Holzstar TKS 316 E User manual

TKS 316 E
Instruction Manual
TKS 316 E
Table saw
TKS 316 E - 230V
TKS 316 E - 400V

2 TKS 316 E | Version 1.02
Imprint
Product identification
Table saw Item number
TKS 316 E - 230V 5902316
TKS 316 E - 400V 5902317
Manufacturer
Stürmer aschinen GmbH
Dr.-Robert-Pfleger-Str. 26
D-96103 Hallstadt
Fax: [phone] - 55
E- ail: [email protected]
Internet: www.holzstar.de
Indications regarding the operating instructions
Original operating instructions
Edition: 28.08.2019
Version: 1.02
Language: English
Author: FL
Indications regarding the copyright
Copyright © 2019 Stürmer aschinen GmbH, Hallstadt,
Germany.
The contents of these operating instructions is the sole
property of the company Stürmer aschinen GmbH.
Passing on as well as copying of this document, the use
and distribution of its content are prohibited if not explic-
itly permitted. Contraventions are liable to compensa-
tion.
Subject to technical modifications and error.
Contents
1 Introduction ............................................. 3
1.1 Copyright ............................................................ 3
1.2 Customer service................................................ 3
1.3 Limitation of liability............................................. 3
2 Safety ....................................................... 3
2.1 Symbol explanation ............................................ 3
2.2 Personal protective equipment ........................... 4
2.3 Responsibility of the Operator ............................ 4
2.4 Personal requirements........................................ 5
2.5 Safety signs on the Table saw............................ 6
2.6 Safety devices .................................................... 6
2.7 General safety instructions ................................. 6
3 Intended Use............................................ 7
Residual risks.......................................... 8
5 Technical Data......................................... 8
5.1 Type plate........................................................... 9
6 Transport, Packaging and Storage........ 9
6.1 Delivery and Transport ....................................... 9
6.2 Packaging........................................................... 9
6.3 Storage ............................................................... 9
7 Description of the device ..................... 10
8 Set up before Commissioning ............. 10
8.1 Requirements for the installation site................ 10
9 Assembly ............................................... 11
9.1 ount the rip fence........................................... 12
9.2 ount table extension....................................... 12
9.3 Disassembly of the saw blade .......................... 13
9.4 Lifting, lowering and swiveling the saw blade ... 13
9.5 Assembly of the splitting wedge ....................... 14
9.6 ounting the saw blade guard.......................... 14
9.7 ount suction connection................................. 14
9.8 Assembly sliding carriage................................. 14
10 Set up ................................................... 16
11 Electrical connection .......................... 16
12 Commissioning ................................... 17
13 Work instructions................................ 17
13.1 Cutting wide workpieces................................. 17
13.2 Cutting narrow workpieces ............................. 18
13.3 Cutting edges and strips................................. 18
13.4 Cross cutting narrow workpieces.................... 18
13.5 Covert cutting, folding..................................... 18
1 Care, maintenance and repair............ 19
14.1 Care after work ............................................... 19
14.2 aintenance and repair.................................. 19
15 Troubleshooting.................................. 20
16 Disposal, recycling of old equipment ... 20
16.1 Decommissioning ........................................... 20
16.2 Disposal of electrical equipment..................... 21
16.3 Disposal of lubricants...................................... 21
17 Spare parts .......................................... 21
17.1 Ordering spare parts....................................... 21
17.2 Spare parts drawing TKS 316 E 230V_400V .... 22
18 Electrical wiring diagrams TKS 316 E .. 2
19 EC-Declaration of Conformity............ 25

Introduction
TKS 316 E | Version 1.02 3
1 Introduction
You have made a good choice by purchasing a HOLZ-
STAR TKS 316 E.
Carefully read the operating instructions prior to
commissioning.
They describe correct commissioning, intended use and
safe as well as efficient operation and maintenance of
your table saw.
The operating instructions form part of the table saw.
Keep these operating instructions at the installation loca-
tion of your table saw. Also observe the local accident
prevention regulations and general safety regulations for
the use of the table saw.
1.1 Copyright
The contents of these operating instructions are pro-
tected by copyright. Their application is permitted within
the context of the use of the table saw. Any further use
shall not be permitted without written consent by the ma-
nufacturer. For the protection of our products, we shall
register trademark, patent and design rights, as this is
possible in individual cases. We strongly oppose any in-
fringement of our intellectual property.
1.2 Customer service
Please contact your specialist retailer if you have any
questions regarding your table saw or require any techni-
cal information. Your specialist retailer will be happy to
support you with specialist advice and information.
Germany:
Stürmer Maschinen GmbH
Dr.-Robert-Pfleger-Str. 26
D-96103 Hallstadt
Repair-Service:
Fax: [phone]-111
E-Mail: [e-mail]
Internet: www.holzstar.de
Ordering Spare parts :
Fax: [phone]-119
E-Mail: [e-mail]
We are always interested in valuable experience and
knowledge gained from using the application, whichthen
could be shared and be valuable to develop ourproducts
even further.
1.3 Limitation of liability
All information and instructions has been compiled on
the basis of the state-of-the-art, valid standards and gui-
delines as well as our many years of expertise and expe-
rience.
The manufacturer shall not be liable for damage in the
following cases:
- Non-observance of these operating instructions
- Unintended use
- Deployment of untrained staff
- Conversions at one's own responsibility
- Technical modifications
- Use of unauthorised spare parts
The actual scope of delivery may deviate from the expla-
nations and illustrations described here in the case of
special designs, use of additional order options or due to
the latest technical changes.
The obligations agreed in the delivery contract, the gene-
ral terms and conditions as well as the delivery conditi-
ons of the manufacturer and the legal regulations valid at
the time of the conclusion of the contract apply.
2 Safety
This section provides an overview of all important safety
packages for personal protection as well as safe and reli-
able operation. The sections on individual service life
phases contain additional, specifically applicable safety
information.
2.1 Symbol explanation
Safety Instructions
Safety instructions in these operating instructions have
been highlighted with symbols. Safety instructions are in-
dicated by signal terms that express the degree of risk
involved.
DANGER!
This combination of symbol and signal term indi-
cates a directly dangerous situation which may
cause death or serious injury if not averted.
WARNING!
This combination of symbol and signal term indi-
cates potentially hazardous situations which may
cause death or serious injury if not averted.

4 TKS 316 E | Version 1.02
Safety
Tips and recommendations
Observe the safety information in these operating in-
structions to minimise the risk of personal injury as well
as material damage and prevent hazardous situations.
2.2 Personal protective equipment
Personal protective equipment is intended to protect the
health and safety of persons at work. Staff must wear the
personal protective equipment indicated in individual
sections of these operating instructions when carrying
out the different tasks on the machine.
The personal protective equipment is described in the
following section:
2.3 Responsibility of the Operator
Operator
The operator is the person who operates the table saw
for commercial or commercial purposes or gives it to a
third party for use or application and bears legal product
responsibility for the protection of the user, personnel or
third parties during operation.
Operator obligations
If the table saw is used in the commercial sector, the
operator of the table saw is subject to the legal obligati-
ons for occupational safety. For this reason, the safety
instructions in this operating manual as well as the
safety, accident prevention and environmental protection
regulations applicable to the area of application of the ta-
ble saw must be observed. The following applies in parti-
cular:
CAUTION!
This combination of symbol and signal word indicates
a potentially hazardous situation which, if not avoi-
ded, could result in minor injury.
ATTENTION!
This combination of symbol and signal term indi-
cates a potentially hazardous situation which may
cause minor or light injuries if it is not averted.
NOTE!
This combination of symbol and signal term indi-
cates a potentially dangerous situation which may
cause material damage or harm the environment if it
is not averted.
Tips and recommendations
This symbol highlights useful tips and recommenda-
tions as well as information for efficient and reliable
operation.
Hearing- and Head protection
The hearing protection protects the ears against
damages of hearing due to noise. The industrial hel-
met protects the head against falling objects and kno-
cks against stationary objects items.
Eye protection
Protective glasses protect the eyes against projected
parts and splashes of liquid.
Protective gloves
The protective gloves provide protection for the
hands against sharp-edged components, as well as
against friction,abrasions or deeper injuries.
Safety boots
The safety shoes protect the feet from bruising, falling
parts and slipping on slippery surfaces.
Protective clothes
Protective clothing is tight-fitting work clothing, with no
protruding parts, with low tear resistance.

Safety
TKS 316 E | Version 1.02 5
- The operator must inform himself about the appli-
cable occupational health and safety regulations
and determine additional hazards in a hazard as-
sessment which are caused by the special working
conditions at the place of use of the machine.
These must be implemented in the form of opera-
ting instructions for the operation of the machine.
- During the entire period of use of the machine, the
operator must check whether the operating instruc-
tions issued by him correspond to the current state
of the rules and regulations and, if necessary, ad-
apt them.
- The operator must clearly regulate and define the
responsibilities for installation, operation, trouble-
shooting, maintenance and cleaning.
- The operator must ensure that all persons hand-
ling the machine have read and understood these
in-structions. In addition, he must train the person-
nel at regular intervals and inform them about the
dan-gers.
- The operator must provide the personnel with the
necessary protective equipment and instruct them
to wear the required protective equipment in a bin-
ding manner.
Furthermore, the operator is responsible for ensuring
that the machine is always in perfect technical condition.
The following therefore applies:
- The operator must ensure that the maintenance in-
tervals described in these instructions are obser-
ved.
- The operator must have all safety devices regu-
larly checked for operability and completeness.
2.4 Personal requirements
Qualifications
The various tasks described in this manual place diffe-
rent demands on the qualifications of the persons entru-
sted with these tasks.
Only persons reliable working procedures can be ex-
pected from, are allowed to perform all works. Persons
the responsi-veness of which is affected by e. g. drugs,
alcohol or medica-tion, are not allowed to work with the
machine.
The qualifications of the personnel for the different tasks
are mentioned below:
Operator
The operator is instructed by the operating company
about the assigned tasks and possible risks in case of
improper behaviour. Any tasks which need to be perfor-
med beyond the operation if it is indicated in these in-
structions and if the operating company expressively
commissioned the operator.
Qualified personnel
Due to their professional training, knowledge and experi-
ence as well as their knowledge of relevant regulations
the specialist staff is able to perform the assigned tasks
and to recognise and avoid any possible dangers them-
selves.
Manufacturer
Certain works may only be performed by specialist per-
sonnel of the manufacturer. Other personnel is not au-
thorized to perform these works. Please contact our cus-
tomer service for the execution of all arising work.
WARNING!
Danger in case of insufficient quali-
fication of the staff!
Insufficiently qualified persons cannot estimate the
risks while using the table saw and expose themsel-
ves and others to the danger of severe or lethal inju-
ries.
- Have all works only performed by qualified persons.
- Keep insufficiently qualified persons out of the wor-
king area.

6 TKS 316 E | Version 1.02
Safety
2.5 Safety signs on the Table saw
The following safety signs are applied on the table saw
(Fig. 1), which need to be observed and followed.
Fig. 1: Safety signs
If safety labels on the machine are damaged or missing,
this can cause errors, personal injury and material da-
mage. The safety symbols attached to the machine must
not be removed. Damaged safety symbols must be re-
placed immediately.
As soon as the signs are not clearly visible and compre-
hensible at first glance, the machine must be stopped until
new signs have been attached.
2.6 Safety devices
Riving knife
The riving knife prevents a workpiece from being caught
by the rising teeth and pushed against the operator. The
splitting wedge must always be mounted during opera-
tion.
Blade guard
The blade guard protects against accidental contact with
the saw blade and flying chips. The blade guard must al-
ways be installed during operation.
Push stick
The push stick serves as an extension of the hand and
protects against accidental contact with the saw blade.
Always use the push stick if the distance between saw
blade and rip fence is less than 120 mm.
2.7 General safety instructions
Please note the following:
- Use the guards and secure them securely. Never work
without guards and get them working.
- Always keep the table saw and its working environment
clean. Ensure adequate lighting and ventilation.
- The table saw must not be modified in its design and not
used for any purpose other than the operations foreseen
by the manufacturer.
- Never work under the influence of concentration-disturb-
ing illnesses, fatigue, drugs, alcohol or medicines.
- Check the function and presence of the safety devices
daily before starting the machine.
- Keep children and not with the table saw. Familiar people
away from their work environment.
- Eliminate disturbances that affect safety immediately.
- Before each use, make sure that no parts of the table saw
are damaged. Damaged parts must be replaced immedi-
ately to avoid any danger.
- Do not overload the table saw! You work better and safer
in the specified performance range.
- Do not wear watches, rings or other jewelry and roll your
sleeves backwards before working with the table saw.
- Do not use the machine in hazardous areas or near flam-
mable liquids and gases.
- Do not touch the power plug with wet hands.
- After switching off the machine, let the extraction system
run for another 3-4 seconds and then switch it off. The re-
sidual dust is sucked out, as required by the Hazardous
Substances Ordinance. This saves electricity and re-
duces noise. Turn on the exhaust system only while the
machine is running.
- Do not switch off or remove the extraction system or dust
extractor while the machine is running.
- Keep the soil around the machine clean and free of saw-
dust and oil to avoid the risk of tripping or slipping.
- Only use original spare parts and accessories to avoid
possible dangers and accident risks.
- Basically, the workpieces to be machined must be free of
foreign bodies such as nails or screws.
- When working on the machine, the use of ear protec-
tion (headphones, earmuffs, etc.) is required.
- Check the correct rotation of the saw blade before ope-
rating the machine.
- Only start cutting when the saw blade has reached full
speed.
- Do not use any lateral pressure to stop the rotating saw
blade.
- ake sure that the workpiece can not move or slip
when cutting round pieces.
- Use suitable table extensions and support aids for
hard-to-handle workpieces.
WARNING!
Read all safety instructions and instructions. Failure
to comply with the Safety instructions and instructions
can electric shock, fire and / or heavy Cause injury.
Retain all safety instructions and instructions for the
future.

Intended Use
TKS 316 E | Version 1.02 7
- Always keep the workpieces safe during machining.
Pay special attention to the instructions for reducing the
kickback.
- Never overturn or over the saw blade.
- The distance of the splitting wedge may be max. 5 mm.
- ake sure that small cut off workpieces are not caught
by the ascending saw blade teeth and thrown away.
- Do not use the machines to make grooves.
- Only remove cut and blocked workpieces when the en-
gine is switched off and the machine is completely sta-
tionary.
- Keep the inside of the housing free of sawdust and
wood shavings. ake sure the fan cover is clear of sa-
wdust.
- ake sure that the power cord does not interfere with
the work and that there is no risk of tripping the cable.
- Never use the power cord to pull the machine. Do not
expose the power cord to heat, oil or sharp corners.
- Disconnect the mains plug before any maintenance or
replacement of the accessories (eg saw blade).
- Before starting the machine, make sure that the opera-
ting and measuring tools have been removed from the
machine.
- Keep an ergonomic body position.
- Do not operate the power tool near flammable liquids or
gases. Note the options for firefighting.
3 Intended Use
The table saw is designed exclusively for processing
wood and wood-like materials. Only original tools and
accessories may be used. Depending on the cut and
type of wood (solid wood, plywood or chipboard), use the
required saw blade. No workpieces made of metal may
be processed.
The table saw is not intended for commercial use.
It must not be operated in potentially explosive environ-
ments, and the max. permissible temperature must not
be exceeded. It must be operated with a suitable extrac-
tion system.
Proper use also includes compliance with all information
in this manual.
For structural and technical changes to the sliding table
saw the company Stürmer aschinen GmbH assumes
no liability.
Claims of any kind due to damage due to improper use are
excluded.
DANGER!
Do not disassemble protective devices on the table
saw.
DANGER!
The machine may only be used, maintained or
repaired by persons who are familiar with it and have
been informed of the dangers. Unauthorized modifi-
cations to the machine exclude liability of the manu-
facturer for resulting damage.
DANGER!
Wear tight-fitting clothing and use a hairnet for long
hair.
DANGER!
Check the saw blade for cracks or missing teeth. Do
not use cracked or dull saw blades. ake sure that
the screw of the saw blade is tight.
DANGER!
Do not reach near the saw blade to remove parts or
pieces of wood while the saw blade is running.
DANGER!
Always use the blade guard and push stick while
working on the table saw.
DANGER!
Never clean the table saw during operation.
DANGER!
When working with wood always wear a dust mask to
avoid the risk of wood dust.
DANGER!
Never let the table saw run unattended. Always
switch off the machine as soon as you leave your
workplace.
DANGER!
Always switch off the machine and disconnect the
mains plug if you want to clean or replace the saw
blade.

8 TKS 316 E | Version 1.02
Residual risks
4 Residual risks
The machine is built according to the state of the art
and the recognized safety rules. Nevertheless,
individual residual risks can occur when working.
- Danger of injury to fingers and hands due to the
rotating saw blade if the workpiece is handled
improperly.
- Risk of injury due to a workpiece being thrown off if
handled or guided incorrectly.
- Health hazards due to noise. When working, the
permissible noise level is exceeded. Be sure to wear
personal protective equipment such as ear protection.
- Injuries due to a defective saw blade. Check the blade
regularly for damage and before each use.
- Danger due to electricity, the use of improper electrical
connection cables.
- Danger from wood dust.
- When using special accessories, the operating
instructions enclosed with the optional accessories
must be observed and read carefully.
- Furthermore, despite all the precautions taken can not
be obvious residual risks.
- Larger workpieces such as plates can tip over during
machining and must therefore be guided and
supported.
- Residual risks can be minimized if the safety
instructions and the intended use, as well as the
operating instructions are observed as a whole.
5 Technical Data
DANGER!
Any modification of the device is prohibited. The
change may result in the expiration of the warranty,
fires and injuries, even fatal, to the user. The manu-
facturer assumes no responsibility for any damage
that may cause damage to property or persons as a
result of failure to follow these instructions or to
misuse the unit.
NOTE!
Please note that this machine was not designed for
commercial use as intended. We do not assume any
warranty if the machine is used in commercial, craft
or industrial companies or in activities requiring equal
treatment.
WARNING!
Risk of misuse!
isuse of the table saw can lead to dangerous situa-
tions.
- Never work on several workpieces at the same time.
Model TKS 316 E-
230V
TKS 316 E -
00V
Length 1600 mm 1600 mm
Width / Depth 600 mm 600 mm
Height 1050 mm 1050 mm
Weight 53 kg 55 kg
Supply voltage 230V AC 400V AC
Cutting width with
rip fence
290 mm 290 mm
Saw blade tilt 90°-45° 90°-45°
ax. cutting height
90°
83 mm 83 mm
ax. cutting height
45°
60 mm 60 mm
Ø Saw blade 315 mm 315 mm
Speed (main) saw
blade
2800 min‾¹ 2800 min‾¹
Ø Suction 100 mm 100 mm
Sliding table length 232 mm 232 mm
Sliding table width 230 mm 230 mm
Sliding table height 20 mm 20 mm
Table length 800 mm 800 mm
Table width 550 mm 550 mm
Table height 850 mm 850 mm
Ø Suction nozzle
saw blade guard
35mm 35mm
Power consump-
tion
2.2 kW 2.8 kW
Power output 1.6 kW 2.2 kW
Engine speed 2800 min-1 2800 min-1
Nominal mode
drive motor
S6 40% S6 40%
Total current
consumption
9 A 4.7 A

Transport, Packaging and Storage
TKS 316 E | Version 1.02 9
Reserve technical changes!
The values given below for the sound pressure level are
emission values and thus do not necessarily have to
represent safe workplace values. Factors which may
affect the current workplace level of pollution include the
duration of the impacts, the nature of the workspace,
other noise sources, etc. the number of machines and
other adjacent operations. The reliable workplace values
can vary. However, this information should enable the
user to make a better estimate of hazard and risk.
Information on dust emission
The dust emission values measured according to the
"Principles for testing the dust emission (concentration
parameters) before woodworking machinery" of the
Timber Committee are less than 2 mg / m3. Thus, when
the machine is connected to a proper operational
extraction system with at least 20 m / s air velocity, it can
be assumed that the TRK limit value for wood dust
applicable in the Federal Republic of Germany will be
permanently adhered to.
5.1 Type plate
Fig. 2: Type plate
6 Transport, Packaging and Storage
6.1 Delivery and Transport
Delivery
Check the table saw after delivery for visible transport
damage. If you discover any damage to Table saw, im-
mediately report it to the transport company or the de-
aler.
Transport
Transport with a forklift / pallet truck:
For shipping, the box-packed machine is delivered on a
pallet so that it can be transported by forklift or pallet
truck.
6.2 Packaging
All packaging materials and packaging aids used in Ta-
ble saw are recyclable and must always be recycled.
Packing components made of cardboard are shredded
for waste paper collection. The foils are made of poly-
ethylene (PE) and the upholstery parts made of polysty-
rene (PS). You can hand over these substances to a
recycling center or to the disposal company responsible
for you.
6.3 Storage
Store the table saw thoroughly cleaned in a dry, clean
and frost-free environment. Cover the machine with a
protective tarpaulin.
WARNING!
Risk of death!
If the weight of the machine and the permissible lif-
ting capacity of the lifting equipment are not obser-
ved during transport or lifting, the machine may tip
over or fall.
- During transport and lifting work, pay attention to the
weight of the machine and the permissible lifting ca-
pacity of the lifting equipment
- Check lifting gear and load attachment means for
perfect condition.
DANGER!
Do not store the table saw unprotected outdoors or in
a humid environment.

10 TKS 316 E | Version 1.02
Description of the device
7 Description of the device
Fig. 3: TKS 316 E Description
1. Connection suction
2. Suction hose
3. Saw blade protection
4. Table extension
5. Parallel attack
6. Clamping lever for parallel stop
7. Push stick
8. Handwheel for height adjustment of the saw blade
9. Transport wheel
10. Transport handle
11. Exhaust pipe
12. ON / OFF switch
13. Longitudinal stop
Scope of Delivery
- Chassis
- Sliding carriage with miter stop
- Table extension
- Combined parallel / miter fence
- Saw blade guard with suction hose
- Carbide saw blade Ø 315 x 3.6 x Ø 30 mm Z24
- Push stick
Accessories
- Cutting replacement circular saw blade KSB-WZ
315/28 Item number: 5263128
8 Set up before Commissioning
8.1 Requirements for the installation site
The table saw must be set up stable on a level and firm
ground. It is important to ensure that there is enough
freedom of movement to work. The site should meet the
following criteria:
- The substrate must be level, firm and vibration-
free.
- The substrate must not let any lubricant through.
- The installation or working room must be dry and
well ventilated.
- Set up and operate the machine in a location that is
as dust-free as possible.
- There must be sufficient space for the operating
personnel, for material transport as well as for ad-
justment and maintenance work.
- The site must have good lighting.
- There must be a suction device with min. 690 m3 /
h extraction capacity, min. 20 m / s flow velocity at
the suction connection; ax. Hose length 4 m.
1
2
34
5
12 6
7
8
9
10
11
13
ATTENTION!
Danger of injury due to a machine that is not stably er-
ected! Check the stability of the machine after setting
it up on a level and stable surface.
ATTENTION!
Some metal parts can be sharpedged. Check all me-
tal parts to avoid injury.
ATTENTION!
Pay attention to the weight of the machine!
The machine may only be set up by two persons.
Check the aid accordingly for sufficient dimensioning
and load capacity.

Assembly
TKS 316 E | Version 1.02 11
9 Assembly
ake the machine operational by following these steps:
- Unpack the saw and check for any transport damage.
- The machine must be set up stably, i. on a level and
non-slip surface.
- It is imperative that the foot with the opening (J1) for the
switch / connector block on the left front be correctly
mounted. Loosely tighten side braces (O) and legs (J,
J1). ount the four rubber feet (P) on the legs.
Fig. 4: Assembly
- ount the Cross strut.
Fig. 5: ount cross strut
- From the inside, attach the chassis bracket (22) to the
rear legs (J) with 4 screws (33). Turn the saw over and
put it on its feet.
Abb. 6: ount the chassis
- Before use, the saw must be firmly screwed to the
supplied metal bracket. The metal bracket (a) must be
fastened to the feet (J) with the screw (b).
Fig. 7: ount the saw
- To install the extraction nozzle, fasten the extraction
nozzle with 4 screws (U) on the side of the housing (Q)
Fig. 8.
Fig. 8: ounting the extraction nozzle
CAUTION!
Before any maintenance conversion and assembly
work on the table saw, the mains plug must be remo-
ved!
NOTE!
When unpacking make sure that there are small parts
of the machine inside the packaging.

12 TKS 316 E | Version 1.02
Assembly
- Insert the switch / plug block (C) into the opening on
the pedestal and fasten it with 2 screws (01) on the
side of the housing Fig. 9.
Fig. 9: ount the switch
9.1 Mount the rip fence
- Use 2 screws / 2 washers and wing nuts (f, Fig. 10) to
secure the aluminum profile (s) to the rip fence housing
Fig. 10: ount rip fence
9.1.1 Adjusting the parallel stop
The rip fence must never be adjusted while the machine
is running.
Fig. 11: Adjusting the parallel stop
Fig. 12: Rip fence in flat position
9.2 Mount table extension
- ount the table extension on the table saw as shown in
Figure 13.
Fig. 13: ont the table extension
- Attach two support arms as a brace (Y, Fig. 14). Set
the table horizontally and tighten the nuts and bolts.
Fig. 14: ount support arms
NOTE!
The rip fence can be placed flat and adjusted in length.
Use the fence in an upright position (Fig.11) to cut
large workpieces. To cut small workpieces, use the
fence as shown in Figure 12.

Assembly
TKS 316 E | Version 1.02 13
9.3 Disassembly of the saw blade
- Remove the saw protection and the table insert.
- ove the saw blade to the uppermost position.
- Place the tool key (a) on the saw blade flange. Unscrew
the screw (b) with the wrench (c) in the direction of the
saw blade.
Fig. 15: Change saw blade
- Remove the saw blade (K) from the inner flange and
pull it upwards. Thoroughly clean the flange before
fitting the new blade. ount and fix the new saw blade
in reverse order.
Fig. 16: ount the saw blade
Legend:
- Fixing screw saw blade (02)
- Centering flange (04)
- Flange (03)
- Saw blade (K)
-
Reinstall and adjust the saw blade guard and table insert.
ake sure all safety devices are properly installed and in
good working order before working with the saw again.
9.4 Lifting, lowering and swiveling the saw
blade
Use the handwheel (Fig. 17) to adjust the height of the
saw blade.
Use the star grip to pivot the saw blade. Tighten the star
knob to lock the saw blade.
Fig. 17: Adjust saw blade
Start the machine carefully.
DANGER!
The saw blade must comply with the technical specifi-
cations.
Use only saw blades according to EN 847-1.
DANGER!
The saw blade teeth must point in the cutting direction
(downwards).
Always wear suitable gloves when handling saw bla-
des.
NOTE!
Adjustment of the saw blade must never be carried
out while the machine is running.

14 TKS 316 E | Version 1.02
Assembly
9.5 Assembly of the splitting wedge
The supplied riving knife must always be used. Dis-
connect the saw from the power source and disconnect
the power plug! ount the splitting wedge (F, Fig. 18)
with the aid of the screw (U).
Fig. 18: ount splitting wedge
9.6 Mounting the saw blade guard
The saw protection must always be used. Attach the saw
protection (A, Fig. 19) with the Screw, washer and wing
nut on riving knife (F).
.
Fig. 19: ount saw blade guard
The saw blade guard must be lowered onto the work-
piece to minimize the number of exposed teeth.
9.7 Mount suction connection
- Connect the suction hose (21) with the suction hood
(20) and the extraction nozzle
.
Fig. 20: Connect suction
9.8 Assembly sliding carriage
4 Hexagon socket screws 6x20
4 Hexagon bolts 6x20
8 Washer A 6
8 Hex nuts 6
1 Spacer plate
- ount the brackets (3) and (4) to the guide tube (2)
.
Fig. 21: ount bracket and guide tube
- Guide tube cpl. ount on the left side of the table top
with a spacer plate (A) between the table and the front
bracket (3).
DANGER!
Set the distance between the blade teeth and the ri-
ving knife to 2 to 5 mm.
Tighten the lock nut (U) tightly.
NOTE!
For packaging reasons, your sliding carriage is not
mounted.
20 21
4
2
3

Assembly
TKS 316 E | Version 1.02 15
Fig. 22: Parts of the saw
- Slide the sliding table (1) onto the guide tube (A),
secure against falling out with two 6x40 hexagon
socket screws and 2 wing nuts on both sides of the
guide tube (A)
.
Fig. 23: Secure wing nuts
- Stop tube cpl. ount on the sliding table. Screw
hexagon head screw 10 (A) with washer 12 (B)
through the stop tube and plastic washer (C) to the
table. Tighten the thumbscrew 8 (D) with washer 8
(E), through the stopper tube, plastic washer (F) and
segment, at the underside of the table with washer 8,
spring washer and locknut 8, tighten the toggle when
pressing down.
Fig. 24: Stop complete ount on the sliding table
- Align the sliding table. Use the stop rail as a ruler. The
sliding table must be set parallel and at the same
height as the saw table. After repeated inspection,
tighten the hex bolt of the mounting bracket.
.
Fig. 25: Align the sliding table
- Adjusting the sliding table guide: The ball bearing guide
can be adjusted by loosening the screw A. If the table
is too light, loosen the screw A, raise the ball bearing
(+), tighten the screw again. For a stiff table, loosen
screw A, lower ball bearing (-), tighten screw again.
ake sure that the guide rail is always clean.
Fig. 26: Adjusting the sliding table guide
A
1
FC
B
A
E
D
A

16 TKS 316 E | Version 1.02
Set up
- Adjusting the 90 ° angle: Press the guide (A) on the
eccentric (B) and secure it with the clamping lever.
Place the 90 ° angle on the saw blade and align the
stop rail. If necessary, loosen eccentric screw (E) and
readjust. Set the 45 ° scale (D) to 0. Carry out a test cut
and adjust if necessary.
Fig. 27: Adjust 90 ° angle
10 Set up
Prepare the workstation where the machine is
should stand. ake enough space to enable safe and
trouble-free work. The machine is designed to work in
confined spaces and must be stable on level, stable
ground.
11 Electrical connection
The installed electric motor is connected ready for opera-
tion. The connection complies with the relevant VDE and
DIN regulations.
The customer's power supply and the used
Extension cables must comply with these regulations.
Important instructions
The electric motor 230 V / 50 Hz is for mode S6 / 40%
(400 V / 50 Hz S6 / 15%). If the motor overloads, it auto-
matically switches off.
After a cooling time (different in time) can be
turn the engine back on.
Damaged electrical connection cables
Eccentric connection lines often cause insulation
damage. Causes are:
• Pressure points when connecting cables are led
through windows or door gaps.
• Kinking due to improper attachment or guidance of
the connecting cable.
• Interfaces by passing over the connecting cable.
• Insulation damage by tearing out of the wall
socket.
• Cracks due to aging of the insulation. Such
defective electrical connection cables must not be
used and are life-threatening due to the insulation
damage.
Check electronic connection cables regularly for
damage. ake sure that the connection cable is not
connected to the mains when checking. Electrical
connection cables must comply with the relevant VDE
and DIN regulations. Only use connection cables
marked H07 RN.
An imprint of the type designations on the connecting
cable is mandatory.
AC motor
• The mains voltage must be 230 Volt / 50 Hz.
• Extension cables must have a cross-section of 1.5 mm
up to a length of 25 m and a minimum of 2.5 mm over a
length of 25 m.
• The mains connection is protected by 16 A slow-acting.
Three-phase motor
•The mains voltage must be 400 V / 50 Hz.
• ains connection and extension cable must be 5-core.
3P * N * SL
• Extension cables must have a minimum cross section
of 1.5 mm.
• The mains connection is connected with max. 16 A
secured.
• When connecting to power supply or relocation, the
direction of rotation must be checked; if necessary, the
polarity must be replaced with a CEE plug.
Connections and repairs to the electrical equipment
may only be carried out by a qualified electrician.
CAUTION!
Risk of injury due to a machine that is not stably er-
ected! Check the stability of the machine after placing
it on stable ground.
ATTENTION!
Pay attention to the weight of the machine! The ma-
chine may only be set up by two persons.Check the
aid accordingly for sufficient dimensioning and load
capacity.
NOTE!
- Before use, all covers and safety devices must be
properly installed.
- The saw blade must be able to walk freely.
- For already processed wood, for foreign bodies
such as Nails or screws or similar respect, think
highly of.
- Before operating the ON / OFF switch, make sure
that the saw blade is correctly installed and moving
parts are smooth.
- Before connecting the machine, make sure that the
data on the nameplate agree with the mains data.
BE
A
D

Commissioning
TKS 316 E | Version 1.02 17
12 Commissioning
Inclined adjustment of the saw blade
After loosening the two clamping screws, the saw blade is
infinitely adjustable from 90 ° to 45 ° (see scale).
Height adjustment of the saw blade
The saw blade is infinitely adjustable.
Longitudinal sections
For parallel cuts, insert the longitudinal stop. at
For cutting jobs over 120 mm use the stop ruler with the
high stop side (1) and with cutting widths less than 120
mm with the low stop side (2). Guide the workpiece with
the enclosed push stick.
Cross sections
For transverse and angular cuts use the sliding carriage.
13 Work instructions
13.1 Cutting wide workpieces
Width of the workpiece to be machined more than 120
mm. Tool: Circular saw blade for longitudinal cutting
Operation: Adjust the longitudinal stop according to the
intended workpiece width. Pay attention to secure hand
rest. If narrow workpieces are separated by the cut, the
feed is carried out in the tool area only with the right
hand or with the aid of a push stick. If there is a risk of
the workpiece jamming between the circular saw blade,
splitting wedge and stop, the stop must be retracted to
the center of the saw blade or a short auxiliary stop must
be used. In the pictures, the upper suction hood was
only hinted at, or omitted in each case to show operation
or device clearer. For all operations shown, the upper
extraction hood is required.
ATTENTION!
Observe the safety instructions!
The machine may only be commissioned with fully
assembled protective and safety equipment. Before
commissioning, connect the machine to an exhaust
system. , For hidden cuts, remove the suction hood.
After this operation mount the exhaust hood
immediately. The machine must be adjusted so that the
tip of the highest sawtooth is just a little higher than the
workpiece. Before switching on the machine, all
protective and safety equipment must be installed
correctly. The saw blade must be able to move freely.
Inspect the workpiece for foreign objects (nails, screws,
etc.). Remove all foreign objects. Before switching on
the machine, make sure that the saw blade is mounted
correctly and the moving parts are smooth. Use
suitable table extensions and support aids for hard-to-
handle workpieces. ake sure the blade guard is in the
correct position before starting to saw..
WARNING!
If you have any doubt, have the machine set up by a
specialist. It's too dangerous to work on guesses.
NOTE!
Check the 90 ° and 45 ° position before each
operation!
ake a trial cut!
If necessary, readjust the adjusting screws.
NOTE!
Do not perform any groove, tenon or splitting opera-
tions on this machine.
NOTE!
For safe and clean work, select a small saw blade pro-
jection
ATTENTION!
RISK OF ENTANGLEMENT!
When working with the machine, gloves must not be
worn!

18 TKS 316 E | Version 1.02
Work instructions
13.2 Cutting narrow workpieces
Width of the workpiece to be machined below 120 mm
Tool: Circular saw blade for longitudinal cutting
Operation: Adjust the longitudinal stop according to the
intended workpiece width. Advance workpiece with both
hands, use the push stick in the area of the saw blade
and push the workpiece through behind the riving knife.
For short workpieces from the beginning of the cut, use
the push stick for advancement.
Fig. 28: Cutting narrow workpieces
13.3 Cutting edges and strips
Tool: Circular saw blade for fine-cut operation: ount
the longitudinal stop with a low contact surface or use
the auxiliary stop. Advance workpiece with push stick
until the workpiece end
located in the area of the splitting wedge. Long
workpieces
Secure against tilting at the end of the cutting process by
a table extension.
Fig. 29: Cutting edges and strips
13.4 Cross cutting narrow workpieces
Tool: Fine-toothed cross-section blade Operation: Adjust
the deflector bar so that workpiece sections can not
touch the rising part of the saw blade. Only feed
workpieces by means of a cross stop or cross slide. Do
not remove waste with your hands out of the area of the
workpiece.
Fig. 30: Cross cutting narrow workpieces
13.5 Covert cutting, folding
Tool: Circular saw blade for fine cutting Operation: When
folding on the stop, select the cutting sequence so that
the cut-out strip is formed on the side of the saw blade
facing away from the stop. To cover and fold, remove
the upper extraction hood or swing the extraction hood
upwards and lower the riving knife. Pay attention to good
work piece guidance (rear end stop if necessary to avoid
it).
Fig. 31: Covering, folding
NOTE!
Devices requiring connection with parts of the
machine must be fastened with screws, with screw
clamps only makeshift connections can be made to
machines.

Care, maintenance and repair
TKS 316 E | Version 1.02 19
14 Care, maintenance and repair
14.1 Care after work
- Step 1: Disconnect the power plug from the power out-
let.
- Step 2: Empty and clean the suction device.
- Step 3: Clean the machine from sawdust and saw dust
with a dry cloth and / or compressed air (wear
protective goggles!). In particular, the guide rails
must be kept clean.
- Step 4: Spray all unpainted metal surfaces with some
anti-rust spray.
- Step 5: Inspect the machine for damage to the safety
devices and saw blade. If necessary, carry out
the repair or arrange for it, observing the safety
instructions.
- Step 6: Clean the ball bearing guide of the sliding table
regularly from wood dust and dirt, so that it is
easier to run.
- Step 7: Check the machine regularly for:
- Loose screws and nuts
- Worn or damaged switches
- Worn or damaged saw blade
- Worn or damaged blade guard
14.2 Maintenance and repair
aintenance and repair work may only be carried out by
qualified personnel. If the table saw does not work pro-
perly, contact a dealer or our customer service. The con-
tact details can be found in chapter 1.2 Customer Ser-
vice.
All protective and safety equipment must be reinstalled
immediately after repair and maintenance work has been
completed.
DANGER!
Risk of death due to electric shock!
Contact with live components may cause mortal dan-
ger. Switched on electrical components can cause
uncontrolled movements and lead to serious injuries.
- Before starting any cleaning or maintenance work,
switch off the machine and disconnect the power
plug.
Use protective gloves!
NOTE!
Never use harsh cleaning agents for cleaning. This
can lead to damage or destruction of the machine.
NOTE!
The engine brake works electromechanically.
As soon as the braking time exceeds 10 seconds,
the engine brake must be replaced. Contact your ser-
vice center immediately.
NOTE!
The bearings are closed and pre-lubricated. They are
maintenance-free for the normal life of the machine.
The bearing surfaces should always be kept clean to
ensure proper operation of the saw.

20 TKS 316 E | Version 1.02
Troubleshooting
15 Troubleshooting
16 Disposal, recycling of old equipment
In your own interest and in the interests of the environ-
ment, please ensure that all components of the machine
are disposed of in the proper and approved way.
16.1 Decommissioning
Disused equipment must be taken out of service immedi-
ately in order to avoid later misuse and endangering the
environment or people.
Step 1: Remove all environmentally hazardous fluids
from the old unit.
Step 2: If necessary, dismantle the machine into mana-
geable and usable assemblies and compo-
nents.
Step 3: Guide the machine components and operating
materials to the appropriate disposal routes.
Fault Possible cause Solution
Engine does not start 1. No mains voltage
2. Connection cable defective
3. otor defective
Have the power connection checked
by qualified personnel.
Engine is running, saw blade is not
turning
Drive shaft defective Replace the drive shaft
Engine gets hot 1. Engine short circuit
2. Overload of the motor
1. Disconnect the power plug and
have the machine repaired by qua-
lified personnel.
2. Check whether the saw blade is
suitable for the material to be cut.
Check whether the saw blade is still
sufficiently sharp
Take a break from work and let the
engine cool down.
Saw blade speed too low 1. Engine defective
2. too low mains voltage
1. Have the engine checked by quali-
fied personnel.
2. Have the mains voltage checked
by qualified personnel
Saw vibrates, saw blade strikes 1. Saw blade does not conform to the
specification.
2. Saw blade not sufficiently secured
3. Saw blade defective
1. Check on the basis of the specifi-
cations in the technical data
whether the saw blade is suitable
for installation.
2. Tighten the fixing screw.
3. Check the saw blade for mechani-
cal damage and replace it if neces-
sary.
No clean 45 ° or 90 ° cuts 1. Stops not aligned correctly
2. Angle display not set correctly
1. Check the saw blade with stan-
dard angle and align the stops.
2. Check saw blade with standard
angle and adjust angle display.
Workpiece is knocked back by the
saw blade.
1. Stops not aligned correctly
2. Disconnecting blade is not aligned
with the saw blade
3. Defective saw blade
1. Align the stops.
2. Align the cutting blade with the
saw blade.
3. Replace the saw blade.