HOLLAND LIFT HL-190 D25 4WD/P/N User manual

User Manual
(translation of original version)
Combistar Scissor Lifts
HL-190 D25 4WD/P/N / B-165DL25 4WD/P/N
HL-220 D25 4WD/P/N / B-195DL25 4WD/P/N

HL-190 D25 4WD/P/N / HL-220 D25 4WD/P/N
B-165DL25 4WD/P/N / B-195DL25 4WD/P/N
Rev. A
Page 2 5/2/18
© 2011, HOLLAND LIFT INTERNATIONAL B.V., Hoorn, the Netherlands.
No part of this publication may be copied and/or published by means of printing, photocopying, microfilm or any other way
whatsoever, without the prior written permission of HOLLAND LIFT INTERNATIONAL B.V.

HL-190 D25 4WD/P/N / HL-220 D25 4WD/P/N
B-165DL25 4WD/P/N / B-195DL25 4WD/P/N
Rev. A
5/2/18 Page 3
Contents Page
1 General information ................................................................................................................................ 5
1.1 Use of this instruction manual ..................................................................................................................5
1.1.1 Objective ..................................................................................................................................................5
1.1.2 Symbols used in this instruction manual ..................................................................................................5
1.2 Standard equipment.................................................................................................................................5
1.3 Additional documentation.........................................................................................................................5
1.4 Optional extras .........................................................................................................................................5
1.5 CE marking...............................................................................................................................................6
1.6 Scissor lift identification (type plate).........................................................................................................6
1.6.1 Location of the type plate.........................................................................................................................6
1.7 Delivery conditions and warranty .............................................................................................................7
1.7.1 Delivery conditions...................................................................................................................................7
1.7.2 Warranty...................................................................................................................................................7
1.8 Intended use and modifications................................................................................................................7
1.8.1 Intended use.............................................................................................................................................7
1.8.2 Modifications ............................................................................................................................................7
1.9 Service and technical support ..................................................................................................................8
2 Safety...................................................................................................................................................... 9
2.1 Emergency procedures............................................................................................................................9
2.1.1 Emergency stop .......................................................................................................................................9
2.1.2 Contact with electrical (high voltage) cables............................................................................................9
2.2 Safety instructions....................................................................................................................................9
2.2.1 General information..................................................................................................................................9
2.2.2 Safety instructions during normal use ....................................................................................................10
2.2.3 Safety regulations during maintenance..................................................................................................11
2.2.4 Safety regulations when working on the electrical system.....................................................................11
2.2.5 Safety regulations when working on the hydraulic system.....................................................................11
2.3 Liability ...................................................................................................................................................11
2.4 Users......................................................................................................................................................11
2.5 Intended use...........................................................................................................................................12
2.6 Stickers on the scissor lift.......................................................................................................................13
2.6.1 Stickers on the front of the scissor lift.....................................................................................................13
2.6.2 Stickers on the left-hand side of the scissor lift ......................................................................................14
2.6.3 Stickers on the right-hand side of the scissor lift....................................................................................15
2.6.4 Stickers on the platform..........................................................................................................................16
2.6.5 Stickers in the valve/electrical compartment. .........................................................................................17
2.6.6 Sticker on the engine..............................................................................................................................18
2.6.7 Sticker on the control box.......................................................................................................................18
2.7 Location of the safety devices on the scissor lift ....................................................................................19
2.7.1 Emergency stop button ..........................................................................................................................20
2.7.2 Safety bracket ........................................................................................................................................20
2.7.3 Protective scissor skirt............................................................................................................................20
2.7.4 Driving alarm - visual..............................................................................................................................20
2.7.5 Emergency descent device....................................................................................................................21
2.7.6 Driving alarm – acoustic.........................................................................................................................22
2.7.7 Speed limiter ..........................................................................................................................................22
2.7.8 Tilt indicator............................................................................................................................................22
2.7.9 Overload safety device...........................................................................................................................23
2.7.10 Lifting cylinder safety device ..................................................................................................................23
2.7.11 Pipe/hose break safety device ...............................................................................................................24

HL-190 D25 4WD/P/N / HL-220 D25 4WD/P/N
B-165DL25 4WD/P/N / B-195DL25 4WD/P/N
Rev. A
Page 4 5/2/18
3 Controls................................................................................................................................................. 25
3.1 Overview ................................................................................................................................................25
3.2 The control box.......................................................................................................................................26
3.2.1 The main control panel...........................................................................................................................27
3.2.2 Prop control panel..................................................................................................................................28
4 Valve and electrical compartment......................................................................................................... 29
4.1 Main switch.............................................................................................................................................29
4.2 Control box.............................................................................................................................................30
4.2.1 Control panel on the control box ............................................................................................................30
4.2.2 Fuses......................................................................................................................................................30
5 Engine compartment............................................................................................................................. 31
6 Normal use............................................................................................................................................ 32
6.1 Preparations before use.........................................................................................................................32
6.2 Starting...................................................................................................................................................32
6.3 Turning off ..............................................................................................................................................32
6.4 Sliding door safety device (optional) ......................................................................................................33
6.5 Platform during transport........................................................................................................................33
6.6 Oscillating axle.......................................................................................................................................33
6.7 Automatically levelling the prop cylinders...............................................................................................34
7 Transport............................................................................................................................................... 35
7.1 Towing....................................................................................................................................................35
7.1.1 Introduction.............................................................................................................................................35
7.1.2 Releasing the multiple disc brakes.........................................................................................................35
7.1.3 Points of attention...................................................................................................................................36
7.2 Transport................................................................................................................................................36
7.2.1 Introduction.............................................................................................................................................36
7.2.2 Preparation.............................................................................................................................................37
7.2.3 Points of attention...................................................................................................................................37
8 Maintenance ......................................................................................................................................... 38
8.1 Maintenance overview............................................................................................................................38
8.2 Overviews...............................................................................................................................................39
8.2.1 Protective scissor skirt............................................................................................................................39
8.2.2 Lubrication points...................................................................................................................................39
8.2.3 Tightening torques..................................................................................................................................41
8.3 Maintenance procedures........................................................................................................................41
8.3.1 Installing and removing the safety brackets ...........................................................................................41
8.3.2 Topping up the hydraulic system............................................................................................................42
8.3.3 Lubrication..............................................................................................................................................42
8.3.4 Check the tilt safety device.....................................................................................................................42
8.3.5 Inspecting the scissor mechanism .........................................................................................................42
9 Rectifying faults..................................................................................................................................... 44
10 Disposal................................................................................................................................................ 45
10.1 Introduction.............................................................................................................................................45
10.2 Disposal procedure ................................................................................................................................45
11 Technical specifications........................................................................................................................ 46
11.1 Technical specifications for HL-190 D25 4WD/P/N / B-165DL25 4WD/P/N...........................................46
11.2 Technical specifications for HL-220 D25 4WD/P/N / B-195DL25 4WD/P/N...........................................47
12 EC Declaration...................................................................................................................................... 48

HL-190 D25 4WD/P/N / HL-220 D25 4WD/P/N
B-165DL25 4WD/P/N / B-195DL25 4WD/P/N
Rev. A
5/2/18 Page 5
1 General information
1.1 Use of this instruction manual
1.1.1 Objective
This instruction manual is intended for the users of the following scissor lifts:
HL-190 D25 4WD/P/N / B-165DL25 4WD/P/N
HL-220 D25 4WD/P/N / B-195DL25 4WD/P/N
1.1.2 Symbols used in this instruction manual
1.2 Standard equipment
1. Control box with a plug-in connection, which can be used on the bottom carriage and on the
platform.
2. Auxilliary switch for raising and lowering in the valve/electrical compartment.
3. Proportional drive.
4. Unidirectional extendable platform.
1.3 Additional documentation
HATZdiesel engine documentation set.
Parts catalogue.
Electrical and hydraulic diagram.
Logbook.
1.4 Optional extras
230 V AC connection on the platform.
Flashing lights in addition to the acoustic driving alarm.
Sliding door on the side of the platform.
Possibility to drive the scissor lift when fully extended.
Easylubelubrication system (10 lubrication points).
Comment
A comment gives additional information.
Note!
If an instruction with this symbol and title is ignored, it may result in the scissor lift becoming
damaged.
Warning
If an instruction with this symbol and title is ignored, it may lead to serious physical injury or
serious damage to the scissor lift.