Holzstar KGZ210 E User manual

KGZ 210 E
Operating Instructions
KGZ 210 E
Chop- and Mitre Saw
KGZ 255 E
KGZ 255 E

2KGZ Series | Version 2.02 | EN
Imprint
Product identification
Chop- and Mitre Saw Item number
KGZ 210 E 5702210
KGZ 255 E 5702255
Manufacturer
Stürmer Maschinen GmbH
Dr.-Robert-Pfleger-Str. 26
D-96103 Hallstadt/Bamberg
Fax: [phone] - 55
Email: [e-mail]
Internet: www.holzstar.de
Information about the operating instructions
Genuine operating instructions
Published: 03.08.2020
Version: 2.02
Language: English
Author: MS/FL
Copyright information
Copyright © 2020 Stürmer Maschinen GmbH, Hallstadt,
Germany.
Stürmer is the sole owner of the content of these operat-
ing instructions.
Forwarding and reproduction of this document as well as
use and notification of its content is not permitted without
explicit consent. Infringements will lead to claims for
damages.
Subject to technical modifications and changes.
Contents
Imprint..................................................... 2
Contents ................................................. 2
1 Introduction ............................................. 3
1.1 Copyright ............................................................ 3
1.2 Customer service................................................ 3
1.3 Disclaimer ........................................................... 3
2 Safety ....................................................... 3
2.1 Legend of Symbols ............................................. 3
2.2 Operator responsibility........................................ 4
2.3 Requirements to Staff......................................... 4
2.4 Personal Protective Equipment ......................... 5
2.5 Safety Labels on the Chop- and Mitre Saw ........ 5
2.6 Safety Warnings for Lasers ................................ 6
2.7 General Safety Instruction for the Electrical Tools...6
2.8 General Safety Rules.......................................... 8
2.9 Additional Safety Rules for the Chop- and Mitre Saw...8
3 Intended Use ......................................... 10
4 Technical Data....................................... 11
4.1 Table................................................................. 11
4.2 Type Plate KGZ 210 E...................................... 12
5 Transport, Packaging and Storage...... 12
5.1 Delivery and Transport ..................................... 12
5.2 Packaging ......................................................... 13
5.3 Storage ............................................................. 13
6 Description of the Device..................... 14
6.1 Scope of Delivery.............................................. 15
7 Setting up and Installation ................... 15
7.1 Set up the Chop- and Mitre Saw....................... 15
7.2 Electrical Connection........................................ 17
8 Operation the Chop- and Mitre Saw .... 17
8.1 Adjustment Options on the Model KGZ 210 E..... 18
8.2 Adjustment Options on the Model KGZ 255 E..... 21
8.3 Double mitre cut Model KGZ 255 E .................. 23
8.4 Setting the Maximum Cutting Depth
(Model KGZ 210 E and KGZ 255 E) ................. 24
8.5 Operation of the laser modelKGZ 255 E........... 25
8.6 Workpiece clamp .............................................. 25
8.7 Table extension ................................................ 25
9 Care, maintenance and repairs............ 26
9.1 Care after finish work........................................ 26
9.2 Replacement the Saw Blade ............................ 26
9.3 Electric brake modelKGZ 255 E ....................... 27
9.4 Maintenance and repairs .................................. 27
10 Troubleshooting.................................. 29
11 Disposal, reusing used machines ..... 29
11.1 Decommissioning ........................................... 29
11.2 Disposal via municipal collection points.......... 29
11.3 Disposal of electrical equipment..................... 30
11.4 Disposing of lubricants.................................... 30
12 Electrical Wiring Diagrams................. 30
13 Spare parts .......................................... 30
13.1 Spare parts orders.......................................... 30
13.2 Spare parts drawing KGZ 210 E..................... 31
13.3 Spare parts drawing KGZ 255 E..................... 32
14 EC Declaration of Conformity ............ 33

Introduction
KGZ Series | Version 2.02 | EN 3
1 Introduction
You have made an excellent choice in purchasing a
HOLZSTAR Chop- and Mitre Saw.
Carefully read the operating instructions prior to
commissioning.
They describe correct commissioning, intended use and
safe as well as efficient operation and maintenance of
your chop- and mitre saw.
The operating instructions form part of the wood band
saw. Keep these operating instructions at the installation
location of your chop- and mitre saw. Also observe the
local accident prevention regulations and general safety
regulations for the use of the chop- and mitre saw.
1.1 Copyright
The contents of these operating instructions are pro-
tected by copyright. Their application is permitted within
the context of the use of the chop- and mitre saw. Any
further use shall not be permitted without written consent
by the manufacturer. For the protection of our products,
we shall register trademark, patent and design rights, as
this is possible in individual cases. We strongly oppose
any infringement of our intellectual property.
1.2 Customer service
Please contact your specialist retailer if you have any
questions regarding your chop- and mitre saw or require
any technical information. Your specialist retailer will be
happy to support you with specialist advice and informa-
tion.
Germany:
Stürmer Maschinen GmbH
Dr.-Robert-Pfleger-Str. 26
D-96103 Hallstadt
Germany
Repair service:
Fax: [phone]-111
Email: [e-mail]
Spare parts orders:
Fax: [phone]-119
Email: [e-mail]
We are always interested in valuable experience and
knowledge gained from using the application, which then
could be shared and be valuable to develop our products
even further.
1.3 Disclaimer
All data in these operating instructions has been com-
piled on the basis of the state-of-the-art, valid standards
and guidelines as well as our many years of expertise
and experience.
The manufacturer shall not be liable for damage in the
following cases:
- Non-observance of these operating instructions
- Unintended use
- Deployment of untrained staff
- Conversions at one's own responsibility
- Technical modifications
- Use of unauthorised spare parts
The actual scope of delivery may deviate from the de-
scriptions and illustrations in this document as a result of
special variants, optional extras or recent, technical
modifications.
The obligations defined in the supply contract shall apply
in addition to the general terms and conditions and the
manufacturer's general terms and conditions as well as
the statutory regulations valid at the time of the conclu-
sion of the contract.
2 Safety
This section provides an overview of all important safety
packages for personal protection as well as safe and reli-
able operation. The sections on individual service life
phases contain additional, specifically applicable safety
information.
2.1 Legend of Symbols
Safety Instructions
Safety instructions in these operating instructions have
been highlighted with symbols. Safety instructions are in-
dicated by signal terms that express the degree of risk
involved.
DANGER!
This combination of symbol and signal term indicates
a directly dangerous situation which may cause death
or serious injury if not averted.

4KGZ Series | Version 2.02 | EN
Safety
Tips and recommendations
Observe the safety information in these operating in-
structions to minimise the risk of personal injury as well
as material damage and prevent hazardous situations.
2.2 Operator responsibility
Operators are defined as the persons who operate the
machine for commercial or profit-based purposes or pro-
vide the machine to third parties for use or application
and bear the legal product responsibility in terms of the
protection of users, staff or third parties during opera-
tion.
Obligations of the operator:
If the machine is used for commercial purposes, opera-
tors are subject to the legal stipulations in terms of occu-
pational safety. For this reason, the safety instructions in
these operating instructions as well as the safety, acci-
dent prevention and environmental protection regulati-
ons valid at the installation location must be complied
with. In this process, the following shall apply in
particular:
- Operators shall obtain information about valid oc-
cupational safety regulations and determine addi-
tional hazards as part of a risk assessment which
result from the specific operating conditions at the
machine's installation location. Said risk as-
sessment shall be reflected in operating instructi-
ons for machine operation.
- During the entire machine operating time operators
must check whether the operating instructions they
created meet current standards and adapt the ope-
rating instructions where necessary.
- Operators shall clearly manage and specify the re-
sponsibilities for installation, operation, trouble-
shooting, maintenance and cleaning.
- Operators must make sure that all persons hand-
ling the machine have read and understood these
operating instructions. Operators must also regu-
larly train staff and notify of the hazards.
- Operators shall provide staff with the required pro-
tective equipment and wearing the required protec-
tive equipment shall be mandatory.
Operators shall also be responsible for maintaining the
machine in a technically perfect condition. For this rea-
son, the following shall apply:
- Operators shall make sure that the maintenance in-
tervals described in these operating instructions
are complied with.
- Operators shall regularly check that the safety
equipment is fully functional and complete.
2.3 Requirements to Staff
Qualifications
The different tasks described in these operating instruc-
tions require different levels of skills in terms of the quali-
fications of operating staff working with the machine.
Exclusively persons of whom it can be expected that
they reliably complete assigned tasks shall be author-
ised to carry out any tasks. Persons whose reactions
have been impaired shall not be authorized, e.g. drug us-
ers, users under the influence of alcohol or medication.
These operating instructions specify the following per-
sonal qualifications for the following tasks:
WARNING!
This combination of symbol and signal term indicates
potentially hazardous situations which may cause
death or serious injury if not averted.
ATTENTION!
This combination of symbol and signal term indicates
a potentially hazardous situation which may cause
minor or light injuries if it is not averted.
IMPORTANT!
This combination of symbol and signal term indi-
cates a potentially dangerous situation which may
cause material damage or harm the environment if it
is not averted.
NOTE!
This combination of symbol and signal term indicates
a potentially dangerous situation which may cause
material damage or harm the environment if it is not
averted.
Tips and recommendations
This symbol highlights useful tips and recommenda-
tions as well as information for efficient and reliable
operation.
WARNING!
Risk from inadequately qualified
persons!
Inadequately qualified persons are unable to assess
the risks when handling the chop- and mitre saw,
thus putting themselves and others at risk of severe
or fatal injuries.
- All work must be carried out by qualified persons
only.
- Keep inadequately qualified persons away from the
work area.

Safety
KGZ Series | Version 2.02 | EN 5
Operating staff:
Operating staff has undergone an induction by the oper-
ator about the entrusted tasks and potential hazards re-
sulting from improper behaviour. Operating staff shall ex-
clusively be permitted to carry out any tasks beyond
operation in normal mode if this has been specified in the
operating instructions and operators have explicitly en-
trusted operating staff with the task.
Qualified electrician:
Due to the electrician's specialised training, know-how,
experience and knowledge of pertinent standards and
regulations the electrician is in a position to work on the
electrical systems, and autonomously identify and avoid
potential hazards.
Specialist staff:
As a result of specialist training, expertise, experience
and skills in terms of the relevant standards and regula-
tions, specialist staff is able to complete the tasks they
are entrusted with and independently identify hazards
and avert risks.
Manufacturer
Certain work must be carried out by manufacturer spe-
cialist staff only. Other staff is not permitted to carry out
this work. Contact our customer service to have the work
carried out.
2.4 Personal Protective Equipment
Personal protective equipment is intended to protect the
health and safety of persons at work. Staff must wear the
personal protective equipment indicated in individual
sections of these operating instructions when carrying
out the different tasks on the machine.
The personal protective equipment is described in the
following section:
2.5 Safety Labels on the Chop- and
Mitre Saw
The following safety labels identifications are attached to
the chop- and mitre saw (Fig. 1) and must be observed.
Fig. 1: Safety labels:1 General mandatory sign |
2 Read operating instructions | 3 Use eye protection I 4 Dis-
connect mains plug I 5 Warning of electrical shock | 6 Use ear
protection | 7 Use protective gloves I 8 SUse safety boots I 9
Warning of laser beam 10 Warning of danger due to rotating
saw blade
If safety labels on the machine are damaged or missing,
this can cause errors, personal injury and material da-
mage. The safety symbols attached to the machine must
not be removed. Damaged safety symbols must be re-
placed immediately.
As soon as the signs are not clearly visible and compre-
hensible at first glance, the machine must be stopped
until new signs have been attached.
Hearing protection
Hearing protection protects against hearing damage
caused by noise.
Head protection
Hearing protection protects against hearing damage
caused by noise. The industrial helmet protects the
head against falling objects and bumping into statio-
nary objects.
Protective eyewear
Protective goggles are intended to protect the eyes
from flying parts
Protective gloves
Protective gloves are intended to protect the hands
from components with sharp objects as well as fric-
tion, abrasion, and deep-cut injuries.
Safety boots
Safety shoes protect feet from pinching, falling parts
and slipping on slippery surfaces.
Protective clothing
Protective clothing is tight-fitting work clothing without
protruding parts, usually with a low tear resistance.
234
15
6789 10

6KGZ Series | Version 2.02 | EN
Safety
2.6 Safety Warnings for Lasers
The chop- and mitre saw has a built-in laser light. The la-
ser is CLASS IIIa. These lasers do not normally present
an optical hazard. However, DO NOT stare at the beam,
as this can cause flash blindness.
- Do not remove or deface any product labels. Re-
moving product labels increases the risk of exposure
to laser radiation.
- The laser beam can be harmful to the eyes. Al-
ways avoid direct expose to eyes. Do not project the
laser beam directly into the eyes or at any object
other than the work piece.
- Do not look directly into the laser-beam-output
aperture during operation.
- Turn the laser on only when making cuts. The la-
ser on the mitre saw is not a toy. Always keep it out
of the reach of children. The laser light emitted from
this device should never be directed toward any per-
son for any reason.
- Always turn the laser beam off when it is not in
use. Leaving the tool on increases the risk of so-
meone inadvertently staring into the laser’s beam.
- Make sure that the laser beam is aimed at a work
piece (such as wood or a rough-coated surface) that
does not have a reflective surface.
- Do not use the chop- and mitre saw on materials
that have shiny, reflective surfaces, such as
sheet metal. The reflective surface could reflect the
beam back at the operator. Be aware that laser light
reflected off of a mirror or any other reflective sur-
faces can also be dangerous.
- Always wear laser protective eyewear when working
on or near reflective surfaces.
- Do not attempt to activate the laser when the tool
housing is removed
- The laser is activated by means of a button switch
that is independent of the main switch for the saw.
- Do not replace the laser light assembly with a
different one. Any repairs must be carried out by
the laser manufacturer or an authorized service
agent.
- Do not attempt to repair the laser guide by yourself.
- Do not attempt to change any parts of the laser
guide.
2.7 General Safety Instruction for the
Electrical Tools
All safety instructions and instructions should be
kept for the future.
1 Workplace safety
a) Keep your work area clean and well-lighted. Disor-
der and poorly lit work areas can lead to serious in-
jury.
b) Do not use the power tool in potentially explosive
atmospheres containing flammable liquids, gases
or dusts. Electrical tools produce sparks that can
ignite the dust or gases.
c) Keep children and other persons away while
using the electrical tool.
If you are distracted, you may lose control of the tool.
2 Electrical safety
a) The connector plug of the power tool must fit into
the socket. The plug must not be changed in any
way. Do not use adapter plugs together with eart-
hed power tools. Unchanged plugs and suitable soc-
kets reduce the risk of electric shock.
b) Avoid direct body contact with grounded surfaces
such as pipes, heaters, stoves and refrigerators.
There is an increased risk of electric shock if your
body is grounded.
c) Keep power tools away from rain or humidity.
Entering of water into a electrical tool increases the
risk of electric shock.
d) Do not misuse the connecting cable to carry or
hang the power tool or to pull the plug out of the
socket. Keep the connecting cable away from heat,
oil, sharp edges, or moving parts. Damaged or
entangled connecting wires increase the risk of
electric shock.
e) If you are working with a electrical tool outdoors,
only use extension cords that are pecifically con-
structed for outdoor use. The use of an extension
cable specifically constructed for outdoor use reduces
the risk of electric shock.
f) If operation of the electrical tool in a humid env-
ironment is unavoidable, use a residual current
circuit breaker. The use of a residual current circuit
breaker reduces the risk of electric shock.
WARNING!
Read all safety instructions, pictures, illustrati-
ons, and technical data that accompany this
electricaltool.
Failure to follow the instructions below may result in
electric shock, fire and/or serious injury.

Safety
KGZ Series | Version 2.02 | EN 7
3 Safety of the person
a) Be careful, consider what you're doing, and you
go to work with a power tool with common sense.
Do not use a electrical tool if you are tired or un-
der the influence of drugs, alcohol or medica-
tion. A second of inattention while using the electri-
cal tool can lead to serious injury.
b) Wear personal protective equipment and safety
goggles at all times.
Wearing personal protective equipment such as a
dust mask, non-slip safety shoes, safety helmet or ear
protection, depending on the type and use of the
electrical tool, will reduce the risk of injury.
c) Reduce the risk of accidental operation. Make
sure the electrical tool is turned off before
connecting, picking up or carrying it to the power
supply and/or battery. If you have your finger on the
switch when carrying the electrical tool or connect the
electrical tool to the power supply switched on, this
may result in injury.
d) Remove adjusting keys and wrenches. A tool or
key located in a rotating part of the power tool may
cause injury.
e) Ensure that you avoid abnormal posture. Make
sure that you stand securely and keep your ba-
lance at all times. This will allow you to better
control the power tool in unexpected situations.
f) Wear appropriate clothing. Do not wear loose clo-
thing or jewelry. Keep hair and clothing away
from moving parts. Loose clothing, jewellery or long
hair may be caught by moving parts.
g) If dust extraction and collection equipment can be
used, it must be connected and used correctly.
The use of a dust extractor may reduce the risk of
dust.
h) Do not weigh yourself in false safety and do not
overstep the safety rules for power tools, even if
you are familiar with the electrical tool after many
uses. Careless action can lead to serious injuries wit-
hin fractions of a second.
4 Use and handling of the electrical tool
a) Do not overload electric tools. Use the right electric
tool for your work. With the right tool, you work better
and more secure in the specified power range.
b) Do not use the electric tool with a defective switch. A
electric tool that cannot be switched on or off is dan-
gerous and must be repaired.
c) Disconnect the plug from the power outlet and/or
remove a detachable battery before adjusting the
unit, changing insert tool parts or putting the po-
wer tool away. This precaution prevents the power
tool from accidentally starting.
d) Store unused electrical tools out of the reach of
children. Do not allow anyone to use the electrical
tool who is not familiar with it or who has not read
these instructions. Power tools are dangerous if
used by unauthorized persons.
e) Maintain the electrical tools and applied tools with
the care. Check that moving parts function cor-
rectly and do not jam, that parts are broken or da-
maged in such a way that the function of the
electrical tool is reduced. Have damaged parts re-
paired before using the electrical tool. Many inju-
ries are caused by poorly maintained power tools.
f) Hold cutting tools sharp and clean. Carefully main-
tained cutting tools with sharp cutting edge are easier
to operate.
g) Maintain the electrical tools and applied tools etc.
according to these instructions. Take into ac-
count the working conditions and the activity to
be performed. The use of the electrical tools for ap-
plications other than those intended can lead to the
dangerous situations.
h) Keep the handles and handle surfaces dry, clean
and free of oil and grease. A slippery grip does not
allow safe operation and control of the electrical tool
in unforeseen situations.
5 Service
a) Have repaired the electrical tool only by the quali-
fied personnel and use only original spare parts.
This will ensure the safety of the electrical tool
b) If it is necessary to replace the power cord, it must be
done by the manufacturer or its representative to avoid a
safety hazard.
Battery Tool Use and Care
a) Recharge only with the charger specified by the
manufacturer. A charger that is suitable for one type of
battery pack may create a risk of fire when used with
another battery pack.
b) Use power tools only with specifically designated
battery packs. Use of any other battery packs may
create a risk of injury or fire.
c)
When Battery pack is not in use, keep it away from
other metal objects, like paper clips, coins, keys, nails,
screws or other small metal object that can make a
connection from one terminal to another.
Shorting the
battery terminals together may cause burns or a fire.
d) User abusive conditions, liquid may be ejected
from the battery. Avoid contact. If contact accidentally
occurs, flush with copious amounts of water. If liquid con-
tacts eyes, seek medical help immediately. Liquid
ejected from the batter may cause irritation or burns.

8KGZ Series | Version 2.02 | EN
Safety
2.8 General Safety Rules
1. Protection from the electrical shock. Do not touch
the grounded surfaces.
2. Storage of the unused tool. Keep tools that are not
in use in a dry, enclosed place and out of the reach of
children.
3. Do not overload the electrical cable. Never pull on
the cable to pull the plug out of the socket. Keep the
cable away from heat, oil and sharp edges
4. Secure the workpiece. If possible, hold the work-
piece with clamps or a vice. This is safer than holding
it by hand.
5. Maintain the tools carefully. Follow the instructions
for lubricating and replacing accessories.
6. Remove adjustment wrench and screw wrench.
Make sure that the adjustment and screw wrench are
removed from the tool before switching on.
7. Prevent the unintentional starting. Make sure that
the switch is in the "off" position when plugged in.
8. Use an extension cord for outdoor use. If the tool
is used outdoors, use only extension cords that are
marked for outdoor use.
2.9 Additional Safety Rules for the
Chop- and Mitre Saw
1. This saw is designed for using on wood and wood-
like products.
2. Select saw blades in relation to the material to be
cut and only use blades that are recommended in
this instruction.
3. Do not use HSS (High Speed Steel) blades! Dama-
ged, warped or deformed blades should not be
used.
4. Operate the saw only then if the protective devices
have been fixed in the correct position. The saw
must be in good working order and properly mainta-
ined.
5. Replace the stage plate if it is defective.
6. Do not use damaged, bent or deformed saw blades.
7. Only use saw blades from the manufacturer and if
they comply with the EN 847-1 standard.
8. Connect chop- and mitre saw to a vacuum cleaner
during sawing.
9. Check the maximum depth of the cut.
10. If you want to saw long workpieces, always use a
support to ensure a stable hold. In addition, fasten
the workpiece with a quick clamping device.
11. Wear suitable personal protective equipment when
necessary, this could include:
- hearing protection to reduce the risk of induced
hearing loss;
- eye protection;
- respiratory protection to reduce the risk of inhala-
tion of harmful dust;
- gloves for handling saw blades (saw blades shall
be carried in a holder wherever practicable) and
rough material.
NOTE!
Read these instructions completely before operating
your device. Keep these instructions for future use.
WARNING!
When using electrical tools, basic safety precautions
must always be taken to prevent the risk of fire,
electric shock and dangerous bodily injury.
WARNING!
Use of any accessories other than those recommen-
ded in this manual may result in personal injury.
WARNING!
- Ensure that the arm is securely fixed when beveling;
- Keep the floor area around the machine level, well
maintained and free of loose materials e.g. chips
and cut-offs;
- Use correctly sharpened saw blades;
- Observe the maximum speed marked on the saw
blade;
- When equipped with a laser: the laser fitted onto this
mitre saw is only designed for this saw. The fitting of
any external, additional or different type of laser is
not permitted. Repairs should only be carried out by
authorised repair agents.
- Please never removing any cut-offs or other parts of
the workpiece from the cutting area while the ma-
chine is running and the cutting head is not in the
rest position;
- Ensure that the machine is always fixed to a bench,
whenever possible.

Safety
KGZ Series | Version 2.02 | EN 9
12.The operator must be adequately trained in the ope-
ration of the chop- and mitre saw and their compo-
nents.
13. Make sure there is adequate lighting provision for
your work area.
14.If the chop- and mitre saw is equipped with a laser,
only use a laser from the manufacturer if a replace-
ment is necessary. Repairs to the laser should only be
carried out by the manufacturer or by authorized per-
sons
15.Wait until the machine has stopped completely and the
cutting head is in its rest position before removing parts
or chips from the machine.
16.Never stand on this tool as damage to saw or serious
injuries could result.
17. Never use the mitre saw near flammable liquids,
vapors, or gases.
18.Remove all nails that may be in the workpiece to pre-
vent sparking that could cause a fire.
19.To avoid fire or toxic reaction, never use gasoline, na-
phtha acetone, lacquer thinner or similar highly vola-
tile solvents to clean the mitre saw.
20.Hold the saw on a bench with a good and safe loadbea-
ring surface to minimize noise and vibration.
21.Only use the handle provided for this purpose to carry
the saw. Disconnect the saw from the power supply
beforehand and secure the cutting head in the locked
position.
22. If the power cord is damaged, it must be replaced by
the manufacturer, its service department or similarly
qualified persons to avoid danger.
23. Allow the saw blade to reach full speed before star-
ting to cut.
24. Do not use damaged or worn saw blades.
25. Make sure that the directional arrow marked on the
blade corresponds with the rotational direction of mo-
tor.
26. Ensure that the movable guards operate freely
without jamming. Never lock the protective equipment
when it is open.
27. Never cut pieces that are too small to be held secu-
rely against the straight guide. Leave enough space
for the hand to be at a safe distance from the saw
blade.
28.Regularly check the saw blade locking screw.
29.Do not operate the machine if any part of the housing
is missing or damaged.
30.Do not start the machine when the saw blade is inser-
ted into the workpiece.
31. Allow the saw blade to come to a complete stop be-
fore removing the jammed or unsawn material from
the area of the saw blades. Do not attempt to stop the
saw blade by applying lateral pressure to the saw
blade disc.
32. Before cutting, allow the saw blade to run freely for a
few seconds. If it makes an unfamiliar noise or vibra-
tion, turn it off immediately and disconnect it from the
power supply.
33. Ensure that all fuse clamps are tight and check for
excessive play.
34.Never attempt to cut freehand. Always make sure that
the workpiece is pressed securely against the straight
guide and the table support.
35. Disconnect the mains plug, pull the handle of the saw
downwards. Rotate the saw blade using the hand with
the saw blade in its lowest position, to ensure that it is
free of obstacles. Repeat this procedure for all maxi-
mum mitre and tilt positions before you start using the
of the work to begin.
36. Make sure that the workpiece to be cut has sufficient
space to move sideways. Otherwise, it may lead to a
cutting off of the of the saw blade.
37.Make sure that any irregular or round workpiece to be
cut has enough space to move or rotate so that it can-
not pinch the saw blade.
38.Keep your hands away from the cutting area during
operation.
39. Always make sure that the protective device is ope-
rational before use. If the protective hood does not
close quickly over the saw blade, do not use it.
40 Do not jam the protective device. Only work with fully
functional protective devices.
41.Use a residual current switch on all 230-240V electri-
cal tools. This can help minimize the risk of electric
shock if an earth fault or short circuit occurs.
WARNING!
This saw is designed for using on wood and wood-
like products. Never cut metals or masonry products
with this tool.
WARNING!
Do not come in contact with the upper saw arm!

10 KGZ Series | Version 2.02 | EN
Intended Use
42.When using an extension cord, make sure that the
cord is fully unwound and that its length is less than
30 meters. Lengths greater than 30 m affect tool per-
formance due to voltage drops.
43.Always stand on one side when operating the saw.
44. If the table insert is damaged or worn, have it re-
placed by an authorized service center.
45.Cloths, cloths, cords and threads and similar items
should never be left in the work area.
46.Keep the floor free of loose material such as chips
and cuttings.
47.When cutting long pieces that extend far beyond the
width of the table, ensure that the ends are sufficiently
supported at the same height as the saw table top.
Supports should be positioned so that the workpiece
does not fall to the floor.
48.Dust from materials such as lead-containing coatings,
some types of wood, minerals and metals can be
harmful to health and cause allergic reactions which
can lead to respiratory infections and/or cancer. Mate-
rials containing asbestos may only be processed by
specialists. Observe the relevant regulations for the
materials to be processed in your country.
49.Avoid accumulation of dust at the workplace. Dust
can easily ignite.
50.Never stand on the electrical tool. Serious injury may
occur if the electrical tool tips over or accidentally co-
mes into contact with the saw blade.
51.Never remove cutting debris, wood chips etc. from
the sawing area while the machine is running. Always
return the tool arm to its neutral position first and then
switch off the machine.
52.Only guide the saw blade against the workpiece when
the machine is switched on. Otherwise, the kickback
will be caused if the saw blade becomes wedged in
the workpiece.
53 Keep the handles dry, clean and free of oil and
grease. Greasy, oily handles are slippery and lead to
loss of control.
54.Only operate the electrical tool if the working area to
the workpiece is free of setting tools, wood chips, etc.
Small pieces of wood or other objects coming into
contact with the rotating saw blade can hit the opera-
tor at high speed.
55.Keep the floor free of wood shavings and material re-
sidues. You may slip or stumble.
56.Always clamp the part to be machined firmly. Do not
saw workpieces that are too small to clamp. Other-
wise the distance between your hand and the rotating
saw blade will be too small.
57.Use the machine only for cutting the materials listed
under the intended use. Otherwise the machine may
be overloaded.
58.If the saw blade becomes jammed, switch off the ma-
chine and hold the workpiece until the saw blade has
come to a complete stop. In order to prevent kickback,
the workpiece must not be moved until the machine
has come to a complete standstill. Eliminate the
cause of jamming of the saw blade before restarting
the machine.
59.Do not use blunt, cracked, bent or damaged saw bla-
des. Unsharpened or improperly adjusted saw blades
will produce a narrow kerf, resulting in excessive fric-
tion, blade lock and kickback.
60.Always use saw blades with the correct size and
shape of the hole. Saw blades that do not match the
saw's fasteners will run eccentrically, losing control.
61.Do not touch the saw blade after working until it has
cooled down. The saw blade becomes very hot when
you are working.
62.Never operate the machine without the insert plate.
Replace a defective insert plate. Without proper inser-
tion plates, injuries from the saw blade are possible.
63.Never leave the machine unattended before it has
come to a standstill. Cutting tools that are still running
can cause injury.
3 Intended Use
This chop- and mitre saw is intended for cutting wood
and analogue materials, it is suitable for straight and cur-
ved cuts having Mitre angles of up to 45°. The saw is not
designed for cutting firewood. Do not use machines,
tools and accessories for additional applications (see
manufacturer’s instructions) for works other than those
for which they are designed for. All other applications are
expressly ruled out.
WARNING!
Danger in case of misuse!
- Never cut the several workpieces at the same time.

Technical Data
KGZ Series | Version 2.02 | EN 11
Proper use also includes compliance with all information
in this manual.
For structural and technical changes to the chop- and
mitre saw the company Stürmer Maschinen GmbH assu-
mes no liability Claims of any kind due to damage due to
improper use are excluded
Not intended use
Not intended use may result in fire, electric shock and
personal injury.
The provisions contained in this warranty are not inten-
ded to limit, modify, void, refuse or exclude any implied
warranties set forth in applicable state or federal laws.
Residual risks
Even if you use this electric tool as intended, certain resi-
dual risks cannot be excluded. The following hazards
may occur in connection with the design and construc-
tion of this equipment:
1. Lung damage if a suitable dust mask is not used.
2. Damage to hearing if suitable hearing protection is not
used.
3. Damage to health caused by hand-arm vibration when
the device is used for an extended period of time or is
not properly guided and maintained.
4 Technical Data
4.1 Table
The stated total vibration value has been measured ac-
cording to one standard test method and can be used to
compare one tool with another.The stated total vibration
value can also be used as a preliminary assessment of
the load.The vibration emission of the power tool during
actual use may differ from the specified peak value. This
depends on the way the tool is used.
WARNING!
Danger in case of misuse!
A misuse of the machine can result in dangerous
situations.
- Only operate the chop- and mitre saw in the power
range given in the technical specifications.
- Never pypass or override the safety devices
- Never work up other materials that do not corre-
spond to those which are required for the intended
use.
- Only operate the chop- and mitre saw in a technical
flawless status.
WARNING!
This product generates an electromagnetic field
during operation! This field may interfere with active
or passive medical implants!
To reduce the risk of serious or fatal injury, we recom-
mend that individuals with medical implants consult
their physician and the manufacturer of the medical
implant before using this product!
Model KGZ 210 E KGZ 255 E
Length (Product) [mm] 650 900
Width / Depth (Product)
[mm]
450 550
Height (Product)
[mm]
430 430
Weight (Netto)
[kg]
10,5 17
Motor output
[W]
1500 1800
Electrical connection [V] 230 230
Ø Suction socket [mm] 32,5 36
Current type AC AC
Mains frequently [Hz] 50 50
Connecting cable length
[m]
22
Saw blade speed [rpm] 4500 5000
Diameter of saw blade
[mm]
210 255
Cutting capacity for angle/mitre (height x width)
[mm]
at 0° bevel / 0° mitre 220*70 315*90
at -45° bevel / 0° mitre 155*70 215*90
at +45° bevel / 0° mitre 155*70 215*90
at 0° bevel / -45° mitre 220*35 315*40
at -45° bevel / -45° mitre 155*35 215*40
at +45° bevel / +45° mitre 155*35 215*40
Sound pressure level
[db (A)]
93,6 94,7
Sound power level
[db (A)]
106,6 107,7
Vibration emissions [m/s²] 4,58

12 KGZ Series | Version 2.02 | EN
Transport, Packaging and Storage
Avoid of the vibration risk:
1) Use protective gloves during the operation
2) Limit operation time and shorten the trigger time
Noise information
Wear hearing protection!
Measured sound values determined according to EN
62841-1.
The stated noise figures are emission values and not al-
ways safe working levels.
While there is a correlation between emission and expo-
sure levels, it can not be reliably used to determine if
further precautions are needed.
Factors that influence the actual exposure of the work-
force include the characteristics of the workspace, the
other sources of noise, and so on, i. the number of ma-
chines and other adjacent processes and the length of
time an operator is exposed to the noise.
The permissible exposure level may also vary from
country to country. However, this information will allow
the user of the machine to better assess the hazard and
risk.
Vibration and noise reduction
To reduce the impact of noise and vibration emission, li-
mit the time of operation, use low-vibration and low-noise
operating modes as well as wear personal protective
equipment.
Take the following points into account to minimize the
vibration and noise exposure risks:
1. Only use the product as intended by its design and
these instructions.
2. Ensure that the product is in good condition and well
maintained.
3. Use correct application tools for the product and en-
sure they in good condition.
4. Keep tight grip on the handles/grip surface.
5. Maintain this product in accordance with these instruc-
tions and keep it well lubricated (where appropriate).
6. Plan your work schedule to spread any high vibration
tool use across a number of days
4.2 Type Plate KGZ 210 E
Fig. 2: Type plate KGZ 210 E
5 Transport, Packaging and Sto-
rage
5.1 Delivery and Transport
Delivery
After delivery, check the chop- and mitre saw for visible
transport damage. If you discover any damage to the
cross-cut and mitre saw, report it immediately to the
transport company or dealer.
Transport
Improper transport of individual devices, unsecured de-
vices stacked on top of each other or next to each other
in packed or already unpacked condition is accident-
prone and can cause damage or malfunctions for which
we do not grant any liability or guarantee.
Transport the scope of delivery secured against shifting
or tilting with a sufficiently dimensioned industrial truck to
the installation site.
General risks during internal transport
CAUTION!
Injuries caused by parts falling over or off a forklift,
pallet truck or transport vehicle.
Only use means of transport that can carry the total
weight and are suitable for it.
CAUTION: DANGER OF TIPPING!
The device may be lifted unsecured by a maximum
of 2cm.
Employees must be outside the danger zone, the
reach of loads. Warn employees and, if necessary,
advise employees of the hazard.

Transport, Packaging and Storage
KGZ Series | Version 2.02 | EN 13
Devices may only be transported by authorized and qua-
lified persons. Act responsibly during transport and al-
ways consider the consequences. Refrain from daring
and risky actions.
Gradients and descents (e.g. driveways, ramps and the
like) are particularly dangerous. If such passages are
unavoidable, special caution is required.
Before starting the transport check the transport route for
possible danger points, unevenness and disturbances
as well as for sufficient strength and load capacity.
Danger points, unevenness and disturbance points must
be inspected before transport. The removal of danger
spots, disturbances and unevenness at the time of trans-
port by other employees leads to considerable dangers.
Careful planning of internal transport is therefore essen-
tial.
Transport position model KGZ Series
The saw is transported or stored with lowered saw head.
To create the transport or storage position, perform the
following steps:
Step 1: Turn off the saw and remove the plug from the
socket. Clean the saw with a sawdust brush.
Step 2: Disassemble the support aids. The turntable lock
button, chamfer lock button and slide lock must
be tightened.
Step 3: Swing the tool arm on the handle (1) to the saw
table (5) until it reaches it.
Step 4: Turn the locking pin (21) by 90 ° and press it in to
secure.
Step 5: Remove the saw from the mounting pad by re-
moving the 4 screws in the saw feet.
When transporting the saw with fixed positions, make
sure that the saw head is locked in the lower position. Lift
the saw only on the operating handle (3) or on the outer
castings. Do not lift the saw with the guards.
To lock the saw head in the lower position. Press the
saw blade down and pull out the release button (2). Turn
the knob to lock the saw head. The head is locked in the
lower position.
The tool arm is now securely locked for transport. Please
note that if the cutting depth is adjusted, the locking pin
may not work. Release the cutting depth limiter and then
lock the cutting head. The saw should never be used
with the release button securing the head down.
Transport lock Model KGZ 255 E
The locking pin (22) allows easier handling of the ma-
chine during transport to various work locations.
Model KGZ 255 E
Before you can transport the power tool, the following
steps must be taken:
Step 1: Bring the machine to the transport position.
Step 2: Remove all accessories that can not be firmly
connected to the power tool. Press the release
button (28) to secure the machine upside down
and with the pin (21). The saw is now locked in
its composition.
Step 3: If possible, put unused saw blades in a closed
container for transport.
Step 4: Wear the machine only on the base (11) or on
the carrying handle.
Note the dimensions of the saw. The power tool should
always be worn by two people to prevent back injury.
When transporting the power tool, only use the transport
devices and never the protective devices.
5.2 Packaging
All of the machine‘s packaging materials and packing
aids are suitable for recycling and must always be dispo-
sed of using material-based recycling systems.
Packaging materials made of cardboard must be shred-
ded and disposed of as part of waste paper recycling.
The foils are made of polyethylene (PE), padding is
made of polystyrene (PS). Dispose of these substances
at a recycling centre or hand them over to the relevant
waste disposal company.
5.3 Storage
Store the chop- and mitre saw thoroughly cleaned in a
dry, clean and frost-free environment. Cover the ma-
chine with a protective plane.
CAUTION!
When transporting the saw with vehicles, there is a
risk of injury and damage to property due to inade-
quate or missing transport safety devices for the saw!
Before starting the journey, make sure that the trans-
port securing device is correct and safe.

14 KGZ Series | Version 2.02 | EN
Description of the Device
6 Description of the Device
Illustrations in these operating instructions may de-
viate from the original.
Model KGZ 210 E
Fig. 3: Chop- and Mitre Saw KGZ 210 E
1. Saw arm
2. Release knob
3. Operating handle
4. Upper fixed blade guard
5. “G” Clamp
6. Rotating blade guard
7. Guard retraction arm
8. Blade bolt cover
9. Dust bag
10. Tilt angle lock
11. Tilt angle scale
12. Fence
13. 6 mm. Hex key
14. Mitre table
15. Mitre scale
16. Table insert
17. Shutter switch
18. Mitre lock knob
19. Mitre latch
20. Spindle lock
21. Slide bars
22. Slide lock
23. Trenching depth adjustment screw
24. Trenching stop
25. Trenching depth lock nut
26. 45° Bevel adjustment screw
27. 0° Bevel adjustment screw
28. Release latch
29. Table extension
Model KGZ 255 E
Fig. 4: Chop- and Mitre Saw KGZ 255 E
Fig. 5: Chop- and Mitre Saw KGZ 255 E
1. Switch handle
2. On / off switch
3. Upper blade protection
4. Lower protective hood
5. Base
6. Table insert

Setting up and Installation
KGZ Series | Version 2.02 | EN 15
7. Miter handle
8. Miter lock lever
9. Miter stop
10. mounting hole
11. Handle for transport
12. Extension wing
13. Quick clamp
14.Upper fence
15. Lower fence
16. 0 ° stop pin
17. Dust bag connection
18. Saw blade
19. Engine
20. Spindle lock
21. Locking pin
22. Locking knob for the sliding carriage
23. Tilt lock button
24. Inclination scale
25. Table
26. Miter scale
27. Hex key
28. Locking lever
29. Laser
30. ON / OFF switch for laser
6.1 Scope of Delivery
The chop- and mitre saws KGZ 210 E und KGZ 255 E
are supplied with the following parts:
- Saw blade (mounted)
- Screw clamp
- Dust bag
- Operating Instruction
7 Setting up and Installation
7.1 Set up the Chop- and Mitre Saw
7.1.1Dust/Chip Extraction
Dust from materials such as lead-containing coatings,
some types of wood, minerals and metal can be harmful
to your health. Touching or inhaling the dusts may cause
allergic reactions and / or lead to respiratory infections of
the user or other persons. Certain dusts, such as oak or
beech dust, are considered carcinogenic, especially in
connection with wood treatment additives.
(Chromate, wood preservative). Asbestos-containing
materials may only be processed by professionals
Always use a dust collector or the provided dust bag
(17).
It is recommended to wear a P2 class respirator. In your
country, observe the relevant regulations for the materi-
als to be processed.
The dust / chips extraction can be blocked by dust, chips
or workpiece fragments:
- Switch off the device and unplug the power cord
from the power socket.
- Wait until the saw blade has come to a complete
stop.
- Determine the cause of the blockage and correct it.
WARNING!
To avoid accidental starting, which could result in se-
rious injury, ALWAYS assemble all parts before
connecting the device to the electrical outlet.
The saw should NEVER be connected to a power sup-
ply when you are adding parts, adjusting, installing or
removing saw blades, or when not in use.
Make sure the power supply matches the voltage indi-
cated on the rating plate. Disconnect the power plug be-
fore performing any adjustments or maintenance.

16 KGZ Series | Version 2.02 | EN
Setting up and Installation
Model KGZ 210 E
Reducing the accumulation of sawdust and ensuring ma-
ximum cutting efficiency can be achieved by clipping a
dustbag to the dust extraction system. A dust bag is in-
tended for use on your miter saw. To install it, simply in-
sert the dust bag over the suction opening on the upper
blade guard.
To empty the dust bag, remove it from the dust extrac-
tion system. Empty the dust bag by opening the zipper.
Dust extraction system Model KGZ 255 E
The saw is equipped with a dust bag for sawdust and
shavings. Slide the dust bag along the transport handle
(11) onto the plug. The dust bag can be emptied using a
zipper on the ground.
The dust bag can be removed to connect the suction ho-
ses of the dust extractor (wet and dry vacuum / suction
system). The suction system is then connected to the
same position. (Suction hose / exhaust system is not in-
cluded).
Fig. 6: Dust bag on the model KGZ 255 E
7.1.2Fastening possibility
Mounting holes Model KGZ 210 E
Before use, the chop- and mitre saw can be fixed to a
firm, level surface with the 4 mounting bolts (not sup-
plied).
Four holes are provided in the base of the saw to enable
it to be fixed to a bench, or other supporting surface.
To mount the saw, process as follows:
1. Locate and mark where the saw is to be mounted.
2. Drill 4 holes through the surface.
3. Place the chop- and mitre saw on the surface aligning
holes in base when holes drilled in the surface. Install
holes, washers and nuts.
Workpiece clamping model KGZ 210 E
When cutting workpieces, the boards should always be
clamped with a "G" clamp (supplied).
Table extension model KGZ 210 E
Attach the long workpieces to support them
Table extension and adjust the length to the size of the
workpiece to be machined. Then tighten the screw of the
table extension.
Assembly of the Model KGZ 255 E
Prevent unintentional starting. The mains plug must not
be connected to the mains supply during installation or
any work on the machine.
Remove all parts supplied from the packaging carefully.
Remove all packaging material from the machine and
the accessories supplied.
Before using the machine for the first time, check that all
parts listed in the "Scope of delivery" section have been
delivered.
KGZ 255 E
Always tighten the locking knobs (7) and (23) before
starting to saw them. Otherwise, the saw blade can be-
come wedged in the workpiece.
Stationary or flexible Mounting of the Model KGZ 255 E
To ensure safe handling, the machine must be mounted
on a level and stable surface (e.g. workbench) prior to
using.
NOTE!
To ensure optimal dust collecting, empty the dust
bag when it becomes filled to approximately 2/3 of its
capacity.
CAUTION!
Make sure that the mounting surface is not warped
as an uneven surface can cause binding and inac-
curate sawing.
NOTE!
Check the chop- and mitre saw for possible damage.
Before using the machine, check that all guards are
fully functional.
Parts that are slightly damaged must be carefully
inspected to ensure proper operation of the tool.
Defective guards and parts must be replaced imme-
diately by an authorised service centre.
All parts must be properly assembled and all conditi-
ons must be met to ensure correct operation.

Operation the Chop- and Mitre Saw
KGZ Series | Version 2.02 | EN 17
Mounting to a Working Surface (Model KGZ 255 E)
1. Attach the power tool to the work surface with suitable
screws. The mounting holes (10) serve.
2. Clamp the power tool with commercially available
screw clamps by the feet to the working surface.
Mounting to a Saw Stand (Model KGZ 255 E)
Any universal saw stand which will accept mounting ho-
les 450 mm. wide by 340 mm. in length will suffice.
Read all safety warnings and instructions included with
the worktable. Failure of observing safety warnings and
instructions can lead to electrical shock, fire and/or
cause serious injuries.
Assemble the worktable properly before mounting the
chop- and mitre saw. Perfect assembly is important in or-
der to prevent the risk of collapsing.
- Mount the chop- and mitre sawl in transport position
on the saw stand.
Fig. 7: Mounting holes, Model KGZ 255 E
7.2 Electrical Connection
Please make sure that the power connection has the
same characteristics (voltage, mains frequency, phase
position) as the motor. The information can be found on
the nameplate.
Step 1: Check that the cross-cut and mitre saw is swit-
ched off.
Step 2: Connect the saw to the mains.
Use of an Extension Cable on the Model KGZ 255 E
If an extension cord is required, use an approved three-
wire extension cord suitable for powering the tool.
Grounded tools always require a three-core extension
cord.If the distance from the power outlet increases, you
must use a larger diameter extension cord. Using exten-
sion cords with inadequately sized cords will result in a
large voltage drop, resulting in a power failure and possible
damage to the equipment.The smaller the track number of
the wire, the greater the capacity of the cable. When using
a cable drum, always unwind the cable completely.
8 Operation the Chop- and Mitre
Saw
DANGER!
Risk of death due to electric shock!
Contact with live components may result in fatal
injury. Switched-on electrical components can make
uncontrolled movements and lead to serious injuries.
DANGER!
Risk of death due to electric shock!
Contact with live components may result in fatal
injury. Switched-on electrical components can make
uncontrolled movements and lead to serious injuries.
- Disconnect the mains plug before starting any adju-
stments to the chop- and mitre saw
WARNING!
Danger of life!
Failure to observe the following rules entails a risk of
injury for the operator and other persons.
- The chop- and mitre saw must be operated by one
trained and experienced person only.
- The operator must not work under the influence of
drugs, alcohol or medication.
- The operator must not work in case of tiredness or if
suffering from an illness that impairs concentration.
- The chop- and mitre saw must be operated by one
person only. Additional persons must keep out of
the work area during operation.
- In the case of a malfunction, switch off the saw and
disconnect it from the power supply. If necessary,
have it repaired by a qualified technician.
ATTENTION!
Risk of crushing!
Improper work on the machine may result in injury to
the upper limbs.
Wear hearing protection!
Use protective goggles!

18 KGZ Series | Version 2.02 | EN
Operation the Chop- and Mitre Saw
For all cuts, make sure that the saw blade does not come
into contact with the stop, the screw clamps or other ma-
chine parts at any time. Remove any mounted help stops
or adjust them accordingly.
Protect the saw blade from shocks and damage. Do not
subject the saw blade to lateral pressure.
Do not saw shaped or bent workpieces. The workpiece
must always have a straight edge against the stop.
Long workpieces must be placed or supported at their
free end.
Position of the Operator
Do not stand in a line with the saw blade in front of the
machine. Always stand aside of the saw blade.
This protects your body against possible kickback.
Keep hands, fingers and arms away from the rotating
saw blade. Observe the following instructions:
Hold the work piece securely with both hands and press
it firmly against the saw table.
When sawing narrow work pieces and bevel angles, al-
ways use the supplied hold-down stick.
Adjusting the Cutting Angle (Model KGZ 255 E)
In order to ensure precise cuts, the basic setting of the
machine must be checked after extensive use and adju-
sted if necessary.
Always tighten the locking knobs (7) and (23) before sa-
wing. Otherwise, the saw blade may become wedged in
the workpiece.
Switching On the Chop- and Mitre Saw KGZ 255 E
To start the machine, press the ON/OFF switch (Pos. 2)
and keep it pressed.
Switching Off the Chop- and Mitre Saw KGZ 255 E
To switch off the machine, release the ON/OFF switch
(Pos. 2).
Release Knob (Model KGZ 210 E)
When boxed or during storage, transportation, the saw
head is locked in the down position.
Step 1: To get the head operational, slide the release
(28) towards the handle.
Step 2: Press the saw arm down and pull out the release
button (2).
Step 3: Turn the knob to unlock the saw head. The head
is gently raised to the upper position.
8.1 Adjustment Options on the Model
KGZ 210 E
8.1.1Mitre table Locks on the Model KGZ 210 E
The miter table latches (18) are used to lock the table at
the desired miter angle. The miter saw cuts from 0 ° to 45
° left and right. To set the miter angle, loosen the miter
table latches (18) (19) and turn the miter table to the de-
sired position.
The miter table has positive click-stops at 0 °, 15 °, 22.5
°, 30 ° and 45 ° for quick setting of common bevel
angles.
8.1.2Bevel Lock on the Model KGZ 210 E
The slope (10) is used to adjust the saw blade to the de-
sired angle of inclination. The miter saw cuts from 0 ° to
45 ° to the left. To set the chamfer angle, loosen the
chamfer lock and set the saw arm to the desired chamfer
angle.
8.1.3Spindle lock button on the Model KGZ 210
E
The spindle lock button (Pos. 20) prevents the blade in
the saw from rotating. Depress and hold the spindle lock
button while installing, changing, or removing the blade.
Wear safety boots!
Wear protective clothes!
NOTE!
For safety reasons, the ON/OFF switch (Pos. 2) can-
not be locked; it must remain pressed during the
entire operation.
ATTENTION!
The saw must never be used when the head is loc-
ked over the lock button.

Operation the Chop- and Mitre Saw
KGZ Series | Version 2.02 | EN 19
8.1.4Rotating Lower Blade Guard (Model KGZ
210 E)
The rotating lower blade guard (Pos. 6) provides protec-
tion from both sides of the blade. It retracts over the up-
per blade guard (Pos. 4) as the saw is lowered into the
workpiece.
8.1.5 Turning ON and OFF (Model KGZ 210 E)
Step 1: To turn on the saw, slide the switch lock (28) to
the left and press the on / off switch (17).
Step 2: To turn off the saw, release the ON / OFF switch
(17).
8.1.6Adjusting the squareness of the saw
blade to the table on model KGZ 210 E
Step 1: Make sure the power plug is disconnected from
the power outlet.
Step 2: Push the release latch (28) towards the handle.
Slide the saw arm (1) to the lowest position and
press the release button (2) to hold the saw arm
in the transport position.
Step 3: Loosen the miter locks (18) and raise the miter
lock (19).
Step 4: Turn the table (14) until the pointer is at 0 °.
Step 5: Release the miter lock (19) and tighten the miter
locks (20).
Step 6: Loosen the miter lock (10) and set the saw arm
(1) to 0 ° miter (the saw blade 90 ° to the miter
table). Tighten the tilt lock (10).
Step 7: Place a combination square against the table
(14) and the flat part of the saw blade.
Step 8: Turn the saw blade by hand and check the align-
ment of the saw blade with the table in several
places.
Step 9: The edge of the square and the saw blade
should be parallel. If the saw blade deviates
from the set angle, adjust as follows:
Step 10: Use a 10 mm wrench or an adjustable wrench
to loosen the locking nut that secures the 0 °
angle adjustment screw (27).
Step 11: Release the tilt lock (10).
Step 12: Adjust the 0 ° Bevel Adjustment Screw (27) with
a 4mm Allen Wrench to align the saw blade with
the Combi Wheel.
Step 13: Loosen the Phillips head screw that holds the
tilt scale pointer (11) and adjust the pointer posi-
tion to exactly zero on the scale. Tighten the
screw again.
Step 14: Retighten the Tilt Lock (10) and the lock nut that
secures the 0 ° Tilt Adjustment Screw (27).
8.1.7Adjusting the squareness of the stop to
the table in the model KGZ 210 E
Step 1: Make sure the power plug is disconnected from
the power outlet.
Step 2: Push the release latch (28) towards the handle.
Slide the saw arm (1) to the lowest position and
press the release button (2) to hold the saw arm
in the transport position.
Step 3: Loosen the miter locks (18) and raise the miter
lock (19).
Step 4: Turn the table (14) until the pointer is at 0 °.
Step 5: Release the miter lock (19) and tighten the miter
locks (18).
Step 6: Use a 5 mm Allen wrench and loosen the two
screws securing the stopper (12) to the base
frame.
Step 7: Place a combination square against the stop (12)
and along the saw blade.
Step 8: Adjust the fence so that it is perpendicular to the
saw blade.
Step 9: Tighten the screws securing the stopper (12).
Step 10: Loosen the Phillips screw that holds the gauge
of the Gauge Angle Indicator (15) and set it to
accurately indicate the zero point of the bevel
angle scale.
Step 11: Tighten the miter angle indicator locking screw.
8.1.8Cross Cut (Model KGZ 210 E)
A crosscut is made by cutting across the grain of the
workpiece. A 90° crosscut is made with the mitre table
set at 0°. Mitre crosscuts are made with the table set at
some angle other than zero.
ATTENTION!
If possible, always use a clamping device such as a
‘G" clamp to secure your workpiece.
When cutting your workpiece, keep your hands well
away from the blade area.
Do not remove a cut-off piece on the right-hand side
of the blade using your left hand.

20 KGZ Series | Version 2.02 | EN
Operation the Chop- and Mitre Saw
Step 1: Pull the release button (2) and raise the saw arm
(1) to full height.
Step 2: Loosen the miter locks (18) and raise the miter
lock (19).
Step 3: Turn the miter table (14) until the pointer is at the
desired angle.
Step 4: Release the miter lock (19) and retighten the
miter locks (18).
Step 5: Lay the workpiece flat on the table with one edge
firmly against the stop (12).
If the board is bent, place the convex side against the
fence (12). If the concave side is placed against the
fence, the plate may break and block the saw blade.
When cutting long pieces of wood, support the opposite
end of the wood with side supports, a roll stand, or a
work surface that stands on the saw table.
Step 6: Before starting the saw, dry the cutting process
to make sure there are no problems, such as
cutting. B. that a clamp affects the cutting
process.
Step 7: Hold the control handle (3) and press the trigger
switch (17) and the locking lever (28).
Step 8: Let the saw blade reach its maximum speed.
Step 9: Slowly lower the saw blade into and through the
workpiece.
Step 10: Release the switch release (17) and wait until
the saw blade stops rotating before lifting the
saw blade out of the workpiece.
Step 11: Wait for the saw blade to stop before removing
the workpiece.
8.1.9Bevel Cut (Model KGZ 210 E)
A bevel cut is made by cutting across the grain of the
workpiece with the blade angled to the fence and mitre
table. The mitre table is set at the zero degree position
and the blade set at an angle between 0°and 45°.
Step 1: Pull the release button (2) and raise the saw arm
to its full height.
Step 2: Loosen the miter locks (18) and raise the miter
lock (19).
Step 3: Turn the miter table (14) until the pointer on the
miter scale (15) is at zero.
Step 4: Release the miter lock (19) and retighten the
miter locks (18).
Step 5: Loosen the miter lock (10) and move the saw
arm (1) to the left to the desired tilt angle (bet-
ween 0 ° and 45 °). Tighten the tilt lock (10).
Step 6: Lay the workpiece flat with one edge securely on
the table (12).
When the board is warped, place the convex side
against the stop. If the concave side is placed against
the stop, the plate may break and block the saw blade.
When cutting long pieces of wood, support the opposite
end of the wood with side supports, a roll stand, or a
worktop that stands on the saw table.
Step 7: Before starting the saw, dry the cutting process
to make sure that there are no problems, such
as cutting. B. that a clamp affects the cutting
process.
Step 8: Hold the control handle (5) and press the trigger
switch (17).
Step 9: While holding the control handle (3), press the
key lock (28) and the shutter button (17). Allow
the blade to reach maximum speed and slowly
lower it into and through the workpiece.
Step 10: Release the trigger switch (17) and stop the
saw blade from rotating before lifting the blade
out of the workpiece.
Step 11: Wait for the saw blade to stop before removing
the workpiece.
8.1.10 Compound Mitre Cut (Model KGZ 210 E)
If possible, always use a clamping device, eg. For ex-
ample, a screw clamp to the right of the miter table to se-
cure your workpiece. Keep your hands away from the
saw blade area when cutting your workpiece.
Never use your left hand to remove a cut off part on the
right side of the saw blade.
In a compound miter cut, a miter angle and a pitch angle
are used simultaneously. It is used to make picture fra-
mes, cut moldings, boxes with sloping sides and for the
production of roof frames. Always make a trial cut on a
piece of wood before cutting into the good material.
ATTENTION!
If possible, always use a clamping device such as a
‘G" clamp to secure your workpiece.
When cutting your workpiece, keep your hands well
away from the blade area.
Do not remove a cut-off piece on the right-hand side
of the blade using your left hand.