hangs on the strap. Never insert the strap into the buckle
from the front (Fig. 5d).

HMPRO35-PM OPERATOR’S MANUAL
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PRO 36 PM
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12
Fig. 5. Protecting the machine from falling by using the safety strap
Rotate the handles to the left to place the cutter above the workpiece.
When working in the position from Fig. 5a, fill the cooling system bottle with
coolant. Do not use only water as the coolant. However, using emulsions made from
water and drilling oil is adequate. Make sure that the cooling system works properly.
To do this, slightly loosen the bottle cap and use the lever to open the valve. Next,
rotate the handles to the left to initially apply pressure on the pilot pin. The coolant
should fill the system and start flowing from the cutter.
The cooling system works by gravity. Thus, when working in inverted or horizontal
positions (Fig. 5b, 5c) use coolants under pressure or in the form of spray or paste.
INCORRECT
CORRECT
✓
a)
b)
c)
d)
Vertical drilling
Inverted
drilling
Horizontal
drilling

HMPRO35-PM OPERATOR’S MANUAL
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PRO 36 PM
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13
3.4. Drilling
Connect the machine to the power source and set the POWER switch to ‘I’. Next,
start the motor with the green MOTOR button. Then, slowly rotate the handles to the
left to lower the cutter to the workpiece, and start drilling. Drill the hole in one pass.
Proceed with caution when drilling in plates with a thickness less than 10 mm
(3/8’’). The holding force depends on the workpiece thickness and is much lower for
thin plates.
After the drilling depth exceeds 40 mm (1-9/16’’), retract the cutter above the
workpiece as often as possible. Then, apply the coolant manually (from the bottle)
into the drilling area.
If the work results in an overload caused by not enough cooling, dull cutter,
or too fast feed in relation to the cutter diameter, the machine will stop. Then, to
restart the machine, retract the cutter from the workpiece, and then press the green
MOTOR button.
After the hole is made, retract the cutter from the workpiece and press the red
MOTOR button to stop the motor. Before moving the machine to another place, set
the magnet switch to ‘O’ to turn off the base.
After the work is finished, turn off the motor and base, and then unplug the machine
from the power source. Next, clean chips and excess coolant from the machine and
cutter, and then remove the machine from the worksite.
Tighten the bottle cap, close the valve, and then press the pilot pin to remove the
coolant remaining within the cooling system. Before inserting the machine into the box,
wear gloves to remove the cutter from the arbor.
When the annular cutter goes through the workpiece, the slug core
is pushed out with a large force.
If the machine loses contact with the workpiece, the motor
will still be running
. Then, promptly press the red MOTOR button
to stop the motor.

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PRO 36 PM
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14
3.5. Replacing the motor brushes
Check the condition of the carbon brushes every 100 work hours. To do this, unplug the
machine from the power source, and unscrew the cover (1, Fig. 6). Next, unscrew the
pressing plate (2), and then remove the brush holder (3) and the brush (4). If the length
of the brush is less than 5 mm (3/16’’), replace both brushes with new ones.
To install brushes, proceed in reverse order. Then, run the motor without load for
20 minutes.
Fig. 6. Replacing the brushes
1
2
3
4

HMPRO35-PM OPERATOR’S MANUAL
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PRO 36 PM
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Copying, using, or distributing without permission of PROMOTECH is prohibited.
16
5. WIRING DIAGRAM
4. WIRING DIAGRAM

HMPRO35-PM OPERATOR’S MANUAL
16 www.itmtools.com.au
Parts list PRO 36 PM v.6.06
This document is protected by copyrights.
Copying, using, or distributing without permission of PROMOTECH is prohibited. 1
1
3
2
ITEM PART NUMBER DESCRIPTION Q-TY
1
SKR-0440-23-00-00-0
METAL BOX
1
2
KLC-000036
4 MM HEX WRENCH WITH HANDLE
1
3
PAS-000007
SAFETY STRAP 250
1

HMPRO35-PM OPERATOR’S MANUAL
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Parts list PRO 36 PM v.6.06
This document is protected by copyrights.
Copying, using, or distributing without permission of PROMOTECH is prohibited. 2
3
24
56
1
6
34
39
33
14
15
30
10
44
40
45
61
41
60
43
8
9
26
27
16
7
12
80
13
63
29
11
64
28
79
4
20
58
18
31
42
19
55
47
37
46
25
17
54
22
38
57
23
2
52
9
32
5
10
76
78
60
75
77
62
59
74
65
82
21
73
71
35
36
72
48
70
81
53
69
68
66
49
50

HMPRO35-PM OPERATOR’S MANUAL
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Parts list PRO 36 PM v.6.06
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Copying, using, or distributing without permission of PROMOTECH is prohibited. 3
ITEM PART NUMBER DESCRIPTION Q-TY
1
SZN-0212-10-02-00-2
POWER CORD 230V 3x1.5 WITH STRAIN RELIEF ASSY (EU)
1
1
SZN-0212-10-02-00-1
POWER CORD 230V 3x1 WITH STRAIN RELIEF ASSY (AU)
1
1
SZN-0075-00-51-00-5
POWER CORD 120V 3x2.08 WITH STRAIN RELIEF ASSY (US)
1
1
PWD-0212-10-02-00-6
POWER CORD 230V 3x1.5 WITH STRAIN RELIEF ASSY (INDIA)
1
2
DZW-0212-12-00-00-0
SPOKE HANDLE WITH KNOB ASSY
3
3
PNL-0440-27-00-00-1
CONTROL PANEL ASSY - 230V
1
3
PNL-0440-27-00-00-0
CONTROL PANEL ASSY - 120V
1
4
KRP-0440-01-01-00-3
BODY ASSY
1
5
RDK-0440-02-00-00-3
GEARBOX ASSY
1
6
SLN-0440-03-00-00-5
MOTOR ASSY - 230V
1
6
SLN-0440-03-00-00-3
MOTOR ASSY - 120V
1
7
UKL-0440-05-00-00-1
COOLANT BOTTLE ASSY
1
8
SCN-0440-07-00-00-0
BODY COVER
1
9
PDK-000161
EXTERNAL TOOTH LOCK WASHER 3.7
8
10
WKR-000415
CROSS RECESSED PAN HEAD SELF-TAPPING SCREW 3.5x13
8
11
WKR-000302
SELF-TAPPING SCREW 5x30
3
12
WKR-000237
SELF-TAPPING SCREW 5x50
1
13
WKR-000112
CROSS RECESSED OVAL COUNTERSUNK HEAD SCREW M4x16
1
14
NKR-000013
HEX NUT M4
2
15
PDK-000060
EXTERNAL TOOTH LOCK WASHER 4.3
1
16
PDK-000043
SPRING WASHER 4.1
1
17
SRB-000118
HEX SOCKET HEAD CAP SCREW M6x30
2
18
SRB-000123
HEX SOCKET HEAD CAP SCREW M6x35
2
19
STR-0257-04-03-00-9
ELECTRONIC CONTROLLER SW 30M-C - 230V
1
19
STR-0257-04-03-00-8
ELECTRONIC CONTROLLER SW 30M-C - 120V
1
20
FLT-0257-04-12-00-0
INTERFERENCE ELIMINATOR
1
21
PWD-0440-03-01-00-0
MOTOR CORD ASSY
1
22
PNK-000013
MAGNET SWITCH
1
23
WLC-000007
START-STOP SWITCH – 230V
1
23
WLC-000005
START-STOP SWITCH – 120V
1
24
WLK-0271-01-02-00-1
PINION SHAFT ASSY
1
25
MSK-0300-04-01-00-1
PANEL PLATE ASSY
1
26
PDS-0440-22-00-00-0
ELECTROMAGNETIC BASE
1
27
PRS-000019
EXTERNAL RETAINING RING 28z
1
28
PDK-000046
SPRING WASHER 6.1
2
29
SRB-000123
HEX SOCKET HEAD CAP SCREW M6x35
2
30*
WRZ-0272-02-02-00-0
SPINDLE ASSY
1
31
PRS-0440-11-02-00-0
BRAKE RING 20x28x3,9
1
32
WLK-0271-02-03-00-1
PINION SHAFT ASSY
1
33*
KOL-0271-02-05-00-3
GEAR z52
1
34*
PDK-000264
DISTANCE RING
1
35
PLY-0271-03-07-00-0
BRUSH HOLDER PRESSURE PLATE
2
36 WKR-000326
CROSS RECESSED COUNTERSUNK HEAD SHEET METAL SCREW
2.9x13
2
37
PRT-0440-02-02-00-1
GUIDE
2
38*
LOZ-000047
BALL BEARING 25x47x12
1
39
LOZ-000072
BALL BEARING 9x26x8
1
40
WYP-0139-00-02-00-1
PLUNGER
1
41
SPR-0271-02-02-03-0
SPRING
1
42*
KRP-0272-02-02-01-0
SPINDLE BODY
1
43
USZ-0279-02-01-06-0
SEAL
1
44
PRS-000009
INTERNAL RETAINING RING 19w
1
45
WKR-000059
HEX SOCKET SET SCREW WITH FLAT POINT M8x10
2

HMPRO35-PM OPERATOR’S MANUAL
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Parts list PRO 36 PM v.6.06
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Copying, using, or distributing without permission of PROMOTECH is prohibited. 4
ITEM PART NUMBER DESCRIPTION Q-TY
46*
LOZ-000048
BALL BEARING 25x47x12
1
47
KNC-0234-00-10-00-0
HOSE FITTING
1
48
WKR-000241
SELF-TAPPING SCREW 4x20
4
49
SCZ-000008
MOTOR BRUSH 6x9x17
2
50
SCT-0271-03-06-00-0
BRUSH HOLDER
2
52
LOZ-000053
BALL BEARING 8x22x7
1
53
PKR-0440-03-02-00-1
MOTOR COVER
1
54*
PRS-000070
SEAL 25x37x7
2
55
LST-0271-02-01-02-1
GEAR RACK
1
56
SRB-000111
HEX SOCKET HEAD CAP SCREW M6x18
1
57
TLJ-0399-06-00-00-0
BOTTOM SLEEVE
2
58
DLW-000007
CABLE GLAND WITH STRAIN RELIEF PG11
1
59
OSL-0440-04-00-00-2
CHIP GUARD ASSY
1
60
PDK-000151
NYLON WASHER 8.1x14x3
4
61
SPR-000030
PUSH SPRING
2
62
WKR-000395
HEX SOCKET ROUND HEAD SCREW WITH FLANGE M5x20
2
63
PDK-000176
EXTERNAL TOOTH LOCK WASHER 6.3
1
64
SRB-000113
HEX SOCKET HEAD CAP SCREW M6x20
1
65
USZ-000055
SEAL
1
66
OBD-0272-03-01-01-1
FILED FRAME
1
68
WKL-000001
BEARING INSERT 19x7.5
1
69
STN-000040
STATOR - 220V
1
69
STN-000039
STATOR - 120V
1
70
OSL-0271-03-01-02-0
FAN GUARD
1
71
WKR-000241
SCREW FOR PLASTIC 4x20
1
72
WRN-000062
ROTOR - 220V
1
72
WRN-000063
ROTOR - 120V
1
73
PRS-0271-03-02-02-1
GEARBOX COVER RING
1
74
PKR-0440-03-03-00-1
GEARBOX COVER
1
75
WKR-000083
CROSS RECESSED PAN HEAD TAPPING SCREW
1
76
WKR-000301
CROSS RECESSED PAN HEAD SELF-TAPPING SCREW 5x14
2
77
PDK-000042
SPRING WASHER 4.1
2
78
SRB-000062
HEX SOCKET HEAD CAP SCREW M4x12
2
79
TLJ-0440-99-00-00-0
SLIDE BUSHING WITH BEVEL 28x32x12
1
80
TLJ-000034
SLIDE BUSHING 28x32x12
1
81
LOZ-000210
BALL BEARING 7x16x6
1
82
LOZ-000209
BALL BEARING 9x24x7
1
–
SMR-000001
GREASE
0.055kg
-*
PWD-271-04-06-00-0
CONNECTING CABLE - FILTER
1
-*
GNZ-000008
SOCKET, 4 PIN. KK396
1
-*
ZLC-000027
JUMPER CONNECTOR, 2.54MM
1
* - before you order read the service manual