Honeywell Flare front series User manual

Modern Gas Fireplaces - Linear Fireplaces

INSTALLER: Leave this manual with the appliance.

CONSUMER: Retain this manual for future reference.

INSTALLATION AND SERVICE OF THIS APPLIANCE MUST BE

PERFORMED BY QUALIFIED CERTIFIED NFI PERSONNEL OR

CERTIFIED FLARE FIREPLACE DEALER.

Massachusetts: The piping and final gas connection must be performed by a

licensed plumber or gas fitter in the State of Massachusetts. Also, see

Carbon Monoxide detector requirements on page 56

NOTICE

Flare Fireplaces Installation Guide –Honeywell CSv7

[Flare Double Corner, Left Corner, Right Corner, Front, See-Through and Room Definer] v14.6

FLARE REQUIRES INSTALLATION BE

PERFORMED BY AN NFI CERTIFIED

INSTALLER, OR A CERTIFIED

FLAREAUTHORIZED INSTALLER.

INSTALLATIONS THAT DO NOT

FOLLOW THIS INSTRUCTION WILL

NOT BE COVERED BY WARRANTY OR

SERVICED.

 
 
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TABLE OF CONTENTS 
SAFETY INFO AND WARNINGS.....................................................................................................................................5
FLARE FIREPLACES –FRAMELESS IN EVERY WAY .........................................................................................................7
SAFETY.....................................................................................................................................................................7
CSA CERTIFICATION ..............................................................................................................................................7
MANUAL MODEL LIST & INFORMATION......................................................................................................................8
FIREPLACE OPERATION................................................................................................................................................9
ELECTRICAL AND POWER REQUIREMENTS.............................................................................................................................9
ON/OFF OPERATION ......................................................................................................................................................9
WALL SWITCH ............................................................................................................................................................10 
MEDIA ARRANGEMENTS ................................................................................................................................................11 
MEDIA CALCULATIONS ..................................................................................................................................................12 
FEATURE REMOVAL...................................................................................................................................................13 
SAFETY SCREEN REMOVAL..............................................................................................................................................13 
EXTERNAL TEMPERED GLASS REMOVAL –DOUBLE GLASS FIREPLACE.......................................................................................14 
INTERNAL CERAMIC GLASS REMOVAL .............................................................................................................................15 
SIDE GLASS TRIM RMEOVAL /INSTALLATION FLARE H AND EH ..................................................................................................17 
REFLECTIVE BACK INSTALL..............................................................................................................................................18 
INSTALLATION STEPS.................................................................................................................................................19 
INSTALLATION PREPARATION ...................................................................................................................................20 
ACCESS PANEL ............................................................................................................................................................20 
FIREPLACE UNPACKING .................................................................................................................................................21 
FIREPLACE TELESCOPIC LEGS SETUP ..................................................................................................................................22 
LEG SETUP FOR FRONT AND SEE-THROUGH UNITS ............................................................................................................23 
LEG SETUP FOR CORNER UNITS .................................................................................................................................24 
UNPACKING CONTROL UNIT AND ACCESSORIES ....................................................................................................................25 
FIREPLACE POSITIONING................................................................................................................................................26 
LED LIGHTS................................................................................................................................................................27 
LED LIGHT INSTALL AND POWER ......................................................................................................................................28 
LED CONTROLLER AND REMOTE ......................................................................................................................................29 
OPTIONAL BLOWER KIT FOR SCREENED UNIT............................................................................................................31 
VENT TERMINATION..................................................................................................................................................32 
VENT AND FIREPLACE SIZE..............................................................................................................................................33 
MINIMUM COMBUSTIBLE CLEARANCES FROM VENT ..............................................................................................................33 
VERTICAL TERMINATION................................................................................................................................................34 
VENT TERMINATION CLEARANCES ............................................................................................................................36 

 
 
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VENT RESTRICTOR SETUP ...............................................................................................................................................38 
CHIMNEY PATH INSTALLATION AND PLANNING........................................................................................................39 
FLARE 30|30H..........................................................................................................................................................40 
FLARE 45|45H|45EH..................................................................................................................................................41 
FLARE 50|50H|50EH..................................................................................................................................................42 
FLARE 60|60H|60EH..................................................................................................................................................43 
FLARE 70|70H|70EH..................................................................................................................................................44 
FLARE 80|80H|80EH..................................................................................................................................................45 
FLARE 100|100H|100EH............................................................................................................................................46 
POWER VENTING.......................................................................................................................................................47 
ELECTRICAL CONTROL TO THE PV SYSTEM...........................................................................................................................49 
GAS INSTALLATION....................................................................................................................................................50 
GENERAL...................................................................................................................................................................50 
ORIFICE SIZE...............................................................................................................................................................52 
GAS VALVE ACCESS DOOR ..............................................................................................................................................52 
MANUAL GAS SHUTOFF ....................................................................................................................................52 
LIQUID PROPANE USAGE IN A FLARE FIREPLACE ....................................................................................................................53 
COMMONWEALTH OF MASSACHUSETTS ............................................................................................................................54 
FLARE FIREPLACES - DOUBLE GLASS ..........................................................................................................................55 
OVERVIEW ................................................................................................................................................................55 
DOUBLE GLASS -INSTRUCTIONS ......................................................................................................................................56 
TELEVISION MOUNTING ABOVE FIREPLACE...............................................................................................................57 
TV INSTALL –FLAT EXAMPLE...........................................................................................................................................58 
TV INSTALL –L TYPE EXAMPLE.........................................................................................................................................59 
TV INSTALL RECESS –45 DEGREE ELBOW ON TOP OF THE UNIT ................................................................................................60 
TV INSTALL WITHOUT RECESS –MANTEL INSTALLATION .........................................................................................................61 
CLEARANCES..............................................................................................................................................................62 
GENERAL INFORMATION AND STEPS .................................................................................................................................62 
CLEARANCES SPECIFICATION...........................................................................................................................................69 
MANTEL CLEARANCE ....................................................................................................................................................70 
CLEARANCE TO A SPRINKLER ...........................................................................................................................................71 
HEAT RELEASES...........................................................................................................................................................72 
AIR INTAKE ................................................................................................................................................................72 
EXAMPLES OF HEAT RELEASES .........................................................................................................................................73 
SETTING UP YOUR FLARE FOR ENHANCED OPERABILITY............................................................................................74 
KEEPING THE WALL ABOVE YOUR FLARE AS COOL AS POSSIBLE .................................................................................................74 
KEEPING YOUR DOUBLE GLASS AS COOL AS POSSIBLE.............................................................................................................75 
FLARE FRONT,SEE THROUGH,AND CORNER FIREPLACE CLEARANCE...........................................................................................76 
Flat –side and isometric view .............................................................................................................................76 
L shape –side and isometric view .......................................................................................................................78 

 
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INDOOR/OUUTDOOR KIT ..........................................................................................................................................80 
APPLIANCE LOCATION ..................................................................................................................................................80 
BURNER DIMENSIONS...............................................................................................................................................83 
HOME AUTOMATION................................................................................................................................................84 
ELECTRIC AND CONTROL ...........................................................................................................................................85 
ELECTRIC DIAGRAM -SCREEN..........................................................................................................................................85 
ELECTRIC DIAGRAM –DOUBLE GLASS OR PV.....................................................................................................................86 
DOUBLE GLASS BOARD &LED LIGHT GUIDE .....................................................................................................................87 
ELECTRIC DIAGRAM –PV SYSTEM.....................................................................................................................................88 
REPLACEMENT PARTS................................................................................................................................................89 
MAINTENANCE..........................................................................................................................................................90 
TROUBLESHOOTING..................................................................................................................................................92 
ADJUSTING YOUR AIR SHUTTER TO PREVENT SOOTING ...........................................................................................................92 
APPENDIX..................................................................................................................................................................93 
MAINTENANCE LOG .....................................................................................................................................................93 
WARRANTY POLICY ......................................................................................................................................................94

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SAFETY INFO AND WARNINGS

WARNING!

If the information in these instructions are not followed exactly, a fire or explosion may result causing property

damage, personal injury, or loss of life.

Installation and services must be performed by a qualified installer, service agency or the supplier.

The direct vent system appliance must be installed as an OEM installation in manufactured homes (USA only)

or an aftermarket permanently located, or a mobile home, where no prohibited by local codes and must be

installed in accordance with Manufacturer’s instructions and the Manufactured Home Construction and Safety

Standard, Title 24 CFR, Part 3280, in the United States, or the Standard for Installation in Mobile Homes, CAN/

CSA Z240 MH Series, in Canada.

This appliance is only for use with the type(s) of gas indicated on the rating plate. A conversion kit is supplied

with the appliance.

This product is listed to the ANSI standards for ANSI A21.50b-2009 / CSA 2.22b-2009 Vented Gas

Fireplaces CAN/ CGA 2.17-M91 Gas-Fired Appliance for use at high altitudes.

NEVER LEAVE CHILDREN OR ANY OTHER AT-RISK INDIVIDUAL ALONE WITH

THE APPLIANCE.

Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies.

Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or

clothing ignition.

This appliance must be electrically wired and grounded in accordance with local codes, or in the absence of local codes,

with National Electric Code ANSI/NFPA 70 –latest edition or the Canadian Electric Code CSA C22.1

A 110-120V AC Circuit for this product must be protected with ground-fault circuit-interrupter protection, in compliance

with the applicable electrical codes, when it is installed in locations such as bathrooms or near sinks.

Proposition 65 Warning: Fuels used in gas, wood burning or oil-fired appliances, and the products of combustion of such

fuels, contain chemicals known to the State of California to cause cancer, birth defects and other reproductive harm.

California Health & Safety Code Sec. 25249.6. In the State of Massachusetts, only a licensed plumber and gas fitter may

install this product. See Note for the Commonwealth of Massachusetts.

State of California. Proposition 65 Warning. Fuels used in gas, wood-burning or oil-fired appliances, and the

products of combustion of such fuels, contain chemicals known to the State of California to cause cancer, birth defects and

other reproductive harm. California Health & Safety Code Sec. 25249.6

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Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children,

and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at-risk

individuals in the house. To restrict access to a fireplace or stove, install an adjustable safety gate to keep toddlers, young

children, and other at-risk individuals out of the room and away from hot surfaces.

WARNING!

When an existing Category I heater is removed or replaced, the original venting system may no longer be sized to properly

vent the attached appliances. Instructions shall also indicate effects of an improperly sized venting system (formation of

condensate, leakage, spillage, etc.) and shall specify the following test procedure.

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FLARE FIREPLACES –FRAMELESS IN EVERY WAY

Flare Fireplaces is where innovation, quality and luxury come together to form new ideas. By combining

superior raw materials, contemporary design, creative technology, and a frameless way of thinking, we

have created a full line of direct-vent fireplaces that are luxurious, simple to operate, and efficient. Our

modern gas fireplaces are distinguished by their clean linear design, superior built quality, and unique

features.

SAFETY

CSA CERTIFICATION

All our fireplaces are tested and have been certified to meet stringent CSA guidelines, ensuring optimum

quality, safety, and efficiency.

All our fireplaces have been certified and tested to work with Natural Gas or Propane.

Certification Information:

ANSI Z21.88/CSA 2.33-2014- Vented Gas Fireplace Heaters

CSA CLASSES:

CLASS 2901 84 / CLASS 2901 04

All fireplaces are rated for commercial and residential use.

The CSA Mark

The Canadian Standards Association (CSA) is a nonprofit association serving business, industry, government

and consumers in Canada and the global marketplace. Among many other activities, CSA develops

standards that enhance public safety.

A Nationally Recognized Testing Laboratory, CSA is familiar with U.S. requirements. According to OSHA

regulations, the CSA-US Mark qualifies as an alternative to the UL Mark.

Here are some areas where CSA standards are applied:

•Canadian Electrical Code, Part III-Outside Wiring

•Electrical Engineering Standards

•Electromagnetic Compatibility

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MANUAL MODEL LIST & INFORMATION

The Following manual should be used for the following Flare Fireplaces Models:

•Flare Front 30-100 “– 16” (R), 24” (H), 30” (EH)

•Flare See-Through 30-100” –16” (R), 24” (H), 30” (EH)

•Flare Corner Right & Left 30-100” –16” (R), 24” (H)

•Flare Double Corner 30-100” –16” (R), 24” (H)

•Flare Room Definer 45-100” –16” (R), 24” (H), 30” (EH)

All models share the same gas valve system, gas connection, and glass type, simplifying installation and operation.

All warnings and instructions apply to all models.

Refer to the model name for specific model, clearance and installation information.

Flare Fireplaces should only be connected to M&G DuraVent or ICC 4x6 or 5x8 venting system. Refer to the specific

appliance model and size to determine vent size (Gas specification table) and chimney pathway requirements

(Chimney path installation & planning table). For detailed chimney installation information please use the M&G

DuraVent direct vent installation manual: http://www.duravent.com

For details on ICC direct vent installation, please use the ICC installation guide.

http://icc-chimney.com/en/exceldirect-support

This product is listed to ANSI standards for “Vented Gas Fireplace Heaters” and applicable sections of “Gas Burning

Heating Appliances for Manufactured Homes and Recreational Vehicles”, and “Gas Fired Appliances for Use at High

Altitudes”.

Installation MUST comply with local, regional, state, and national codes and regulations. Consult insurance carrier,

local building inspector, fire officials or authorities having jurisdiction over restrictions, installation inspection and

permits.

This installation must conform to local codes. In the absence of local codes, you must comply with the

National Fuel Gas Code, ANSI Z223.1-latest edition in the U.S.A. and the CAN/CGA B149 Installation Codes in Canada.

Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. For

assistance or additional information, consult a qualified service technician, service agency or your dealer.

FLARE REQUIRES INSTALLATION BE

PERFORMED BY AN NFI CERTIFIED INSTALLER,

OR A CERTIFIED FLARE DEALER.

INSTALLATIONS THAT DO NOT FOLLOW THIS

INSTRUCTION WILL NOT BE COVERED BY

WARRANTY OR SERVICED.

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FIREPLACE OPERATION

ELECTRICAL AND POWER REQUIREMENTS

Screen Unit: 110V, 15A Outlet (Dedicated circuit is optional but recommended) or Directly wired. When using an outlet, make sure

the outlet is accessible in the event of servicing.

**110V, 15A additional power source needed if Optional RGB-LEDs are included in unit.

Double Glass: 110V, 15A Outlet (Dedicated circuit is optional but recommended) or Directly wired. When using an outlet, make

sure the outlet is accessible in the event of servicing.

**No additional power source needed for optional RGB-LEDs.

ON/OFF OPERATION

The ON Off operation on the Flare Fireplaces with a Honeywell valve is controlled by switching ON or Off power supply to the

fireplace plug or hotwire.

The Fireplace will attempt to start whenever electric power is supplied to it. The Fireplace power supply needs to be wired by

QUALIFIED ELECTRICIAN.

The electrician can provide the operator a switch to control the outlet the fireplace is connected to.

The use of the plug should only be done when access to the outlet is available even after installation is completed.

This appliance must be grounded. In the event of a malfunction or breakdown, grounding provides a path of least resistance for

electric current to reduce the risk of electric shock. This appliance is equipped with a cord having an equipment-grounding

conductor and a grounding plug. The plug must be plugged into an appropriate outlet that is professionally installed and

grounded in accordance with all local codes and ordinances.

The Flare Fireplaces with a Honeywell is provided with a 110V plug that can be connected to a controlled outlet for ON/OFF operation

of the fireplace. Plug can also be removed to connect directly for hardwire operation.

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WALL SWITCH

The Fireplace ON/OFF operation can be done with a standard wallswitch provided by the electrition and wired to

control the supply of power to the fireplace outlet or hardwire setup.

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MEDIA ARRANGEMENTS

Flare Fireplaces can be equipped with different media types. Follow the instructions below for information on how to

add and arrange media in your Fireplace:

•Do not place any type of media on the pilot or in front of the pilot. Keep 1”distance from the pilot to allow

correct operation of the pilot.

•Media can be put over the Flare burner. Avoid placing media over the main burner ports as it may disrupt

flame in case of a clogged port. Avoid placing driftwood arching over burner, instead place in front or behind.

•If using media that was not supplied by Flare Fireplace, make sure that the media is certified/suitable to be

used in direct vent gas fireplaces.

•Keep the pilot front cover view open to be able to view the pilot spark and flame from outside.

•Fireglass:

a. ¼” or ½” Fire Glass may be used.

b. When the fireplace viewing window is open, and media is placed, make sure Fire Glass does not fall

on the ceramic glass lower frame as that may cause breakage when putting back the ceramic glass.

c. Make sure pilot is clear of any Fire Glass particles.

d. Flare Fire Glass can be put safely into the firebox. Avoid overloading the burner with Fire Glass,

specifically over the main burner ports.

•Maintain minimum distance of ¼” from media to the fireplace glass panels.

•Use the manual for instructions on how to remove, replace, & arrange the fireplace glass media

PROPER DRIFTWOOD PLACEMENT IMPROPER DRIFTWOOD PLACEMENT

Ceramic Pebbles Fireglass

CHOKING HAZARD! Ensure that the fireplace area is clear of fire glass particles as these could be ingested by small

children. Vacuum area after installation.

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MEDIA CALCULATIONS

Please follow the below described quantities of media placement in your firebox. Please note, over saturation of

media throughout the firebox may result in improper combustion or Soot within the fireplace or termination cap.

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FEATURE REMOVAL

SAFETY SCREEN REMOVAL

Follow the instructions below for safety screen removal.

PLEASE NOTE: Safety screen may be shipped separately from the appliance.

The barrier is designed to reduce the risk of burns from the hot viewing glass and is

provided with this appliance. It must remain installed for the protection of children and

other at-risk individuals.

Do NOT operate the fireplace without the safety screen barrier.

Front, See Through, and Corner Units

•Safety screen removal requires no tools.

•Push the top frame of the screen up until it clears the bottom of the opening.

•Tilt the bottom of the screen out and pull down so the top frame clears the opening.

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EXTERNAL TEMPERED GLASS REMOVAL –DOUBLE GLASS FIREPLACE

Follow the procedure below to remove and install back the fireplace external glass (double glass fireplace configuration).

Note: Suction cups are needed to remove the glass.

Warning! Turn off the fireplace and allow time for the unit to cool before proceeding.

Caution: The glass is very fragile and should be handled with care.

Warning! Double glass fireplace should NOT be operated without the external glass

•Confirm lock screws have been removed during install (should be done once, during install only).

•Attach glass suction cups to the glass. Use more than one suction cup if needed (any unit above 45”).

•Using suction cups, slightly push in the external glass top edge.

•Once glass has been pushed, slightly lift the glass to clear bottom part of the glass.

•Remove the glass and place in a secure location.

Install back external glass

•Attach glass suction cups to the glass. Use more than one suction cup if needed (any unit above 45”)

•Place upper edge of the glass in position and push latching trim.

•Once trim has been pushed in, slide glass top in position.

•Tilt in bottom edge of the glass in position as you are lifting the glass up.

•Glass is now secure in place. No bolts are needed to lock the glass.

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INTERNAL CERAMIC GLASS REMOVAL

Follow the procedures below to remove and install the internal ceramic glass (double glass fireplace configuration).

Note: Suction cups are needed to remove the glass.

Warning! Turn off the fireplace and allow time for the unit to cool before attempting to remove the glass.

CAUTION:The ceramic glass is very fragile and should be handled with care.

CAUTION: Do not operate the appliance with glass removed, cracked, or broken. Replacement of the panel(s) should

be done by a licensed or qualified service person

Step 1 –Attach glass suction cups to the glass. Remove the glass’lower magnetic trim. Place the trim in a secure

place. Any unit above 45” requires 2 suction cups to hold the glass.

Step 2 –Release the lower glass trim. The lower trim bolts can be released by hand and should not require any tools.

Once bolts are released remove lower glass holder trim.

Step 3 –Hold the glass suction cups and hand release trim bolt on the top. The trim does not need to be removed and

will only open to allow a gap for glass removal.

Step 4 –Push the glass up and clear it from the bottom as shown

When putting the glass back, DO NOT overtighten the bolts or glass may break

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Step 1 Step 2

Step 3 Step 4-1

Step 4-2

When putting back the glass, DO NOT overtighten the bolts or glass may break

•Use step 4 –1 for putting the glass back.

•Glass trim screws should be closed hand tight. DO NOT overtighten the bolts or glass may break.

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SIDE GLASS TRIM RMEOVAL / INSTALLATION FLARE H AND EH

The additional side trim piece for the H & EH models is installed differently than the standard height unit’s side trim pieces & has

additional steps required to remove & apply it successfully.

All work should be done with a cold fireplace, fireplace appliance turned off and manual gas valve shutoff. Unplug the fireplace

from any electric power (Double Glass Units)

The below picture shows the right-side glass trim

Step 1: Using a drill, untighten the screw that is located at the right

top of the trim side as shown in picture below

Step 2: Move the right trim glass to the left as shown

in picture below

Step 3: Remove the lower side of the trim slowly as

shown in picture below

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REFLECTIVE BACK INSTALL

The Flare Fireplace may be ordered with a reflective ceramic glass backing. The ceramic glass is tinted black to create

a reflection when the fireplace is running. The ceramic glass will enhance and protect the fireplace look and is easy to

clean.

The reflective back is shipped outside the unit, inside a sleeve with the other glass panes. It should be mounted at the

back of the fireplace, placed in the gap between the fire bed (shown yellow below) and held by the top mounting

brackets (red circle).

Carefully carry the reflective back using suction cups, and place at a 45-degree angle as shown below.

Screw the mirror clamp as shown below, make sure you do not over-tighten the screw, & leave 1” of the screw

length out.

 
 
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INSTALLATION STEPS 
 
1. Prior to starting the installation, make sure you read and understand all WARNING information in the 
manual. Do not start the installation if you are unclear about any of the installation related subjects. 
2. Determine the following: 
•The vent system configuration to be used based on the fireplace location. Follow the manual venting 
section (Chimney path installation & planning tables) to determine the venting requirements and 
setting. 
Note: Venting requirements are model specific. 
Note: Make sure the vent requirements are supported by the Flare manual and installation 
instruction. 
•Clearance requirements from combustible and non-combustible materials. Follow the clearance 
instruction and example in the manual. 
Note: Clearance instructions and examples are model specific. 
•Gas supply piping. 
•Confirm if the fireplace is going to operate using Natural Gas (NG) or Propane. Use the attached 
product label to confirm the fireplace is set for the expected gas type. 
•Electrical wiring requirements. 
•Framing and finishing details. 
 
3. Unpack the fireplace box, adjust telescopic legs and place in the upright position. Follow instruction for 
fireplace unpacking. 
4. Put the Fireplace in the desired location. Verify clearance to non-combustible and combustible materials. 
Follow the clearance instruction and example in the manual. 
5. For LED units, connect LED system and test LED. 
6. Attach the units back bracket to the wall framing. 
7. For double glass units only: remove glass locking screws and discard. 
8. Adjust Fireplace vent restrictor based on vent configuration and planning guide. Document vent restrictor 
setup here: ___________________________. 
9. Connect vent system to the Fireplace. 
10. Connect gas (Gas connection section) line to the Fireplace and verify gas inlet and outlet pressure. Measure 
and document gas pressure here: Inlet _______ W.C. 
11. Confirm if adjustments for high altitude are needed (Installation at above 2000 Ft from sea level). 
12. Connect electrical wiring for applicable units. 
13. Insert and place Fireplace media. Use media arrangement guide from the manual. 
14. Verification of: 
•Ignition and pilot system. 
•Burning and flame. 
15. Complete framing and wall cover. 
 
Read all the instructions before starting the installation. Follow these instructions carefully during the installation to ensure 
maximum safety and benefit. 
Follow the Steps above to insure proper installation of the Gas appliance. 
WARNING! Risk of Fire or Explosion! Damaged parts could impair safe operation. DO NOT install damaged, incomplete or 
substitute components. 
 