HOLOPHANE Predator Medium Floodlight Wet Location Manual

Installation and
Maintenance
Manual
AFTER INSTALLATION DELIVER THIS
MANUAL TO OWNER
IM-62-E
GR421
1. INTRODUCTION
1.1 Product Description. The Predator floodlights have been
designed and tested in accordance with UL1572. These floodlights
are suitable for use in wet locations.
- The floodlight model size is referred in Figure 1.
- Major components of the floodlight are identified in Figure 1.
- The Predator floodlights have been designed to allow permanent
installation of the yoke or knuckle fitter or box mount and housing
while still providing easy maintenance and repair.
- The lamp, all electrical components, and the reflector can be
accessed by opening the door.
- Using a socket wrench, the door can be opened by loosening
captive door screws.
- All electrical components and the lens are contained on the door
and the door can be removed easily and without tools (once the
captive door screws are loosened).
®
Predator
Medium Floodlight
Wet Location
- Doors can be replaced as units and repaired in a shop under
protected conditions.
-The reflector located within the housing can be replaced as
needed. Different types of reflectors will provide different light
distributions.
1.2 Alternate Information Sources. If additional
questions arise relative to the Predator floodlight that this document
or your supplier cannot answer please refer them to:
Holophane, Field Service Department
P.O. Box 3004
Newark, OH 43058-3004
866-759-1577
2. INSTALLATION
2.1 Tools and Materials Required. The following tools
and materials are required during installation of the Predator
floodlight:
Table 1. Installation Tools and Materials
DESCRIPTION USE
3/8" hex head socket wrench Captive door screws
3/4" hex head wrench Yoke bolt
1/2" hex head wrench Box Mount
9/16 hex head socket wrench Knuckle fitter bolt and set screw
Pliers Cord grip (if applicable)
Torque wrench Captive door screws, set
(inch and foot lbs) screws and bolts
Wire nuts
2.2 Yoke Mount Installation.
2.2.1 Bolt the yoke to the mounting structure using either two 3/8"
bolts or one 1/2" grade 5 bolt. Tighten bolts securely (30-35 ft. lbs.
for 3/8" bolts or 50-60 ft. lbs. for 1/2" bolt). These bolts are not
provided.
2.2.2 Loosen the captive door screws attaching the door to the
housing. Open the door. See Figure 1.
2.2.3 Detach the power disconnect plug from the disconnect
receptacle in the housing.
2.2.4 If needed, remove the door by removing the cotter pin from
the hinge pin and sliding the door hinge pins out of the housing.
NOTE POWER CORD FITTING
The threaded hole in the back of the housing is tapped for 1/2-14
NPT.
2.2.5 Use UL approved watertight power cord fittings (not
provided) on all installations where fittings are required.
2.2.6 Remove clear protective cover and install watertight fitting.
Tighten securely.
2.2.7 Make all wiring connections in accordance with approved
wiring methods. Ensure that all supply wires and supply wire
connections are retained between the folds of the wire shield in the
housing.
2.2.8 If the door was removed as in 2.2.4 reinstalll the door by
sliding the door hinge pins into the housing. Insert the cotter pin
through the hinge pin.
WARNING-READ THESE INSTRUCTIONS
CAREFULLYBEFORE ATTEMPTING TO INSTALL OR
MAINTAIN THIS FIXTURE. WORK MUST BE DONE
BY QUALIFIED PERSONNEL.
WARNING-BE CERTAIN THAT ALL ELECTRICAL
POWER IS DISCONNECTED FROM THE FIXTURE
BEFORE INSTALLING OR MAINTAINING THE FIXTURE.
WARNING-FOLLOW LAMP MANUFACTURER'S
OPERATING AND MAINTENANCE INSTRUCTIONS.
IMPORTANT SAFETY INSTRUCTIONS
FAILURE TO FOLLOW THESE WARNINGS MAY
RESULT IN DEATH, INJURY OR SIGNIFICANT
PROPERTY DAMAGE.

Figure 1
W H D Weight
16-7/8" 22-3/4" 10-1/2" 46 lbs.
GR420
2.2.9 Insert the door disconnect plug into the disconnect recep-
tacle in the housing.
2.2.10 Securely install the proper lamp.
2.2.11Close the door. Thread the captive door screws into the
housing. Tighten the captive door screws to 55 in. lbs. torque. This
is required for watertight door seal.
2.2.12 Aim the floodlight restricting mounting to +90ofrom vertical
lamp base down.
2.2.13 Tighten the 1/2" diameter yoke bolts securely (approx. 50
ft.lb. recommended).
2.2.14 Energize the floodlight. Check its operation and for proper
area illumination. Adjust the aiming point as needed but within the
limits of the mounting restrictions.
2.3 Knuckle Fitter Mount Installation.
2.3.1 Slip the slip fitter of the knuckle fitter over the pole-top, tenon
or pipe bracket. Lightly tighten all four set screws evenly against
the pole-top, tenon or pipe bracket.
WARNING
DO NOT MOUNT THE KNUCKLE FITTER TO A
TENON OR BRACKET THATIS MORE THAN 30
DEGREES FROM VERTICAL. MOUNTING AT AN
ANGLE GREATER THAN 30 DEGREES MAYRESULT
IN DISENGAGEMENT OF THE FITTER AND RESULT
IN SERIOUS INJURYOR DEATH.
2.3.2 Loosen the captive door screws attaching the door to the
housing. Open the door.
2.3.3 Detach the power disconnect plug from the disconnect
receptacle in the housing.
2.3.4 If needed, remove the door by removing the cotter pin from
the hinge pin and sliding the door hinge pins out of the housing.
2.3.5 Make all wiring connections in accordance with approved
wiring methods. Ensure that all supply wires and supply wire
connections are retained between the folds of the wire shield in the
housing.
2.3.6 If the door was removed as in 2.3.4 reinstalll the door by
sliding the door hinge pins into the housing. Insert the cotter pin
through the hinge pin.
2.3.7 Insert the door disconnect plug into the disconnect recep-
tacle in the housing.
2.3.8 Securely install the proper lamp.
2.3.9 Close the door. Thread the captive door screws into the
housing. Tighten the captive door screws to 55 in. lbs. torque. This
is required for watertight door seal.
Figure 2
GR509B

Figure 3
GR419
2.3.10 Aim the floodlight restricting mounting to +90ofrom vertical
lamp base down.
2.3.11 Tighten the 3/8" diameter knuckle fitter bolt securely
(approx. 16 ft.lb. recommended). Tighten (4) 3/8 set screws to 16
ft. lbs. See Figure 2.
2.3.12 Energize the floodlight. Check its operation and for proper
area illumination. Adjust the aiming point as needed but within the
limits of the mounting restrictions.
2.4 Box Mount Installation.
2.4.1 Mount the thru-way box to the mounting structure using 3/8"
fasteners (not provided).
2.4.2 Loosen the captive door screws attaching the door to the
housing. Open the door.
2.4.3 Detach the power disconnect plug from the disconnect
receptacle in the housing.
2.4.4 If needed, remove the door by removing the cotter pin from
the hinge pin and sliding the door hinge pins out of the housing.
2.4.5 Use UL approved watertight fittings (not provided) on all
installation.
2.4.6 Remove clear protective cover and install watertight fitting.
Tighten securely.
2.4.7 Mount unit to cast box with the four 5/16 hex bolts with
lockwashers supplied. The steel reinforcing plate must be installed
inside the housing as shown in Figure 3. Be sure to install the
gasket between box and unit supplied. Tighten bolts securely
(approximately 15 ft. lbs.)
2.4.8 Make all wiring connections in accordance with approved
wiring methods. Ensure that all supply wires and supply wire
connections are retained between the folds of the fiber heat shield
in the housing.
2.4.9 If the door was removed as in 2.4.4, reinstall the door by
sliding the door hinge pins into the housing. Insert the cotter pin
through the hinge pin.
2.4.10 Insert the door disconnect plug into the disconnect
receptacle in the housing.
2.4.11 Securely install the proper lamp type.
2.4.12 Close the door. Thread the captive door screws into the
housing. Tighten captive door screws to 55 in. lbs. torque. This is
required for water tight door seal.
2.4.13 Refer to the identification label on the unit for mounting
restrictions.
2.4.14 Energize the floodlight. Check its operation and for proper
area illumination.
3. MAINTENANCE
3.1 Relamping and cleaning.
3.1.1 Deenergize the floodlight.
3.1.2 Wipe off the exterior of floodlight to remove dirt or debris that
could enter when the door is opened.
3.1.3 Loosen the captive door screws attaching the door to the
housing. Open the door.
3.1.4 Remove the lamp.
3.1.5 Securely install a proper new lamp.
3.1.6 Wash both sides of the lens.
CAUTION
KEEP ELECTRICAL COMPONENTS DRY. DO NOT USEABRASIVE
CLEANSERS ON THE GLASS OR REFLECTOR. LOSS OF OPTICAL
PERFORMANCE AND SUBSEQUENT GLASS BREAKAGE COULD
RESULT.
3.1.7 Check the condition of the door gasket and seal area on the
housing. Ensure that no damage exists that could affect seal
integrity.
3.1.8 Check the interior of the housing and door for evidence of
damage or potentially hazardous conditions.
WARNING
FOR REPLACEMENT OF ANY DAMAGED
COMPONENTS, ESPECIALLY THOSE THATMAY
PREVENT THE PROPER SEALING OF THE FIXTURE
(CONTACT HOLOPHANE FIELD SERVICE
DEPARTMENT). FAILURE TO DO SO MAYRESULT
IN SIGNIFICANT PROPERTY DAMAGE.
3.1.9 Wipe the gasket and seal area clean with a clean, dry rag
and ensure that no dirt or debris will prevent an adequate seal
during closing.
3.1.10 Close the door. Tighten the captive door screws to 55 in.
lbs. torque. This is required for watertight door seal.
3.2 Door Replacement/Repair.
3.2.1 De-energize the floodlight.
3.2.2 Wipe off the exterior of floodlight to remove dirt or debris
that could enter when the door is opened.
3.2.3 Loosen the captive door screws attaching the door to the
housing. Open the door.
3.2.4 Detach the power disconnect.
3.2.5 Remove the cotter pin from the hinge pin.
3.2.6 Slide the door hinge pins from the housing.

3.3 Electrical Component Replacement. Electrical
components mounted on the door can be replaced as follows:
3.3.1 Tag electrical leads for use when installing the new
components.
3.3.2 Break electrical connections.
3.3.3 Remove the attaching hardware and retain for reuse.
3.3.4 Remove the electrical component.
3.3.5 If needed during installation, remove any electrical or heat
insulating components from the removed electrical component.
Install them onto the new component.
3.3.6 Place the new component into position.
3.3.7 Install the attaching hardware. Tighten securely.
3.3.8 Make electrical connections in accordance with wire tags
and approved wiring practices.
3.4 Door Installation.
3.4.1 Slide the door hinge pins into the housing.
3.4.2 Insert the cotter pin through the hinge pin.
3.4.3 Insert the door disconnect plug into the disconnect recep-
tacle in the housing.
3.4.4 Check the condition of the door gasket and seal area on the
housing. Ensure that no damage exists that could affect seal
integrity.
3.4.5 Check the interior of the housing and door for evidence of
damage or potentially hazardous conditions.
WARNING
FOR REPLACEMENT OF ANY DAMAGED
COMPONENTS, ESPECIALLY THOSE THATMAY
PREVENT THE PROPER SEALING OF THE FIXTURE
(CONTACT HOLOPHANE FIELD SERVICE
DEPARTMENT). FAILURE TO DO SO MAYRESULT
IN SIGNIFICANT PROPERTY DAMAGE.
3.4.6 Wipe the gasket and seal area clean with a clean, dry rag
and ensure that no dirt or debris will prevent an adequate seal
during closing.
3.4.7 Close the door. Tighten the captive door screws to 55 in.
lbs. torque. This is required for watertight door seal.
3.4.8 Energize the floodlight. Check its operation and for proper
area illumination.
4. OPTIONS OR ACCESSORIES
The following options or accessories may be present on your
installation.
4.1 Shield Installation and Maintenance. When
installed, these limit the horizontal spread of emitted light.
4.1.1 Remove the captive door screws from the side of the door.
See Figure 4.
4.1.2 Align the mounting hole in the shields with holes in the door.
Place the shield on the side of the door.
4.1.3 Insert the screw through the shield mounting holes and the
door and thread into the housing. Tighten captive door screws to
55 in. lbs. torque. This is required for water tight door seal.
4.1.4 Clean accumulated dust and dirt from door before relamping.
4.2 Visor Installation and Maintenance. When
installed, the visor limits the vertical spread of emitted light.
4.2.1 Attach the clips to the visor, one in the center and one on
each corner at approximately the location of the holes. The visor
goes into the narrow side of the clip. See Figure 5.
4.2.2 Fasten the visor with the clips to the door assembly. Asmall
screwdriver can be used to spread the leg of clips to start them
over the cast rib on the door.
NOTE
Three 3/16" diameter holes in visor can be used as a template if the
installer chooses to drill holes through the casting rib and fasten the
visor to the door with screws (not included). Screws are
recommended in high wind and rough service areas.
4.2.3 Clean accumulated dust and dirt from visor when relamping.
Figure 4
GR422
Figure 5
GR423

Acuity Lighting Group, Inc.
214 Oakwood Ave., Newark, OH 43055
IM-62-E 8/06 2006 Acuity Lighting Group Inc.
Visit our web site at www.holophane.com
Printed in USA
®
Figure 6
GR424
4.3 Wire Guard Installation and Maintenance. When
installed, the wire guard helps protect the tempered glass lens from
damage.
4.3.1 Loosen the captive door screws. See Figure 6.
4.3.2 Slide the mounting loops in the wire guard over all four
screws.
4.3.3 Tighten captive door screws to 55 in. lbs. torque. This is
required for watertight door seal.
5. Limited Warranty and Limitation of Liability
The Holophane limited warranty and limitation of liability is published
in the "Terms and Conditions" section of the current Holophane
buyer's guide, and is available from your local Holophane sales
representative.