Honeywell HW3000 User manual

HW3000
HW3000L
Owner’s Manual
Portable Electrical Generator
Manual del Propietario
For product inquiries or support, visit www.honeywellgenerators.com or call
toll-free at 1-888-HWHELP1 (494-3571).
Si tiene preguntas acerca de los productos o requiere de asistencia, visite
www.honeywellgenerators.com o llame gratis al 1-888-HWHELP1 (494-3571).
Read and Save These Instructions - Lea y Conserve Estas Instrucciones

Congratulations on owning a Honeywell portable generator!
Please use the spaces provided below to record important information about your generator. You may be asked to
provide this information should you require product service or support.
Identification information specific to your generator (model number and serial number) can be found on the genera-
tor labels.
This manual contains important instructions for operating this generator. For your safety, and the
safety of others, read this manual thoroughly before operating the generator. Failure to properly follow
all instructions and precautions can cause you and others to be seriously hurt or killed.
FIGURE 1: Generator Label Locations
Date of Purchase:
Store/Dealer Purchased From:
Generator Model Number:
Generator Serial Number:
WARNING
Phase
Duty Cycle
Single
Continuous
Model Number HW3000L
Frequency
3600Engine RPM
60Hz
AC VoltagePower Output 3.0 kW 120V
p/n 102428D
Northshore Power Systems, LLC
Milwaukee, WI 53212 USA Insulation Class F
Max. Ambient Temp. 40oC
Fuel Gasoline
Serial Number
p/n 102707A
Northshore Power Systems, LLC
4425 N. Port Washington Road
Suite 105
Milwaukee, WI 53212-1082 USA
1-888-HWHELP1 (494-3571)
www.honeywellgenerators.com
© 2010 Northshore Power Systems, LLC
The Honeywell Trademark is used under license
from Honeywell International Inc.
Honeywell International Inc. makes no representations
or warranties with respect to this product.
Manufactured exclusively for Northshore Power Systems.

PRODUCT REGISTRATION
To register your product, please complete the information below and mail to the address at the end of the form or register
online at www.honeywellgenerators.com. 18-digit serial number must be completed in order for warranty to be acti-
vated.
1 - PERSONAL INFORMATION
2 - PRODUCT INFORMATION
FIRST NAME
LAST NAME
CHECK HERE TO RECEIVE ANNUAL MAINTENANCE REMINDERS AND SPECIAL OFFERS FROM HONEYWELL
GENERATORS
CHECK HERE TO RECEIVE INFORMATION FROM OTHER COMPANIES VIA EMAIL, UNDERSTANDING YOUR
EMAIL ADDRESS MAY BE SHARED OR COMBINED WITH INFORMATION FROM OTHER SOURCES
DATE OF PURCHASE:
MM DD YYYY
//
*MODEL NUMBER:
*SERIAL NUMBER (18-digits):
PURCHASE LOCATION:
IN-STORE
ONLINE
STORE NAME:
PURCHASE PRICE: $___________.00
FEATURES INFLUENCING PRODUCT PURCHASE:
BRAND REPUTATION EASE OF USE
PORTABILITY SIZE / WEIGHT
POWER RATING STYLE/APPEARANCE
PRICE WARRANTY
HOW DID YOU BECOME AWARE OF THIS PRODUCT?
IN-STORE RADIO/TV
INTERNET STORE CIRCULAR
PRINT WORD OF MOUTH
OTHER BRANDS CONSIDERED WHEN SHOPPING
FOR THIS PRODUCT:
PRIMARY USE FOR PRODUCT:
TOOL POWER
RECREATION POWER
EMERGENCY POWER
PRIMARY LOCATION FOR PRODUCT USE:
HOME
WORK
TYPE OF WORK, IF PRODUCT BEING USED FOR
PROFESSION:
WHAT OTHER TYPE OF POWER EQUIPMENT ARE
YOU INTERESTED IN PURCHASING IN THE FUTURE?
WHO DECIDED TO PURCHASE THIS PRODUCT?
STREET ADDRESS
CITY, STATE, ZIP
COUNTRY
PHONE
EMAIL
*Found on nameplate of generator

3 - DEMOGRAPHIC INFORMATION
GENDER:
MALE
FEMALE
MARITAL STATUS:
MARRIED
SINGLE
AGE:
INCLUDING YOURSELF, HOW MANY PEOPLE LIVE IN
YOUR HOUSEHOLD:
NUMBER OF CHILDREN UNDER 18 LIVING IN YOUR
HOUSEHOLD:
PRIMARY RESIDENCE:
OWN
RENT
EDUCATION:
SOME HIGH SCHOOL
HIGH SCHOOL DIPLOMA
COLLEGE DEGREE
GRADUATE DEGREE
THANK YOU FOR REGISTERING YOUR PRODUCT. THE INFORMATION YOU PROVIDED MAY BE USED
FOR MARKETING PURPOSES IN ORDER TO OFFER YOU VARIOUS PRODUCT INFORMATION AND
OFFERS.
CHECK HERE IF YOU WISH TO BE CONTACTED ABOUT SPECIAL OFFERS.
PLEASE RETURN THIS FORM TO THE FOLLOWING ADDRESS:
Northshore Power Systems, LLC
4425 N Port Washington Road
Suite 105
Milwaukee, WI 53212-1082
PLEASE MAIL THIS FORM IN A SEALED ENVELOPE. DO NOT STAPLE.
HOUSEHOLD INCOME:
LESS THAN $15,000 $100,000 - $124,999
$15,000 - $29,999 $125,000 - $149,999
$30,000 - $49,999 $150,000 - $174,999
$50,000 - $79,999 $175,000 - $199,999
$80,000 - $99,999 $200,000 OR OVER
PRIMARY METHOD OF PURCHASING HOUSEHOLD
ITEMS:
IN-STORE
ONLINE
TV
MAIL ORDER
TYPES OF CREDIT CARDS HELD BY HOUSEHOLD
MEMBERS:
VISA / MASTERCARD
DISCOVER
AMERICAN EXPRESS
GAS / RETAIL
OTHER
NONE
HOUSEHOLD INTERESTS:
HOME IMPROVEMENT
AUTOMOTIVE WORK
CAMPING
OTHER
21 AND UNDER
22 - 34
35 - 44
45 - 54
55 - 64
65 AND OVER

HW3000/HW3000L Portable Electrical Generator Owner’s Manual www.honeywellgenerators.com i
CONTENTS
IMPORTANT SAFETY INSTRUCTIONS ............................................................................. 1
Safety Messages .........................................................................................................................................1
Location of Important Labels .......................................................................................................................3
GETTING STARTED ......................................................................................................... 5
Unpacking Guidelines ..................................................................................................................................5
Assembly .....................................................................................................................................................6
Grounding the Generator ...........................................................................................................................10
Using Generator for Back-up Power ..........................................................................................................10
COMPONENTS ............................................................................................................... 11
OPERATION ................................................................................................................... 13
Generator Location ....................................................................................................................................13
Preparing for Operation .............................................................................................................................13
Starting Generator .....................................................................................................................................14
Stopping Generator ...................................................................................................................................15
Powering Appliances .................................................................................................................................15
MAINTENANCE .............................................................................................................. 17
Maintenance Schedule ..............................................................................................................................17
Engine Oil ..................................................................................................................................................18
Engine Fuel ...............................................................................................................................................20
Air Filter Maintenance ................................................................................................................................21
Spark Plug Service ....................................................................................................................................23
Cleaning Spark Arrestor Screen ................................................................................................................24
Cleaning Fuel Sediment Cup .....................................................................................................................24
Transporting Generator .............................................................................................................................25
Storing Generator ......................................................................................................................................25
TROUBLESHOOTING .................................................................................................... 27
SPECIFICATIONS ........................................................................................................... 29
WARRANTIES ................................................................................................................ 31
NORTHSHORE POWER SYSTEMS CONSUMER LIMITED WARRANTY .............................................31
NORTHSHORE POWER SYSTEMS EMISSIONS CONTROL WARRANTY ...........................................32
INDEX .............................................................................................................................. 35
MAINTENANCE PARTS ................................................................................................. 37

THIS PAGE INTENTIONALLY LEFT BLANK
ii www.honeywellgenerators.com HW3000/HW3000L Portable Electrical Generator Owner’s Manual

HW3000/HW3000L Portable Electrical Generator Owner’s Manual www.honeywellgenerators.com 1
SAVE THESE INSTRUCTIONS
IMPORTANT SAFETY INSTRUCTIONS
NOTE:
Since there are many variations in the circumstances sur-
rounding the installation, operation, service, and mainte-
nance of this generator, we cannot possibly anticipate or
provide advice or safety messages to cover every situa-
tion.
Safety Messages
Signal Words
Safety messages are provided throughout this manual to
help prevent personal injury and equipment damage. All
safety messages are introduced by a signal word indicat-
ing the hazard level.
Hazard Symbols and Meanings
In addition to the signal words, the following symbols may
be used to draw your attention to specific types of haz-
ards.
ANYONE using or servicing this generator must read, understand, and follow all safety and operation instructions pro-
vided in the product manual. Failure to closely follow these instructions can result in circumstances leading to death,
serious injury, and property damage.
WARNING
Indicates an imminently hazard-
ous situation which, if not
avoided, will result in death or
serious injury to the operator or to
bystanders.
Indicates a potentially hazardous
situation which, if not avoided,
could result in death or serious
injury to the operator or to
bystanders.
Indicates a potentially hazardous
situation which, if not avoided,
may result in moderate or minor
injury to the operator or to
bystanders.
Indicates a situation which, if not
avoided, may result in damage to
the generator components.
DANGER
WARNING
CAUTION
NOTICE
Explosion Toxic fu mes Fire
Chemical burn
Electrical shock
Hot surface
Using a generator indoors CAN KILL YOU IN MINUTES.
Generator exhaust contains carbon monoxide. This is a poi-
son you cannot see or smell.
NEVER use inside a home
or garage, EVEN IF doors
and windows are open.
Only use OUTSIDE and
far away from windows,
doors, and vents.
+
DANGER

Safety Messages
2www.honeywellgenerators.com HW3000/HW3000L Portable Electrical Generator Owner’s Manual
Electric Shock Hazards
Medical and Life Support Uses
Fire and Burn Hazards
Generator Damage Hazards
California Proposition 65
Generator produces powerful voltage that can cause
death or great physical harm.
•When using generator for back-up power, notify the
utility company. Use approved transfer equipment to
isolate generator from electric utility.
•NEVER connect to a building's electrical system
unless a transfer switch has been installed by a
licensed electrician.
•NEVER touch bare wires or receptacles.
•NEVER use generator with electrical cords that are
worn, frayed, bare, or otherwise damaged.
•NEVER operate generator in rain or snow, or when
the generator is set on wet surface.
•Keep the generator out of reach of children, pets,
and untrained people.
When this generator is used to supply a building wir-
ing system the:
•Generator must be installed by a qualified electrician
and connected to transfer equipment as a separately
derived system in accordance with the National Elec-
trical Code, NFPA 70.
•Generator shall be connected through transfer
equipment that switches all conductors other than
the equipment grounding conductor.
•Frame of the generator shall be connected to an
approved grounding electrode.
•In case of emergency, call 911 immediately.
•NEVER use this product to power life support
devices or life support appliances.
•NEVER use this product to power medical devices or
medical appliances.
•Inform your electricity provider immediately if you or
anyone in your household depends on electrical
equipment to live.
•Inform your electrical provider immediately if a loss
of power would cause you or anyone in your house-
hold to experience a medical emergency.
The muffler becomes very hot during operation and
remains hot for a while after stopping the engine.
•NEVER touch hot surfaces and avoid hot gases.
•Let engine cool before storing the generator indoors.
WARNING
WARNING
WARNING
WARNING
Fuel and its vapors are extremely flammable and
explosive under certain conditions.
•Refuel generator only outdoors, in a well-ventilated
area.
•NEVER enclose the generator in any structure.
•Keep generator at least 6 feet (2 meters) away from
buildings, other equipment, and combustible materi-
als during operation.
•NEVER fill fuel tank while the engine is running. Turn
generator OFF and allow to cool before filling with
fuel.
•NEVER smoke or allow flames or sparks near the
generator or where gasoline is stored.
•NEVER overfill the fuel tank (there should be no fuel
in the filler neck). After refueling, make sure the fuel
cap is closed properly and securely.
•Be careful not to spill fuel when refueling. Spilled fuel
or fuel vapor may ignite. If any fuel is spilled, the area
must be dry before starting the engine.
•Avoid repeated or prolonged contact with skin or
breathing of vapor.
NOTICE
Improper treatment or misuse of generator can cause per-
manent damage.
•NEVER modify generator in any way.
•NEVER tamper with governed speed. Generator
supplies correct rated frequency and voltage when
running at governed speed.
•Damage to generator caused by misuse or modifica-
tion is not covered under warranty.
•Generators vibrate in normal use. During and after
the use of the generator, inspect the generator as
well as extension cords and power supply cords con-
nected to it for damage resulting from vibration. Have
damaged items repaired or replaced as necessary.
Do not use plugs or cords that show signs of damage
such as broken or cracked insulation or damaged
blades.
•For power outages, permanently installed stationary
generators are better suited for providing backup
power to the home. Even a properly connected por-
table generator can become overloaded. This may
result in overheating or stressing the generator com-
ponents, possible leading to a generator failure.
•This portable generator is not for use with gasoline /
ethanol blends with over 15% ethanol.
The engine exhaust from this product contains chemicals
known to the State of California to cause cancer, birth
defects or other reproductive harm.
WARNING
WARNING

HW3000/HW3000L Portable Electrical Generator Owner’s Manual www.honeywellgenerators.com 3
Location of Important Labels
Location of Important Labels
Your generator has several labels which provide important safety and maintenance information. Samples of these labels are
provided below. Should any of these labels become illegible or damaged, call 1-888-HWHELP1 (494-3571) for replacements.
FIGURE 2: Label Locations - HW3000L
PRODUCT LABEL PART NUMBER
A102455B (HW3000L Model)
B101433B (HW3000 Model)
102107B (HW3000L Model)
C102431B (HW3000L Model)
D101586B
F1
E
G
H
B
C
D
F2
A
L
J
M
J
K
I
p/n 102455B
WARNING
The engine exhaust from this product
contains chemicals known to the State
of California to cause cancer, birth
defects or other reproductive harm.
El escape del motor de este producto contiene
químicos que el Estado de California considera
como posibles causas de cáncer, defectos de
nacimiento u otros daños reproductivos.
ADVERTENCIA
FUEL
CUTOUT
NEVER FUEL UNIT WITH
ENGINE RUNNING.
ALWAYS FUEL UNIT IN
WELL VENTILATED AREA.
ALWAYS CLEAN FUEL SPILLS.
ALWAYS ALLOW UNIT TO
COOL BEFORE FUELING.
WARNING
NUNCA LLENE LA UNIDAD DE
COMBUSTIBLE CON EL MOTOR
PRENDIDO.
SIEMPRE LLENE LA UNIDAD EN UN
ÁREA BIEN VENTILADA.
SIEMPRE LIMPIE CUALQUIER
DERRAME DE COMBUSTIBLE.
SIEMPRE DEJE QUE LA UNIDAD SE
ENFRÍE ANTES DE LLENARLA DE
COMBUSTIBLE.
ADVERTENCIA
p/n101433B
CUTOUT
p/n 102107B
FUEL
p/n 102431B
NEVER FUEL UNIT WITH
ENGINE RUNNING.
ALWAYS FUEL UNIT IN
WELL VENTILATED AREA.
ALWAYS CLEAN FUEL SPILLS.
ALWAYS ALLOW UNIT TO
COOL BEFORE FUELING.
WARNING
NUNCA LLENE LA UNIDAD DE
COMBUSTIBLE CON EL MOTOR
PRENDIDO.
SIEMPRE LLENE LA UNIDAD EN UN
ÁREA BIEN VENTILADA.
SIEMPRE LIMPIE CUALQUIER
DERRAME DE COMBUSTIBLE.
SIEMPRE DEJE QUE LA UNIDAD SE
ENFRÍE ANTES DE LLENARLA DE
COMBUSTIBLE.
ADVERTENCIA
Use regular unleaded gasoline
with a minimum octane
rating of 87
Utilice gasolina sin plomo
con un octanaje
mínimo de 87
p/n 101586B

Location of Important Labels
4www.honeywellgenerators.com HW3000/HW3000L Portable Electrical Generator Owner’s Manual
E102430B
F
102593A
(F1 - HW3000 model)
(F2 - HW3000L model)
G101406C
H100882D
I102432B
J100885E
K101275B
L100879E
M102597A
The Smart Start instruction card (see E on page 4) is NOT intended to replace information provided in this Owner’s
Manual. Thoroughly read and understand all information provided in this Owner’s Manual before operating generator.
Failure to properly follow all instructions and precautions can cause you and others to be seriously injured or killed.
p/n 102430B
TODOS LOS USUARIOS DEBEN LEER Y COMPRENDER EL MANUAL DEL PROPIETARIO
PRESIONE EL CONTROL DEL MOTOR
PARA QUE “RUN”
COLOQUE EL CONTROL DE AHOGO
A APAGADO, DESPUES DE QUE EL
MOTOR SE CALIENTE
9
MOVE EL CONTROL DE AHOGO A
ENCENDIDO
JALE LA MANIJA DE REBOBINADO
A ARRANCAR
CONECTE TODOS LOS CABLES DE
ALIMENTACIÓN A ENCENDIDO
4
5
6
7
8
GIRE LA VÁLVULA DE COMBUSTIBLE
A ENCENDIDO
DESCONECTE TODOS LOS CABLES
DE ALIMENTACIÓN
OPERE LA UNIDAD DE 2 A 3 MINUTOS
PRESIONE EL CONTROL DEL MOTOR PARA “STOP”
GIRE LA VÁLVULA DE COMBUSTIBLE A APAGADO
1
4
2
3
ALL USERS MUST READ AND UNDERSTAND OWNER’S MANUAL!
PRESS ENGINE CONTROL TO RUN
MOVE CHOKE CONTROL TO OFF
ONCE ENGINE WARMS UP
MOVE CHOKE CONTROL TO ON
PULL RECOIL HANDLE TO START
9
Usar el generator en interiores
LO PUEDE MATAR EN MINUTOS.
El escape del generator contiene monóxido
de carbono. Este gas es un veneno que
no se puede ver ni oler.
NUNCA use el generador dentro
del hogar o el garaje, AÚN si las
puertas y ventanas están abiertas.
Solo uselo en EXTERIORES y lejos de
ventilaciones, puertas y ventanas abiertas.
PELIGRODANGER
Using a generator indoors CAN KILL YOU IN MINUTES.
Generator exhaust contains carbon monoxide.
This is a poison you cannot see or smell.
Only use OUTSIDE and
far away from windows,
doors, and vents.
NEVER use inside a home
or garage, EVEN IF doors
and windows are open. p/n 102593A
Lave el filtro de aire con jabón y agua cada
50 horas (cada 10 horas en ambientes
de trabajo pesado). Apriete suavemente
el filtro de aire para secarlo y
cubra con aceite de motor limpio.
Wash air filter in soap and water every
50 hours of use (every 10 hours in dusty
environments). Gently squeeze air filter
dry and coat with clean engine oil.
Squeeze out excess oil.
p/n 101406C
p/n 100882D
p/n 102432B
Clean Spark Arrestor
Every 6 Months or
100 Hours of Use
Limpiar el protector contra
chispas cada 6 meses o después
de 100 horas de uso
WARNING ADVERTENCIA
p/n 100885E
HOT
SURFACES
SUPERFICIES
CALIENTES
WARNING ADVERTENCIA
▪ ANYONE using the generator must read, understand, and follow all safety and operation instructions provided in
the product manual. Failure to closely follow these instructions can result in circumstances leading to death,
serious injury, and property damage. ▪ NEVER refuel generator while engine is running. Gasoline spilled on hot
engine parts could ignite. Clean any spilled gasoline immediately. Before refueling generator, turn the engine OFF
and allow engine to cool. ▪ NEVER smoke and NEVER allow flames or sparks near the generator or where
gasoline is stored. ▪ Generators pose a risk of shock and electrocution, especially if operated in wet or damp condi-
tions. Keep generator and the surface it sits on dry at all times. ▪ Muffler and engine parts reach temperatures that
could cause serious burns if touched. NEVER touch hot surfaces. Stay clear from hot exhaust gases. ▪ NEVER
connect to a building’s electrical system unless a transfer switch has been installed by a qualified electrician.
▪ TODA PERSONAQUE utilice el generador debe leer, entender y seguir todas las instrucciones de seguridad y funcionamiento que se proporcionan
en el manual del producto. Si no se siguen estas instrucciones al pie de la letra, se pueden originar circunstancias que pueden causar la muerte, una
lesión grave y daño a la propiedad. ▪ NUNCA recargue de combustible el generador con el motor en marcha. La gasolina derramada sobre las piezas
calientes del motor puede encenderse. Limpie de inmediato la gasolina derramada. Antes de recargar el generador con combustible, APAGUE el
motor y deje enfriar. ▪ NUNCA fume y NUNCA permita la presencia de llamas o chispas cerca del generador o en el lugar de almacenamiento de la
gasolina. ▪ Los generadores presentan riesgo de descargas y electrocución, especialmente si se operan en condiciones de humedad. Mantenga
siempre secos el generador y la superficie sobre la que se encuentra. ▪ El silenciador y las piezas del motor alcanzan temperaturas que pueden
causar quemaduras graves si se entra en contacto con ellos. NUNCA toque las superficies calientes. Manténgase alejado de gases calientes. ▪
NUNCA conecte al sistema eléctrico de un edificio a menos que un electricista calificado haya instalado un conmutador de transferencia.
PELIGRODANGER
p/n 101275B
p/n 100879E
p/n 102597A
PULL
PULL
WARNING

HW3000/HW3000L Portable Electrical Generator Owner’s Manual www.honeywellgenerators.com 5
GETTING STARTED
Use the information in this section to prepare your generator for operation.
Unpacking Guidelines
1. Set carton on a rigid, flat surface.
2. Remove carton contents.
3. Remove and discard silica gel packs.
4. Verify all of the following items are included in the generator package:
HW3000/HW3000L Portable Electrical Generator
Accessory Kit (includes engine oil and funnel)
Owner’s Manual
5. Inspect for damage.
Carefully inspect generator for any damage that may have occurred during shipment. If loss or damage is noted after
delivery, separate damaged materials and call the Customer Hotline at 1-888-HWHELP1 (494-3571).
6. Follow assembly instructions on pages 6 - 10.
7. Remove the “No Oil Fill” tag from the generator. See “Adding Engine Oil” on page 18.
8. Record generator information.
Write down the identification information specific to your generator in the spaces provided on the inside cover of this
Owner’s Manual. Identification information specific to your generator can be found on the generator labels (see illus-
tration below).
ANYONE using this generator must read, understand, and follow all safety and operation instructions provided in the
product manual. Failure to closely follow these instructions can result in circumstances leading to death, serious injury,
and property damage.
Generator is heavy! Lifting generator can cause back or other bodily injury. NEVER lift generator without assistance.
FIGURE 3: Generator Label Locations
WARNING
CAUTION
CAUTION
OIL HAS BEEN DRAINED FOR SHIPPING
Failure to fill engine with oil before starting
engine will result in permanent damage
and will void engine warranty.
(Please remove tag prior to operating)
p/n101179B
Phase
Duty Cycle
Single
Continuous
Model Number HW3000L
Frequency
3600Engine RPM
60Hz
AC VoltagePower Output 3.0 kW 120V
p/n 102428D
Northshore Power Systems, LLC
Milwaukee, WI 53212 USA Insulation Class F
Max. Ambient Temp. 40oC
Fuel Gasoline
Serial Number
p/n 102707A

Assembly
6www.honeywellgenerators.com HW3000/HW3000L Portable Electrical Generator Owner’s Manual
Assembly
Accessory Kit
Generator must be empty of engine oil and fuel. Drain engine oil and fuel, if necessary.
Generator is heavy! Lifting generator can cause back or other bodily injury. NEVER lift generator without
assistance.
FIGURE 4: Accessory Kit Assembly
NOTICE
• Accessory kit is intended to be used specifically with this generator.
• NEVER use accessory kit for any other purpose.
• NEVER use accessory kit on-road.
CAUTION

HW3000/HW3000L Portable Electrical Generator Owner’s Manual www.honeywellgenerators.com 7
Assembly
Step 1: Install Support Legs
1. Place the generator on a flat, level surface.
2. Stand at side of generator opposite recoil starter
handle. Grip frame; carefully pull up and push to tilt
generator backward.
3. Gently set generator onto the recoil side or elevate
the generator by placing solid wood pieces under-
neath generator.
4. Attach rubber stoppers to the bottom of the support
leg using 25 mm long full-thread hex flange bolts and
M10 serrated flange nuts; tighten until securely
seated.
5. Attach each support leg to pre-drilled holes on bottom
of generator frame, using 16 mm long full-thread hex
flange bolts and M13 serrated flange nuts; tighten
until securely seated.
To install support legs, you will need:
M8 x 25 mm long full-thread hex flange bolts (2)
M10 serrated flange nuts (2)
M10 x 16 mm long full-thread hex flange bolts (2)
M13 serrated flange nuts (2)
Bracket (1)
Rubber stoppers (2)
Socket wrench with 10 mm socket*
* Not included
Generator must be empty of engine oil and fuel.
Drain engine oil and fuel, if necessary.
Generator is heavy! Lifting generator can cause
back or other bodily injury. NEVER lift generator
without assistance.
FIGURE 5: Tip onto Generator Recoil Side
CAUTION
FIGURE 6: Rubber Stoppers Attached to Support Leg
FIGURE 7: Support Leg Attached to Generator

Assembly
8www.honeywellgenerators.com HW3000/HW3000L Portable Electrical Generator Owner’s Manual
Step 2: Install Wheel Axle and Wheels
1. Install wheel axle brackets to frame using 16 mm long
full-thread hex flange bolts and serrated flange nuts.
1A. Install pre-attached bracket to frame first.
NOTE:
Axle brackets are offset (one side longer than the other),
place with the short side up during installation.
1B. Install other bracket (included in hardware bag) to
frame.
On each end of axle:
2. Slide and push wheel onto axle until it fits snug
against washer.
3. Slide washer onto axle.
4. Slide snap pin into pre-drilled hole using pliers until
fully seated.
5. Return generator to upright position (so that wheels
and leg supports are touching the ground).
To install wheel assembly, you will need:
Wheel axle (1)
M10 x 16 mm long full-thread hex flange bolts (4)
M13 serrated flange nuts (4)
Axle bracket*(1)
* Two brackets are needed to install wheel axle. One bracket
comes already attached to wheel axle; other bracket is included
in accessory kit box.
Wheels (2)
M17 x 30 mm OD x 2.5 mm washers (2)
Snap pins (2)
13 mm open end wrench†
Socket wrench with 10 mm socket†
† Not included.
Pliers†
FIGURE 8: Wheel Axle Attached to Generator
FIGURE 9: Slide Wheel onto Wheel Axle
FIGURE 10: Snap Pin Installation

HW3000/HW3000L Portable Electrical Generator Owner’s Manual www.honeywellgenerators.com 9
Assembly
Step 3: Install Handle Assembly
1. Slide rubber handle grip onto each handle bar and tap
on hard surface until fully seated.
2. Hold handle pivot bracket over pre-drilled holes on
frame as shown in Figure 12.
3. Attach bracket to frame using 40 mm long full-thread
hex flange bolts and serrated flange nuts and tighten.
4. Confirm the handle bar is securely fastened to the
bracket as it may have loosened during shipping.
•To collapse handles, push in the locking pin and
adjust the handle downward until it rests vertically
against the generator frame.
•To return handles to horizontal position, push in
the locking pin and pull up on handle until the locking
pins lock in place.
To install handle assembly, you will need:
Handle bars with brackets (2)
Rubber handle grips (2)
M8 X 40 mm long full-thread hex flange bolts (4)
M10 serrated flange nuts (4)
Socket wrench with 8 mm socket*
* Not included
10 mm open end wrench*
FIGURE 11: Attach Grips to Handle
FIGURE 12: Handle Bracket to Frame
FIGURE 13: Tighten Handle Bar Bolt
Hands and fingers can be pinched from collapsible
handles.
• Keep hands and fingers clear from hinges when
collapsing generator handles.
• Handles should only be used to roll the generator to a
new location. If lifting the generator (i.e. into a vehicle),
never use the handles to support the complete weight
of the generator.
CAUTION

Grounding the Generator
10 www.honeywellgenerators.com HW3000/HW3000L Portable Electrical Generator Owner’s Manual
Grounding the Generator
The National Electric Code (NEC) requires the generator
to be connected to an earth ground. Before using the gen-
erator, connect a copper wire (minimum 10 AWG) from the
ground terminal (see Figure 14) to an earth ground. Con-
sult a licensed electrician for proper grounding methods.
NOTE:
The generator is neutral floating which means the ground
terminal on the generator is not connected to AC neutral
wire in the generator. If using a receptacle tester, it will not
show the same ground circuit condition as for a home
receptacle.
Special Requirements
There may be Federal or State Occupational Safety and
Health Administration (OSHA) regulations, local codes, or
ordinances that apply to the intended use of generator.
Consult a licensed electrician, electrical inspector, or the
local agency having jurisdiction.
•In some areas, generators are required to be regis-
tered with local utility companies.
•If generator is used at a construction site, there may
be additional regulations which must be observed.
Using Generator for Back-up Power
Generator must be grounded to prevent electrical
shock from faulty appliances.
• Before using generator, consult a licensed electrician,
electrical inspector, or local agency having jurisdiction
for local codes or ordinances that apply to the intended
use of generator.
FIGURE 14: Ground Terminal
WARNING
Improper connections of the generator to a building’s electri-
cal system can be deadly.
Electrical current from generator can feedback into
utility lines. Such feedback may electrocute utility
company workers or others who contact utility lines
during a power outage.
Electrical current can feedback into generator. When
utility power is restored, generator may explode,
burn, or cause fires in building's electrical system.
• Before connecting to a building’s electrical system,
consult a licensed electrician, electrical inspector, or
local agency having jurisdiction for local codes or ordi-
nances that apply to the intended use of generator.
What is a transfer switch?
A transfer switch is a device that allows switching
from utility power to emergency generator power.
The transfer switch is either a manual switch, an
automatic switch, or a combination of manual and
automatic. During a power outage, the transfer
switch isolates generator-powered circuits from the
utility line, allowing for safe and efficient operation of
the generator without backfeeding into utility power.
DANGER

HW3000/HW3000L Portable Electrical Generator Owner’s Manual www.honeywellgenerators.com 11
COMPONENTS
Use information provided in this section to become familiar with your generator’s components.
The information below is provided for reference only. Refer to “OPERATION” on page 13 for instructions
on operating the generator.
FIGURE 15: HW3000L Portable Generator
CAUTION
J
E
H
G
D
B
C
A
I
F
L
K
M
A—Power Control Center
Electrical Outlets
125V 20 Amp Duplex (NEMA 5-
20R) outlets to connect 120V
appliances to generator for
power.
Breakers
Protects circuits from damage caused by
overload or short-circuit by stopping the flow
of electricity from the generator to the appli-
ance. If there is no power at outlets, see
Troubleshooting section.
•15-amp circuit breaker (left outlet)
•10-amp circuit breaker (right outlet)
Ground Terminal
Connects generator to ground wire for grounding protection.
B—Oil Fill Dipstick
Seals off engine oil fill hole and provides indicator for engine
oil level.
C—Oil Drain Screw
Allows engine oil to drain from generator.
D—Engine Control Switch
Control used to start and stop the engine. Engine control
switch has two positions:
•RUN—Prepares engine to start
•STOP—Stops generator engine
E—Recoil Starter Handle
Starts engine.
F—Fuel Shut-off Valve
Controls flow of fuel from fuel tank to carburetor.
G—Air Cleaner Assembly
Removes dust from engine intake air.
H—Choke Control
Controls choke valve. Choke control must be pulled out to ON
position when starting a cold engine.
I— Fuel Gage
Indicates level of fuel currently in fuel tank.
J—Fuel Cap
Provides a secure seal on fuel tank.
K—Muffler Equipped with Spark Arrester
Provides outlet for engine exhaust. Prevents sparks and other
combustible materials from escaping generator.
L—Spark Plug Cap (Wire)
Delivers voltage to spark plug. When spark plug needs ser-
vice, cap must be removed.
M—Carbon Canister (HW3000L model only)
Reduces hydrocarbon emissions.
Generator must be grounded to prevent electrical
shock from faulty appliances. See page 10.
3000 RATED WATTS • 3750 MAXIMUM WATTS
15-amp
breaker
10-amp
breaker
Set Tripped
CAUTION
Muffler reaches temperatures that can cause serious
burns if touched. NEVER touch hot surfaces.
WARNING

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12 www.honeywellgenerators.com HW3000/HW3000L Portable Electrical Generator Owner’s Manual

HW3000/HW3000L Portable Electrical Generator Owner’s Manual www.honeywellgenerators.com 13
OPERATION
Generator Location
When deciding on the location to place your generator,
keep in mind the following safety rules:
Preparing for Operation
Before starting generator, complete the following prepara-
tion tasks:
Be sure generator is placed outdoors in a well
ventilated area. Using a generator indoors CAN KILL
YOU IN MINUTES.
Consult a licensed electrician or utility company if
you will be using your generator for back-up
power. The generator must be connected to build-
ing’s electrical system via a transfer switch. See
“Using Generator for Back-up Power” on page 10.
Check/add engine oil— See “Engine Oil” on
page 18. For initial start-up, follow instructions on oil
container provided with generator.
Check/add fuel*—See “Adding Fuel” on page 21.
Be sure ground terminal is properly connected to
earth ground—See “Grounding the Generator” on
page 10.
Check extension cords—be sure cords are:
In good condition.
Rated for outdoor use and match amperage and
voltage ratings of generator outlet.
Equipped with plugs that have a ground terminal.
Depressed areas such as construction foundations,
pools, or any low-lying areas, can cause carbon
monoxide to accumulate. Inhalation of carbon mon-
oxide can kill you in minutes.
• NEVER use generator inside homes, garages,
crawl spaces, sheds, or similar enclosed
spaces. Use generator only outdoors and far
away from windows, doors, and vents.
If generator is placed on an uneven or flexible sur-
face, generator could tilt or overturn, causing fuel to
spill from fuel tank. Spilled fuel could ignite.
• Place generator on firm, level surface and avoid
loose sand or snow. If generator is tilted or
overturned, fuel spillage may result. Also, if
generator is overturned or sinks into a soft sur-
face, sand, dirt, or water may enter generator.
NEVER operate generator in rain or snow, or
when the generator is set on wet surface.
Keep generator at least 6 feet (2 meters) away
from buildings, other equipment, and combustible
materials during operation.
DANGER
+
WARNING
WARNING
WARNING
CARBON MONOXIDE
Generator exhaust contains high levels of carbon monoxide
(CO), a poisonous gas you cannot see or smell. If you can
smell the generator exhaust, you are breathing CO. But even
if you cannot smell the exhaust, you could be breathing CO.
• NEVER use a generator inside homes, garages, crawl-
spaces, or other partly enclosed areas. Deadly levels
of carbon monoxide can build up in these areas. Using
a fan or opening windows and doors does NOT supply
enough fresh air.
• ONLY use a generator outdoors and far away from
open windows, doors, and vents. These openings can
pull in generator exhaust.
Even when you use a generator correctly, CO may leak into
the home. ALWAYS use a battery-powered or battery-
backup CO alarm in the home.
If you start to feel sick, dizzy, or weak after the generator has
been running, move to fresh air RIGHT AWAY. See a doctor.
You could have carbon monoxide poisoning.
Before connecting to a building’s electrical system,
consult utility company or licensed electrician.
• Connecting to a building's electrical system
without using a transfer switch can cause elec-
trical current from generator to feed back into
utility lines, resulting in death or serious injury
to utility company workers or others who con-
tact utility lines during a power outage.
* You must add fuel before using the generator for the first time
See “Adding Fuel” on page 21.
DANGER
DANGER

Starting Generator
14 www.honeywellgenerators.com HW3000/HW3000L Portable Electrical Generator Owner’s Manual
Starting Generator
1. Place generator outside in a well-ventilated area.
2. Confirm the circuit breakers are set.
3. Turn the fuel shut-off valve to the ON position.
4. Move the choke control to the ON position.
5. Press the engine control switch to the RUN position.
6. Grip recoil starter handle and pull slowly until you feel
slight resistance.
7. Apply a swift pull to start the engine and carefully
return the recoil starter handle to its original position.
This may need to be repeated 2-3 times until the
engine starts.
8. As the engine warms up and RPM stabilizes, gradu-
ally push the choke control to the OFF position.
Thoroughly read and understand all information
provided in this Owner’s Manual before operating
generator.
NOTICE
It is very important to maintain proper level of engine oil to
keep engine in good running condition.
• Check engine oil level prior to each use.
Starting generator with appliances connected can cause
permanent damage to appliances.
• NEVER start generator with electrical appliances
plugged in and turned on.
NOTICE
Keep the generator at a minimum of 6 feet (2 meters) from
any building, object, or wall.
FIGURE 16: Circuit Breaker Position
FIGURE 17: Fuel Shut-off Valve — ON/OFF Position
FIGURE 18: Choke Control
WARNING
Set Tripped
ON OFF
FIGURE 19: Engine Control Switch
FIGURE 20: Recoil Starter Handle
NOTICE
NEVER allow the recoil starter handle to snap back against
the engine. Return it gently to prevent damage to the starter.
NOTICE
If engine will not start, move the choke control to the OFF
position to reduce fuel to the engine.
RUN
ENGINE
STOP