HOLEMAKER SM4X4 User manual

Holemaker Portable Magnetic Drilling Machine
OPERATOR’S MANUAL
WARNING!
BEFORE USE,ENSURE EVERYONE USING THIS MACHINE READS AND UNDERSTANDS
ALL SAFETY AND OPERATING INSTRUCTIONS IN THIS MANUAL .
esahcruPfoetaD#laireS
HOLEMAKER SM4X4
BEWARE OF
ROTATING
MACHINE PARTS
LINE VOLTAGE
PRESENT
NEVER PLACE
FINGERS NEAR
CUTTING AREA OR
MACHINE ARBOR
HEARING PROTECTION
REQUIRED
EYE PROTECTION
REQUIRED

Holemaker SM4X4 Portable Magnetic Drilling Machine
Congratulations on the purchase of your Holemaker SM4X4 portable magnetic drilling machine.
Holemaker drilling machines are designed to deliver fast, efficient hole drilling performance in portable applications.
TABLE OF CONTENTS
Important Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4
Power Supply Requirement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Special Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Technical Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Contents of Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Machine Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-10
Basic Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Maintenance and Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Machine Parts Breakdown. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 - 17
THE MANUFACTURER RESERVES THE RIGHT TO MAKE
IMPROVEMENTS AND MODIFICATIONS TO DESIGN WITHOUT PRIOR NOTICE.
2
LIMITED WARRANTY
Industrial Tool & Machinery Sales (hereinafter refered to as ITMS) will, within twelve (12)
months from the original date of purchase, repair or replace any goods found to be defective
in materials or workmanship.
This warranty is void if the item has been damaged by accident, neglect, improper service or
other causes not arising out of defects in materials or workmanship. This warranty does not
apply to machines and/or components which have been altered, changed, or modified in any
way, or subjected to overloading or use beyond recommended capacities and specifications.
Worn componentry due to normal wear and tear is not a warranty claim. Goods returned
defective shall be returned prepaid freight to ITMS or agreed repair agent, which shall be the
buyer’s sole and exclusive remedy for defective goods. ITMS accepts no additional liability
pursuant to this guarantee for the costs of travelling or transportation of the product or parts to
and from ITMS or the service agent or dealer, such costs are not included in this warranty.
Our goods come with guarantees which cannot be excluded under the Australian Consumer
Law. You are entitled to replacement or refund for a major failure and to compensation
for other reasonably foreseeable loss or damage. You are also entitled to have the goods
repaired or replaced if the goods fail to be of acceptable quality and the failure does not
amount to a major failure.
PRODUCTS IMPORTED AND DISTRIBUTED NATIONALLY BY:
INDUSTRIAL TOOL & MACHINERY SALES
18 BUSINESS ST, YATALA QLD 4207
T: 07 3287 1114 E: [email protected]
F: 07 3287 1115 W: www.industrialtool.com.au

IMPORTANT SAFETY INSTRUCTIONS
WARNING!
WHEN USING ELECTRICAL TOOLS,BASIC SAFETY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED
TO REDUCE RISK OF FIRE,ELECTRIC SHOCK AND PERSONAL INJURY.
READ AND SAVE ALL INSTRUCTIONS FOR FUTURE REFERENCE.
1. Keep Work Area Clean
•Cluttered areas and benches increase risk of injuries.
2. Consider Work Area Environment
•Do not expose power tools to rain.
•Do not use power tools in damp or wet locations.
•Keep work area well lit.
•Do not use tool in presence of flammable liquids or gases.
3. Guard Against Electric Shock
•Prevent body contact with grounded surfaces. For example: pipes, radiators, ranges and refrigerator enclosures.
4. Keep Children Away
•Do not let visitors contact tool or extension cord.
•All visitors should be kept away from work area.
5. Store Idle Tools
•When not in use, tools should be stored in a dry, high and locked-up place, out of reach of children.
6. Do Not Force Tool
•It will do the job better and safer at the rate for which it was intended.
7. Use Right Tool
•Do not force a small tool or attachment to do the job of a heavy-duty tool.
•Do not use tool for unintended purpose. For example: Do notuse a circular saw for cutting tree limbs or logs.
8. Dress Properly
• Do not wear loose clothing or jewellery. They can be caught in moving parts.
• Rubber gloves and non-skid footwear are recommended when working outdoors.
• Wear protective hair covering to contain long hair.
• Always wear safety glasses
• Use face or dust mask if necessary
• Use hearing protection
9. Do Not Abuse Electrical Cord
• Never carry tool by cord or yank it to disconnect from receptacle.
• Keep cord away from heat, oil and sharp edges.
10. Secure Work
• Use clamps or a vise to hold work. It’s safer than using your hand and it frees both hands to operate tool.
11. Do Not Overreach
• Keep proper footing and balance at all times.
3

12. Maintain Tools With Care
•Keep tools sharp and clean for better and safer performance.
•Follow instructions for lubricating and changing accessories.
•Inspect tool cords periodically and if damaged, have repaired by authorized service facility.
•Inspect extension cords periodically and replace if damaged.
•Keep handles dry, clean, and free from oil and grease.
13. Disconnect Tools
•Unplug when not in use, before servicing, and when changing accessories, such as cutters.
14. Remove Adjusting Keys And Wrenches
•Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on.
15. Avoid Unintentional Starting
•Do not carry a plugged-in tool. Always disconnect from power source before moving.
•Be sure switches are off before connecting to a power source.
16. Outdoor Use Of Extension Cords
•When tool is used outdoors, use only extension cords intended for use outdoors and so marked.
17. Stay Alert
•Watch
Fig. 1
Always use cutter guard supplied with machine to reduce the risk of injury. (refer fig. 1)
what you are doing. Use common sense. Do not operate tool when you are tired.
•Do not use when taking medications that may cause drowsiness.
18. Check Damaged Parts
• Before further use of the tool, any damaged parts should be repaired and performance verified prior to operation.
• Check alignment of moving parts, binding of parts, breakage of parts, mounting, and any other conditions
that may affect its operation. Any part that is damaged should be properly repaired or replaced
by an authorized service center.
• Do not use this tool if switches do not turn it on and off. Have defective switches replaced by authorized
service center.
4
IMPORTANT SAFETY INSTRUCTIONS
19. Use Cutter Guard
•
®
HMP45 OPERATOR’S MANUAL
4 www.holemaker.com
1. GENERAL SAFETY ADVICE
Drilling machine must not be used when:
1. The operator has not read the Operator’s Manual.
2. The work to be done is not in agreement with the recommendations in this Manual.
3. Drilling machine is not complete or has been repaired with non-original parts.
4. Power supply parameters do not conform to those stated on the motor’s plate.
5. Machines operator has not checked condition of the drilling machine, condition of air hose,
control panel or cutting tool.
6. Machine is not secured with safety chain as a protection from falling down especially when
used at heights or in vertical or upside-down positions.
7. Bystanders are present in the immediate vicinity of machine.
Important rules of safe use of drilling machine
1. Before attempting to work with the machine check condition of air hose and coupling.
2. Make sure that the drill is supplied with purified air and oiled.
3. Machine can be used outdoors, but is not weatherproof. Do not expose to rain, snow or
frost.
4. Machine should not be used on: rusty surfaces, steel plates covered with paint, uneven
surfaces, or steel plate which is being welded on.
5. In all cases always use a safety chain/strap. See drawing 1. The safety chain must not be
loose!
6. Do not use the machine in explosion hazard zones.
7. Do not start work if the machine has excessive play on guide slides.
8. Always wear safety goggles and ear protection.
Drawing 1.
Examples how safety chain should be fastened.
rawing 1.
xamples how safety chain should be fastened.
.

GROUNDINGINSTRUCTIONS
POWER SUPPLY REQUIREMENTS
WARNING!
Improperly connecting the grounding wire can result in the risk of electrical shock.
Prior to use check condition of the power cord, which has to be free of any cuts, or similar damages.
Attention!: Thisunithas a class oneofinsulation and
absolutely requires the power source
to be equipped with aprotection circuit.
Power source should be protected with the difference-current circuit cut-out and protected with a 10A fuse - for 230V.
At building sites, power should be supplied from a separation transformer such as Type AVM, with minimum power of
2000 VA and with second class protection.
Check with a qualified electrician if you are in doubt as to whether the outlet
is properly grounded. Do not modify the plug provided with tool. Never remove
the grounding prong from the plug. If the cord or plug is damaged, have it
repaired before using. If the plug will not fit the outlet, have a proper outlet
installed by a qualified electrician. The Holemaker must be plugged into an
appropriate outlet, properly installed and grounded in accordance with all codes
and ordinances. The plug and outlet should look similar to those in Figure A.
If in doubt of proper grounding, call a qualified electrician.
WARNING!
DO NOT USE HOLEMAKER DRILLING MACHINES ON SURFACES OR MATERIALS BEING
WELDED.DOING SO CAN RESULT IN DAMAGE TO THE DRILLING MACHINE.
EXTENSION CORDS
Use only 3-wire extension cords that have 3-prong grounding-type plugs and 3-pole receptacles that accept the
tool’s plug. Replace or repair damaged cords. Make sure your extension cord is in good condition. When using
an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord
will cause a drop in line voltage resulting in loss of power and overheating. See table for the correct size to use
depending on cord length and nameplate amperage rating. If in doubt, use the next heavier gauge. The smaller the
gauge number, the heavier the cord.
12-16
VOLTS
240V
AMPERAGE
0-6
6-10
10-1214RECOMMENDED WIRE GAUGE
12
MINIMUM GAUGE FOR EXTENSION CORDS
TOTAL LENGTH OF CORD IN METRES
0 - 15 15 - 30 30 - 60 60 - 90
18 16 16 14
18 16 14 12
16 16 14 12
NOT RECOMMENDED
DRIP LOOP: To help prevent cutting fluids from traveling
along power cord and contacting power source, tie a drip
loop in power cord as shown in Figure C.
5

TECHNICAL DATA
6
Supply voltage: ………………………………… 220-240V/ 50-60 Hz.
Motor power ……………………………………………………. 1800 W
Total power …………………………………………………….. 1990 W
Machine speeds (under load): ………………............ Gear 1: 100rpm
Gear 2: 150rpm
Gear 3: 200rpm
Gear 4: 310rpm
Insulation class ………………………………………………….. First
Arbor bore ………………………………………………………. MT 3
Tool holder …………………………………. (
3
/
4
" Weldon) 19.05 mm
Capacities: max. Holemaker cutter diameter …………......... 110 mm
max. drilling depth with standard arbor ……....... 100mm
Magnet Dead Lift (on 25 mm plate) ………....................... 22000 N
Dimensions:
electromagnetic base ….............................................. 120x240 mm
Length of the power cord ……………………............................... 3 m
Total weight ………………………………...…..................... 33.0 kg
Noise level ……………………………………………...…...…….. 85 dB

SPECIAL INSTRUCTIONS
1. Read and follow operator’s manual thoroughly.
2. DO NOT touch rotating cutter or parts.
3. Always stop machine completely and unplug from power source before changing cutters, clearing swarf,
refilling lubrication or performing adjustments.
4. Never wear loose clothing or gloves when working near cutting area or machine arbor.
5. Always wear eye protection. Any tool can shatter.
6. Always use safety chain or strap provided with machine.
7. Always use proper tooling. Keep cutters securely fastened.
8. DO NOT use dull or broken cutters.
9. Beware of ejected slugs at end of cut. They become HOT during the cut.
10. Keep all safety features functioning and working properly.
11. Keep bottom of magnet burr free and clear of chips and debris.
12. To reduce the risk of electrical shock, DO NOT remove or alter electrical panels or use machine in damp
areas.
13. Use only authorized service centers for repairs.
Remove all contents from packaging and inspect to ensure no damage was incurred during shipping.
Your Holemaker package should include the following:
QTYDESCRIPTION
METAL CARRY CASE
HOLEMAKER SM4X4 MACHINE 1
1
SAFETY CHAIN WITH CLIP
HEX WRENCH 4MM
1
1
OPERATORS MANUAL
#3 MT ARBOR ASSEMBLY 1
COOLANT BOTTLE ASSEMBLY 1
DRILL DRIFT 1
FRONT HANDLE
3
SPOKE HANDLE WITH KNOBS
WHAT YOU SHOULD KNOW BEFORE YOU DRILL
1. Type of material to be drilled, Brinnell or Rockwell hardness, material thickness and position should all be
determined to ensure proper selection of cutting tools.
2. Remove any excessive mill scale or rust from surface to be drilled.
3. When drilling thin materials, it is recommended that you placea steel plate under the work piece and Holemaker
magnet area to increase magnetic holding force.
4. Material that has been flame cut may become heat treated and therefore difficult to drill.Avoid drilling near such
areas whenever possible.
5. Special cutter lubricant is available for using the Holemaker and annular cutters in the horizontal
position. Consult you distributor for more information.
Caution: Do not drill on material where welding is also simultaneously being performed. Drilling machine will
be damaged.
Caution: Powering drilling machine from generator without proper surge protection device between
generator and drilling machine may cause damage to the Printed Circuit Board in machine.
The Holemaker SM2X2 is not designed for use on steel thinner than 3/8” or 10mm, as the magnet’s adhesive
power would be significantly reduced which can cause machines failure or individuals injury.
The machines built in “Smart Magnet Technology” will detect insufficient magnetic adhesion, and will
cause the machines motor on/off button to not engage. Although it is not recommended, this feature can
be bypassed by following the attached “Smart Magnet Technology Bypass” instruction leaflet.
7
1
SAFETY GUARD 1
1
1
HEX WRENCH 2.5MM
HEX WRENCH 6MM 1
SPANNER 8MM 1
1
HEX WRENCH 5MM
Assemble three spoke handles to feed hub. NOTE: Feed hub assembly
is mounted on right side of machine frame – if necessary, it can be reversed
for left hand operation by simply removing the fastener and hub from frame.
Remove hub pinion shaft from right side of frame and insert it into left side of
frame. Replace hub and fastener into frame and tighten securely. Install the
arbor into the drill motor by inserting the arbor body into the spindle. By turning
the arbor while inserting, the arbor tang will properly line up in the spindle.
Turn the arbor until it bottoms out in the spindle and then tap lightly with a
plastic hammer to secure.

This drilling machine’s spindle has a 19mm Weldon Shank type and is specifically designed for use with Annular cutters.
Annular cutter (1) is located inside arbor body (2) and is fastened with grub screws (3). When fastening the cutter
in the arbour, ensure that the grub screws are firmly tightened to avoid them coming loose during operation. It is
important to position the cutter in relation to the arbour in such a way that fixing flats on the cutter shank are
positioned opposite to the grub screws (3). Both grub screws(3) should be used to fasten the cutter. The Pilot Pin (5)
is located inside the cutter to easily position the annular cutter over centre of a planned hole. During drilling as the cutter
goes into the material, the pilot pin moves back into the arbour body and pressurizes the discharge spring (4).That spring
ejects the slug which is a by-product of drilling the hole with a centre free cutter.
START UP AND OPERATION
The machine is supplied in a metal box. Some components of the
drilling machine are coated with grease film for protection during transit and
storage. Prior to use of the machine this should be wiped clean.
CONTROL PANEL ELEMENTS
Control elements include:
- Magnet Switch (1),
- Start-Stop Switch (2),
a) In order to start the machine press the magnet switch (1) on “I”.
Now you can start the motor by pressing Start-Stop Switch (2) green button “I”
b) Stopping the motor is executed with red button „O” ( the motor is switched OFF but the electromagnetic base is still ON).
c) To move machine into next drilling spot, stop the motor as described above and push the magnet switch (1) to the
position “O”, then Move magnet switch to “II” position for one or two seconds to reduce residual magnetism.
Principle of Annular cutter’s work
CAUTION: READ THE WHOLE INSTRUCTIONS MANUAL
BEFORE ATTEMPTING TO START UP
8
(1)
(2)

Before you cut
Before positioning the machine on work piece always make sure that:
- work piece is made of ferrous material
- thickness of work piece is adequate for secure magnetic adhesion (mild
steel - 10mm is recommended)
- Ensure no part of magnet overhangs the steel workpiece
- surface of steel under the magnet is flat
- wipe, brush or sand down clean surface where you intended to place the
drilling machine, so that you remove rust, paint, dirt etc which would reduce adhesive
power of the electromagnetic base.
Install annular cutter in the machine before plugging it into mains.
Place the machine so that the tool is over the centre of the hole you intend to make
and turn the magnetic base ON.
Always make sure prior to use that the machine is secured from falling
down with a chain/strap.
9
Cutting
- Choose a suitable lubricating fluid and fill the coolant tank.
The cooling system is an integral part of the machine and should always be used.
Warning: The cooling system works gravitationally, therefore it can be used
only when in vertical position of the drilling machine. In other positions, a
cutting paste should be used
- Check workings of cooling system. Open the coolant tank’s tap and apply
pressure on the pilot by turning spokes counter clockwise. As the pilot starts to sink
into the cutter, cooling liquid should start to run down the groove in pilot pin. If there is
no liquid flowing down, check if the tap is fully opened. It may take a few seconds for
cooling liquid to fill the whole system.
- Select a suitable rpm speed for the machine to run at, using the table below as a guide.
Once a suitable speed has been decided upon, select that speed using the two gear switches
on the front and side of the gearbox.
I II rpm
310 12 - 38mm
38 - 50mm
50 - 76mm
76 - 110mm
200
150
100
MACHINE SPEEDS
Cutter Diameter
Speed Recommendations
for cutting Mild Steel
®
HMP45 OPERATOR’S MANUAL
4 www.holemaker.com
1. GENERAL SAFETY ADVICE
Drilling machine must not be used when:
1. The operator has not read the Operator’s Manual.
2. The work to be done is not in agreement with the recommendations in this Manual.
3. Drilling machine is not complete or has been repaired with non-original parts.
4. Power supply parameters do not conform to those stated on the motor’s plate.
5. Machines operator has not checked condition of the drilling machine, condition of air hose,
control panel or cutting tool.
6. Machine is not secured with safety chain as a protection from falling down especially when
used at heights or in vertical or upside-down positions.
7. Bystanders are present in the immediate vicinity of machine.
Important rules of safe use of drilling machine
1. Before attempting to work with the machine check condition of air hose and coupling.
2. Make sure that the drill is supplied with purified air and oiled.
3. Machine can be used outdoors, but is not weatherproof. Do not expose to rain, snow or
frost.
4. Machine should not be used on: rusty surfaces, steel plates covered with paint, uneven
surfaces, or steel plate which is being welded on.
5. In all cases always use a safety chain/strap. See drawing 1. The safety chain must not be
loose!
6. Do not use the machine in explosion hazard zones.
7. Do not start work if the machine has excessive play on guide slides.
8. Always wear safety goggles and ear protection.
Drawing 1.
Examples how safety chain should be fastened.
rawing 1.
xamples how safety chain should be fastened.
.

Cutting (continued)
- Turn the motor on.
Bring the cutter gently into contact with the work piece and slowly start to
apply pressure on the cutter.
Making a hole with an annular cutter should ideally be done in one pass.
Do not peck drill.
WARNING : When the annular cutter goes through the material the
slug can be pushed out often with considerable strength.
Pay attention to avoid injury.
- After a hole is made the cutter should be retracted and both the motor
and the electromagnet should be switched OFF. Move magnet switch to “DEMAG” position
for one or two seconds to reduce residual magnetism.
- When work with the machine is finished the power cord should be
disconnected from the power source, the machine should be cleaned up from swarf,
coolant etc and the cutter should be removed and cleaned.
10
NOTE: This machine is equipped with a motor overload protection circuit. And overload indicator
light will turn on if the motor load is excessive. If the motor load is increased beyond this point,
the motor will shut off and the overload indicator light will remain on. To restart the motor, first
press the red motor “OFF” button. The overload light will turn off, and the green motor “ON”
button can now be pressed to restart the motor. See caution below.
CAUTION!
IF DRILL MOTOR SHOULD STALL OR STOP BEFORE A COMPLETE CUT IS MADE,
ALWAYS REMOVE CUTTER FROM HOLE BEFORE
ATTEMPTING TO RESTART MOTOR. FAILURE TO DO SO COULD RESULT IN PERSONAL
INJURY AND/OR DAMAGE TO THE DRILLING MACHINE.
NOTE: THIS MACHINE’S CIRCUITRY WILL AUTOMATICALLY SHUT THE DRILL MOTOR
OFF IF MAGNETIC BASE IS SEPARATED FROM ITS WORK SURFACE.

- Every 250 hours of work check condition of carbon brushes. If their length is
less than 5 mm they should be replaced with new genuine brushes. After replacement,
new brushes should be run-in without load for about 20 min. Repair and service work
is to be performed by authorized service agents only.
- Adjustment of the machine slide guides should be done every 50 hours or as necessary
by tightening the 4 gib adjustment screws located down the side of the machine.
The slide guide tension is correct if the drive can be moved smoothly by using the feed
handles. It is not acceptable for the motor to automatically slide down under its own weight.
- Keep the magnet clean and free of chips, oil or other contaminants.
- Inspect arbor, sleeve and support bracket for visible wear.
- Replace any worn parts and tighten any fasteners that may have come loose during
daily usage.
MAINTENANCE AND SERVICE
11

BASIC TROUBLESHOOTING
1. Magnetic base not holding securely
•Material is too thin.
•Surface of material being drilled must be free of chips, debris, rust and mill scale.
•Does size of cutter exceed machine’s rated capacity?
•Check magnet face for unevenness, nicks and burrs.
2. Drill motor running, arbor and spindle not turning
•Possible sheared drive train component.
3. Motor slows when drilling
•Is an extension cord being used? If so, see page 5 for recommended wire gages and cord lengths.
•Excessive downfeed pressure during drilling cycle will cause motor to slow and overheat.
•Does cutting tool need to be resharpened?
4. Coolant system not working
•Coolant system is gravity dependent, machine must be in a upright position to operate properly.
•Dirt or debris in coolant tank.
•Consistency of coolant mixture too thick.
•Is correct pilot pin being used?
•Vent hole in coolant tank lid blocked.
5. Slugs not ejecting from cutter
•Lack of coolant causing slugs to expand in cutter bore.
•Is correct pilot pin being used?
•Possible broken internal arbor parts.
6. Breaking cutters
•How is coolant being applied? Coolant must be supplied to interior of cutter.
•Excessive feed pressure being applied when cutter initially contacts work surface.
•Confirm material hardness.
•Drilling stacked materials with incorrect cutter.
•Dull cutters; dull or chipped cutting edges require excessive feed pressure, resulting in breakage.
•
•Movement of machine on material - See “1. Magnetic base not holding securely”
Inconsistent hardness in material can cause cutter breakage
7. Oversized or rough holes
•Insufficient coolant.
•Excessive feed pressure.
•Dull cutter.
12

MACHINE PARTS LIST
13
MACHINE BREAKDOWN
11

14
MACHINE PARTS LIST
12
ITEM DESCRIPTION PART # QTY
1FRAME, 4X4 07305 1
2PRESSURE PLATE 07304 1
3M5 - .8 X 25MM FLAT POINT SSS 07020 6
4 NUT, M5 - .8 0151181 6
5 MOTOR ASSEMBLY 120V 054001 1
6 GEAR RACK, 4X4 07323 1
7 SHCS, M6 - 1 X 25MM 0070538 2
8WASHER, SPLIT M6 07016 2
9 MOTOR CORD 054111 1
10 STRAIN RELIEF 0151064 1
11 CORD, POWER 16-3 SEO 10' 0012180 1
12 SCR, FHSCS M4 - .7 X 16MM 07116 1
13 WASHER, INTERNAL M4 04576 1
14 NUT, M4 - .7 0070133 1
15 D-RING STRAP 06797 1
16 MAGNET ASSY, 4X4 07316 1
17 SHCS, M8 - 1.25 X 30MM 07318 2
18 WASHER, SPLIT M8 07317 4
19 SHCS, M8 - 1.25 X 30MM 07315 1
20 CONTROL PANEL ASSEMBLY 07310P 1
21 PINION HUB, 4X4 07320 1
22 SPOKE HANDLE, 4X4 07319 3
23 HUB WASHER 07306 1
24 SCR, FHSCS M6 - 1 X 20MM 07007 1
25 CUTTER SHIELD 07325 1
26 BRACKET ASSY, SHIELD 07326 1
27 SCR, SHCS M4 - .7 X 12MM DIN912 06770 2
28 COOLANT BOTTLE ASSY 0151511 1
29 ARBOR ASSY, 3MT 07324 1
MACHINE PARTS LIST

15
MACHINE PARTS LIST
CONTROL PANEL AND ARBOR ASSEMBLY PARTS LIST
13
ITEM DESCRIPTION PART # QTY
1PANEL PLATE 054133 1
2MOTOR SWITCH 055706 1
3MAGNET SWITCH 056714 1
4LED SOCKET ASSEMBLY 054134 1
5LED INDICATOR ASSEMBLY 054135 1
6ADHESIVE LOCKING PCB SUPPORT 054133-1 4
7CIRCUIT BOARD 054127 1
8 ENCLOSURE 054126 1
9SCR, CRPHMS M4 X 10 DIN 7985A 055710 4
10 WASHER, EXTERNAL M4 DIN6798 06773 4
ITEM DESCRIPTION PART # QTY
1ARBOR, 3MT 07331 1
2SPRING, 3MT ARBOR 07332 1
3 PLUNGER 07333 1
4WASHER, RUBBER 07334 1
5WASHER, STEEL 07335 1
6RETAINING RING, INTERNAL HO-75 0215067 1
7 SSS M10 - 1.5 X 10MM FLAT POINT DIN913 07336 2

MACHINE PARTS LIST
16
14
MOTOR ASSEMBLY

MACHINE PARTS LIST
17
14
MOTOR ASSEMBLY
15
MOTOR ASSEMBLY PARTS LIST
ITEM DESCRIPTION PART # QTY
1 GEARCASE 07458 1
2 SEAL, LIP 24 X 47 X 7 04809 1
3 BEARING, BALL 6250 ZZ SHIELDED 04540 1
4 SEAL, LIP 35 X 56 X 10 04807 1
5 SEAL, LIP 35 X 56 X 12 04805 1
6 RETAINING RING, EXTERNAL 35Z 04805 1
7 BEARING, BALL 6007 ZZ SHIELDED 07466 1
8 SPINDLE 07468 1
9 RETAINING RING, INTERNAL 62W 04801 1
10 KEY, SQUARE 6 X 6 X 18 07467 1
11 GEAR 36T 07448 1
12 RETAINING RING, EXTERNAL 20Z 07447 1
13 BERING, NEEDLE RNA 4901 07425 1
14 WASHER, THRUST 07426 1
15 GEARSHAFT 14T 07427 1
16 GEAR 33T 07428 1
17 RETAINING RING, EXTERNAL 18Z 07429 1
18 BEARING, NEEDLE RHNA 101410 07430 1
19 BEARING, NEEDLE RHNA 081512 07431 1
20 WASHER, THRUST 07437 1
21 SHAFT, PINION 14T 07439 1
22 KEY, SQUARE 3 X 3 X 45 07438 1
23 GEAR, DUAL 33T / 39T 07440 1
24 BEARING, NEEDLE RHNA 081210 07151 3
25 BEARING, BALL 608 SEALED 04544 2
26 SHAFT, PINION 19T / 25T 07432 1
27 KEY, SQUARE 3 X 3 X 38 07433 1
28 GEAR, DUAL 31T / 42T 07434 1
29 GEARSHAFT 18T 07446 1
30 GEAR 29T 07444 1
31 KEY, WOODRUFF #403 04564 1
32 GEAR HELICAL 04582 1
33 SHIFT FORK 07457 2
34 SHIFT PIN, SHORT 07456 1
35 SHIFT LEVER I 07450 1
36 PIN, SPRING 04571 2
37 SPRING, COMPRESSION 04591 2
38 GUIDE, SHIFT LEVER 04524 2
39 WASHER, INTERNAL M5 04563 2
40 SCR, SHCS M5 X 35MM 04572 2
41 TAG, SHIFT 04514 2
42 SCR, CRPHMS M3 X 5MM 045793 4
ITEM DESCRIPTION PART # QTY
43 SHIFT PIN, LONG 07423 1
44 SHIFT LEVER II 07424 1
45 SNAP BUSHING LA6 07441 3
46 WASHER 07443 1
47 PIN, DOWEL M5 X 12 06778 1
48 GASKET, GEARCASE 04593 1
49 COVER, GEARCASE 07442 1
50 WASHER, SPLIT M8 07317 4
51 SCR, SHCS M8 X 40MM 07460 4
52 LABEL, SPEED RANGE 07422 1
53 BEARING HOUSING 07445 1
54 SCR, SHCS M6 X 20MM 0014102 1
55 PIN, DOWEL M5 X 16MM 07451 1
56 FIELD CASE 3/4 054074 1
57 FIELD CASE COVER 054061 1
58 LABEL, WIRING DIAGRAM 054062 1
59 INTAKE LOUVER 054070 2
60 BRUSH HOLDER 04551 2
61 MOTOR BRUSH 04549 2
62 BRUSH CAP 04552 2
63 INSULATOR, FIELD SLEEVE 04558 1
64 INSULATOR, SCREW 04557 4
65 FIELD 120V 04633 1
66 WASHER, LOCK EXTERNAL STAR M4 06773 2
67 SCR, SHCS M4 X 60 04562 2
68 COVER, ARMATURE FAN 054079 1
69 WASHER, SPRING 04560 1
70 BEARING, BALL 608 ZZ 04544 1
71 ARMATURE ASSEMBLY 120V 04631 1
73 BEARING, BALL 6001 ZZ 04543 1
74 CIRCUIT BOARD 3/4 054067 1
75 PIPE HANDLE HOLE PLUG 054011 1
76 MOTOR TAG 120V 054057 1
77 DRIVE SCREW, #2 X 4MM 0070028 2
78 INSULATOR, CIRCUIT BOARD 054012 2
79 SCR, CR THRD CTNG M3 X 10 DIN 7516A 054014 8
80 WASHER, EXTERNAL M4 06773 5
81 SCR, CRPHMS M4 X 8MM 04820 5
82 SCR, SSS M6 X 12 0070526 2
83 SCR, CRMS OVAL CNTRSNK M5 X 16MM 054013 4
84 LED SOCKET 054054 1
85 LED INDICATOR 054085 1