HOLLAND LIFT HL-140 E12 User manual

Instruction manual
(translation of the original text)
Combistar Scissor lift
HL-140 E12 / N-120EL12
HL-160 E12 / N-140EL12
HL-190 E12 / N-165EL12
HL-220 E12 / N-195EL12

HL-140 E12 / HL-160 E12 / HL-190 E12 / HL-220 E12
N-120EL12 / N-140EL12 / N-165EL12 / N-195EL12
Rev. F
8/2/18 Page 2
© 2014, HOLLAND LIFT INTERNATIONAL B.V., Hoorn, The Netherlands.
No part of this publication may be copied and/or published by means of printing, photocopying, microfilm or any other way
whatsoever, without the prior written permission of HOLLAND LIFT INTERNATIONAL B.V.

HL-140 E12 / HL-160 E12 / HL-190 E12 / HL-220 E12
N-120EL12 / N-140EL12 / N-165EL12 / N-195EL12
Rev. F
Page 3 8/2/18
Contents Page
1 General information ................................................................................................................................ 6
1.1 Use of this instruction manual ..................................................................................................................6
1.1.1 Objective ..................................................................................................................................................6
1.1.2 Symbols used in this instruction manual ..................................................................................................6
1.2 Standard equipment.................................................................................................................................6
1.3 Additional documentation.........................................................................................................................6
1.4 Options.....................................................................................................................................................7
1.5 CE marking...............................................................................................................................................7
1.6 Scissor lift identification (type plate).........................................................................................................7
1.6.1 Location of the type plate.........................................................................................................................7
1.7 Terms of delivery and warranty................................................................................................................8
1.7.1 Terms of delivery......................................................................................................................................8
1.7.2 Warranty...................................................................................................................................................8
1.8 Intended use and modifications................................................................................................................8
1.8.1 Intended use.............................................................................................................................................8
1.8.2 Modifications ............................................................................................................................................8
1.9 Service and technical support ..................................................................................................................9
2 Safety.................................................................................................................................................... 10
2.1 Emergency procedures..........................................................................................................................10
2.1.1 Emergency stop .....................................................................................................................................10
2.1.2 Contact with high-voltage power lines....................................................................................................10
2.2 Safety instructions..................................................................................................................................10
2.2.1 General information................................................................................................................................10
2.2.2 Safety instructions during normal use ....................................................................................................11
2.2.3 Safety instructions during maintenance .................................................................................................12
2.2.4 Safety instructions when working on the electrical system ....................................................................12
2.2.5 Safety instructions when working on the hydraulic system....................................................................12
2.3 Liability ...................................................................................................................................................13
2.4 Users......................................................................................................................................................13
2.5 Intended use...........................................................................................................................................13
2.6 Decals on the scissor lift.........................................................................................................................14
2.6.1 Decals on the front.................................................................................................................................14
2.6.2 Decals on the left side............................................................................................................................15
2.6.3 Decals on the right side..........................................................................................................................16
2.6.4 Decal emergency descent protection.....................................................................................................17
2.6.5 Decals on the control box and on the platform.......................................................................................17
2.6.6 Decals in the left-side compartments .....................................................................................................19
2.7 Location of the safety provisions on the scissor lift ................................................................................20
2.7.1 Emergency stop button ..........................................................................................................................21
2.7.2 Dead man's switch .................................................................................................................................21
2.7.3 Safety prop.............................................................................................................................................21
2.7.4 Protective guardrail ................................................................................................................................21
2.7.5 Visual driving alarm/descent protection..................................................................................................21
2.7.6 Pipe/hose rupture safety device.............................................................................................................21
2.7.7 Emergency descent device...................................................................................................................22
2.7.8 Acoustic driving alarm/descent protection..............................................................................................22
2.7.9 Speed limiter ..........................................................................................................................................22
2.7.10 Tilt indicators..........................................................................................................................................23
2.7.11 Other safety provisions...........................................................................................................................23

HL-140 E12 / HL-160 E12 / HL-190 E12 / HL-220 E12
N-120EL12 / N-140EL12 / N-165EL12 / N-195EL12
Rev. F
8/2/18 Page 4
3 Controls................................................................................................................................................. 26
3.1 Overview ................................................................................................................................................26
3.2 The control box.......................................................................................................................................27
3.2.1 The control panel....................................................................................................................................28
3.3 Main switch.............................................................................................................................................29
4 Machine compartments......................................................................................................................... 30
4.1 Introduction.............................................................................................................................................30
4.2 Battery compartments............................................................................................................................30
4.3 Electrical box..........................................................................................................................................31
4.4 Hydraulic oil compartment......................................................................................................................32
4.5 Auxiliary switch raise/descend ...............................................................................................................33
4.6 Mains plug for battery charger................................................................................................................33
5 Normal use............................................................................................................................................ 34
5.1 Preparations before use.........................................................................................................................34
5.2 Starting...................................................................................................................................................34
5.3 Switching off...........................................................................................................................................36
5.4 Platform during transport........................................................................................................................36
5.5 Battery state-of-charge meter.................................................................................................................37
6 Transport............................................................................................................................................... 39
6.1 Towing....................................................................................................................................................39
6.1.1 Introduction.............................................................................................................................................39
6.1.2 Releasing the multiple disc brakes.........................................................................................................39
6.1.3 Point of special interest..........................................................................................................................40
6.2 Transport................................................................................................................................................40
6.2.1 Introduction.............................................................................................................................................40
6.2.2 Preparation.............................................................................................................................................41
6.2.3 Points of attention...................................................................................................................................41
7 Maintenance ......................................................................................................................................... 42
7.1 Maintenance overview............................................................................................................................42
7.1.1 Protective guardrail ................................................................................................................................43
7.2 Overviews...............................................................................................................................................44
7.2.1 Lubrication points...................................................................................................................................44
7.2.2 Tightening torques..................................................................................................................................45
7.3 Maintenance procedures........................................................................................................................45
7.3.1 Installing and removing the safety props................................................................................................45
7.3.2 Topping up the hydraulic system............................................................................................................46
7.3.3 Lubrication..............................................................................................................................................46
7.3.4 Check the tilt safety device.....................................................................................................................46
7.3.5 Inspecting the scissor mechanism .........................................................................................................47
8 Troubleshooting.................................................................................................................................... 48
9 Disposal................................................................................................................................................ 49
9.1 Introduction.............................................................................................................................................49
9.2 Disposal procedure ................................................................................................................................49
10 Technical specifications........................................................................................................................ 50
10.1 Technical specifications for HL-140 E12 / N-120EL12 ..........................................................................50
10.2 Technical specifications for HL-160 E12 / N-140EL12...........................................................................51
10.3 Technical specifications for HL-190 E12 / N-165EL12...........................................................................52
10.4 Technical specifications for HL-220 E12 / N-195EL12...........................................................................53

HL-140 E12 / HL-160 E12 / HL-190 E12 / HL-220 E12
N-120EL12 / N-140EL12 / N-165EL12 / N-195EL12
Rev. F
Page 5 8/2/18
11 EC Declaration...................................................................................................................................... 54

HL-140 E12 / HL-160 E12 / HL-190 E12 / HL-220 E12
N-120EL12 / N-140EL12 / N-165EL12 / N-195EL12
Rev. F
8/2/18 Page 6
1 General information
1.1 Use of this instruction manual
1.1.1 Objective
This instruction manual is intended for the users of the following scissor lifts:
HL-140 E12 / N-120EL12
HL-160 E12 / N-140EL12
HL-190 E12 / N-165EL12
HL-220 E12 / N-195EL12
1.1.2 Symbols used in this instruction manual
1.2 Standard equipment
Control box with a plug-in connection, which can be used on the platform and on the bottom
carriage.
Auxiliary switch for raising and lowering, on the electrical box.
Proportional drive.
Emergency descent device
Driving alarm.
Non-marking tyres
1.3 Additional documentation
Parts list.
Electrical and hydraulic diagram.
Scissor lift book (logbook).
Battery charger manual.
Documentation set for central grease lubrication system (option).
Comment
A comment gives additional information.
Note!
Failure to heed an instruction with this symbol and text may result in damage to the scissor
lift.
Warning
Failure to heed an instruction with this symbol and text may result in serious physical injury
or serious damage to the scissor lift.

HL-140 E12 / HL-160 E12 / HL-190 E12 / HL-220 E12
N-120EL12 / N-140EL12 / N-165EL12 / N-195EL12
Rev. F
Page 7 8/2/18
1.4 Options
AC 230 V connection on the platform.
Flashing beacons in addition to the acoustic driving alarm.
Ability to drive the scissor lift when fully extended.
Central grease lubrication system
U.K. specifications
1.5 CE marking
See the Declaration of Conformity.
1.6 Scissor lift identification (type plate)
The type plate contains information specific to the scissor lift.
1.6.1 Location of the type plate
The scissor lift's type plate is located behind the left-rear wheel.
The type plate contains the following information:
1. the manufacturer's name, address and telephone number
2. the model
3. the total weight (kg)
4. the chassis number
5. the year of construction
6. the nominal power (kW)
7. the maximum permissible weight on the platform when retracted (kg)
8. the maximum permissible weight on the platform when extended (kg)
Note!
Never remove the type plate.
Type plate

HL-140 E12 / HL-160 E12 / HL-190 E12 / HL-220 E12
N-120EL12 / N-140EL12 / N-165EL12 / N-195EL12
Rev. F
8/2/18 Page 8
9. the maximum horizontal force (N)
10. the maximum angle of inclination (°)
11. the maximum wind speed (m/s)
12. the maximum tilt (°)
13. the maximum height (m)
14. the maximum height when mobile
15. the minimum permissible temperature (°C)
16. the maximum operating pressure (bar)
1.7 Terms of delivery and warranty
1.7.1 Terms of delivery
All sales agreements with HOLLAND LIFT INTERNATIONAL B.V. are subject to the Metaalunie
terms and conditions.
1.7.2 Warranty
See the terms of delivery for the length of the warranty.
1.8 Intended use and modifications
1.8.1 Intended use
The scissor lift is only intended to be used to allow people to work at a height. The maximum load of
the platform (see type plate) must not be exceeded under any circumstances. Any other use is
contrary to the scissor lift's intended use. Only use the scissor lift in enclosed spaces with an
ambient temperature of between -15 °C and +40 °C.
1.8.2 Modifications
Modifications may only be made to the scissor lift after written permission has been obtained from
the management of HOLLAND LIFT INTERNATIONAL B.V.
The information contained in this instruction manual is based on the information regarding
constructions, material properties and work methods that was known to us at the time of publication.
We therefore reserve the right to make construction modifications. For this reason, HOLLAND LIFT
INTERNATIONAL B.V. also reserves the right to make alterations to the content of the instruction
manual without any prior notice.
Components may only be replaced by components provided by HOLLAND LIFT INTERNATIONAL
B.V. or components which can be considered to be of a comparable quality. HOLLAND LIFT
INTERNATIONAL B.V. reserves the right to decide whether these components are of a comparable
quality. The manufacturer can only be held liable if a written declaration stating that the components
are of comparable quality has been obtained from the manufacturer.

HL-140 E12 / HL-160 E12 / HL-190 E12 / HL-220 E12
N-120EL12 / N-140EL12 / N-165EL12 / N-195EL12
Rev. F
Page 9 8/2/18
1.9 Service and technical support
HOLLAND LIFT INTERNATIONAL B.V.
Anodeweg 1
1627 LJ Hoorn
The Netherlands
T+31 (0)229-285555
F+31 (0)229-285550
E[email protected]
Wwww.hollandlift.com

HL-140 E12 / HL-160 E12 / HL-190 E12 / HL-220 E12
N-120EL12 / N-140EL12 / N-165EL12 / N-195EL12
Rev. F
8/2/18 Page 10
2 Safety
2.1 Emergency procedures
2.1.1 Emergency stop
To disable all of the scissor lift's functions:
Press the emergency stop button.
2.1.2 Contact with high-voltage power lines
Observe the following if the scissor lift comes into contact with high-voltage power lines:
1. Remain on the platform.
2. Drive the scissor lift out of the danger area.
3. Make sure bystanders do not touch the scissor lift.
4. Have the power disconnected from the high-voltage power lines.
5. Exit the scissor lift when the high-voltage power line is no longer energised.
2.2 Safety instructions
2.2.1 General information
Avoid any situation that may endanger the users of the scissor lift or any bystanders.
It is strictly forbidden:
• to lower hanging loads onto the scissor lift
• to use the scissor lift to hoist loads
• to attach advertising boards or banners to the scissor lift
• to increase the surface area of the platform
• to stand on the guardrails surrounding the platform
• to raise the height of the platform floor
• to use any type of ladder on the platform
• to enter or exit the platform in the raised position
• to tow the scissor lift on public roads
After every (major) repair, the scissor lift must be inspected and approved by an expert.
If any modifications or repairs are carried out which may affect the scissor lift's stability,
strength or performance, the scissor lift must be reinspected and approved by HOLLAND
LIFT INTERNATIONAL B.V.
Any inspections, tests, repairs or modifications must be recorded in the scissor lift logbook.
The weighted root mean square acceleration value (vibrations) that the user is subjected to
during use of the scissor lift is not greater than 2.5 m/s².