Honeywell HW7000EH User manual

HW7000EH
For product inquiries or support, visit www.honeywellgenerators.com or call
toll-free at 1-888-HWHELP1 (494-3571).
Si tiene preguntas acerca de los productos o requiere de asistencia, visite
www.honeywellgenerators.com o llame gratis al 1-888-HWHELP1 (494-3571).
Owner’s Manual
Portable Electrical Generator
Manual del Propietario
Read and Save These Instructions - Lea y Conserve Estas Instrucciones

Congratulations on owning a Honeywell portable generator!
Please use the spaces provided below to record important information about your generator. You may be asked to
provide this information should you require product service or support.
Identification information specific to your generator (model number and serial number) can be found on the genera-
tor nameplate.
This manual contains important instructions for operating this generator. For your safety and the
safety of others, read this manual thoroughly before operating the generator. Failure to properly follow
all instructions and precautions can cause you and others to be seriously hurt or killed.
Date of Purchase:
Store/Dealer Purchased From:
Generator Model Number:
Generator Serial Number:
WARNING
Phase
Duty Cycle
Single
Continuous
Model Number HW7000EH
Frequency
3600Engine RPM
60Hz
AC Voltage
Serial Number
Power Output 7.0 kW 120/240V
p/n 101551E
Northshore Power Systems, LLC
Milwaukee, WI 53212 USA Insulation Class F
Max. Ambient Temp. 40oC
Fuel Gasoline
Northshore Power Systems, LLC
4425 N. Port Washington Road
Suite 105
Milwaukee, WI 53212-1082 USA
1-888-HWHELP1 (494-3571)
www.honeywellgenerators.com
© 2010 Northshore Power Systems, LLC
The Honeywell Trademark is used under license
from Honeywell International Inc.
Honeywell International Inc. makes no representations
or warranties with respect to this product.
Manufactured exclusively for Northshore Power Systems.

PRODUCT REGISTRATION
To register your product, please complete the information below and mail to the address at the end of the form or register
online at www.honeywellgenerators.com. 18-digit serial number must be completed in order for warranty to be acti-
vated.
1 - PERSONAL INFORMATION
2 - PRODUCT INFORMATION
FIRST NAME
LAST NAME
CHECK HERE TO RECEIVE ANNUAL MAINTENANCE REMINDERS AND SPECIAL OFFERS FROM HONEYWELL
GENERATORS
CHECK HERE TO RECEIVE INFORMATION FROM OTHER COMPANIES VIA EMAIL, UNDERSTANDING YOUR
EMAIL ADDRESS MAY BE SHARED OR COMBINED WITH INFORMATION FROM OTHER SOURCES
DATE OF PURCHASE:
MM DD YYYY
//
*MODEL NUMBER:
*SERIAL NUMBER (18-digits):
PURCHASE LOCATION:
IN-STORE
ONLINE
STORE NAME:
PURCHASE PRICE: $___________.00
FEATURES INFLUENCING PRODUCT PURCHASE:
BRAND REPUTATION EASE OF USE
PORTABILITY SIZE / WEIGHT
POWER RATING STYLE/APPEARANCE
PRICE WARRANTY
HOW DID YOU BECOME AWARE OF THIS PRODUCT?
IN-STORE RADIO/TV
INTERNET STORE CIRCULAR
PRINT WORD OF MOUTH
OTHER BRANDS CONSIDERED WHEN SHOPPING
FOR THIS PRODUCT:
PRIMARY USE FOR PRODUCT:
TOOL POWER
RECREATION POWER
EMERGENCY POWER
PRIMARY LOCATION FOR PRODUCT USE:
HOME
WORK
TYPE OF WORK, IF PRODUCT BEING USED FOR
PROFESSION:
WHAT OTHER TYPE OF POWER EQUIPMENT ARE
YOU INTERESTED IN PURCHASING IN THE FUTURE?
WHO DECIDED TO PURCHASE THIS PRODUCT?
STREET ADDRESS
CITY, STATE, ZIP
COUNTRY
PHONE
EMAIL
*Found on nameplate of generator

3 - DEMOGRAPHIC INFORMATION
GENDER:
MALE
FEMALE
MARITAL STATUS:
MARRIED
SINGLE
DATE OF BIRTH:
MM DD YYYY
//
INCLUDING YOURSELF, HOW MANY PEOPLE LIVE IN
YOUR HOUSEHOLD:
NUMBER OF CHILDREN UNDER 18 LIVING IN YOUR
HOUSEHOLD:
PRIMARY RESIDENCE:
OWN
RENT
EDUCATION:
SOME HIGH SCHOOL
HIGH SCHOOL DIPLOMA
COLLEGE DEGREE
GRADUATE DEGREE
THANK YOU FOR REGISTERING YOUR PRODUCT. THE INFORMATION YOU PROVIDED MAY BE USED
FOR MARKETING PURPOSES IN ORDER TO OFFER YOU VARIOUS PRODUCT INFORMATION AND
OFFERS.
CHECK HERE IF YOU DO NOT WISH TO BE CONTACTED ABOUT SPECIAL OFFERS.
PLEASE RETURN THIS FORM TO THE FOLLOWING ADDRESS:
Northshore Power Systems, LLC
4425 N Port Washington Road
Suite 105
Milwaukee, WI 53212-1082
PLEASE MAIL THIS FORM IN A SEALED ENVELOPE. DO NOT STAPLE.
HOUSEHOLD INCOME:
LESS THAN $15,000 $100,000 - $124,999
$15,000 - $29,999 $125,000 - $149,999
$30,000 - $49,999 $150,000 - $174,999
$50,000 - $79,999 $175,000 - $199,999
$80,000 - $99,999 $200,000 OR OVER
PRIMARY METHOD OF PURCHASING HOUSEHOLD
ITEMS:
IN-STORE
ONLINE
TV
MAIL ORDER
TYPES OF CREDIT CARDS HELD BY HOUSEHOLD
MEMBERS:
VISA / MASTERCARD
DISCOVER
AMERICAN EXPRESS
GAS / RETAIL
OTHER
NONE
HOUSEHOLD INTERESTS:
HOME IMPROVEMENT
AUTOMOTIVE WORK
CAMPING
OTHER

HW7000EH Portable Electrical Generator Owner’s Manual www.honeywellgenerators.com i
CONTENTS
IMPORTANT SAFETY INSTRUCTIONS ............................................................................. 1
Safety Messages .........................................................................................................................................1
Location of Important Labels .......................................................................................................................3
GETTING STARTED ......................................................................................................... 5
Unpacking Guidelines ..................................................................................................................................5
Assembly .....................................................................................................................................................6
Grounding the Generator ...........................................................................................................................11
Using Generator for Backup Power ...........................................................................................................11
COMPONENTS ............................................................................................................... 13
OPERATION ................................................................................................................... 15
Generator Location ....................................................................................................................................15
Preparing for Operation .............................................................................................................................15
Starting Generator .....................................................................................................................................16
Stopping Generator ...................................................................................................................................17
High-Altitude Operation .............................................................................................................................18
Powering Appliances .................................................................................................................................18
MAINTENANCE .............................................................................................................. 21
Maintenance Schedule ..............................................................................................................................21
Adding Engine Fuel ...................................................................................................................................22
Adding Engine Oil ......................................................................................................................................22
Engine Maintenance ..................................................................................................................................23
Battery Service ..........................................................................................................................................23
Cleaning Spark Arrestor Screen ................................................................................................................24
Cleaning Fuel Sediment Cup .....................................................................................................................24
Transporting Generator .............................................................................................................................25
Storing Generator ......................................................................................................................................25
TROUBLESHOOTING .................................................................................................... 27
SPECIFICATIONS AND WIRING DIAGRAM ................................................................. 29
WARRANTY .................................................................................................................... 31
NORTHSHORE POWER SYSTEMS CONSUMER LIMITED WARRANTY .............................................31
NORTHSHORE POWER SYSTEMS EVAPORATIVE EMISSIONS CONTROL WARRANTY .................32
INDEX .............................................................................................................................. 35
MAINTENANCE PARTS ................................................................................................. 37

THIS PAGE INTENTIONALLY LEFT BLANK
ii www.honeywellgenerators.com HW7000EH Portable Electrical Generator Owner’s Manual

HW7000EH Portable Electrical Generator Owner’s Manual www.honeywellgenerators.com 1
SAVE THESE INSTRUCTIONS
IMPORTANT SAFETY INSTRUCTIONS
NOTE:
Since there are many variations in the circumstances sur-
rounding the installation, operation, service, and mainte-
nance of this generator, we cannot possibly anticipate or
provide advice or safety messages to cover every situa-
tion.
Safety Messages
Signal Words
Safety messages are provided throughout this manual to
help prevent personal injury and equipment damage. All
safety messages are introduced by a signal word indicat-
ing the hazard level.
Hazard Symbols and Meanings
In addition to the signal words, the following symbols may
be used to draw your attention to specific types of haz-
ards.
ANYONE using or servicing this generator must read, understand, and follow all safety and operation instructions pro-
vided in the product manual. Failure to closely follow these instructions can result in circumstances leading to death,
serious injury, and property damage.
WARNING
Indicates an imminently hazard-
ous situation which, if not
avoided, will result in death or
serious injury to the operator or
to bystanders.
Indicates a potentially hazardous
situation which, if not avoided,
could result in death or serious
injury to the operator or to
bystanders.
Indicates a potentially hazardous
situation which, if not avoided,
may result in moderate or minor
injury to the operator or to
bystanders.
Indicates a situation which, if not
avoided, may result in damage to
the generator components.
DANGER
WARNING
CAUTION
NOTICE
Explosion Toxic fu mes Fire
Chemical burn
Electrical shock
Hot surface
Using a generator indoors CAN KILL YOU IN MINUTES.
Generator exhaust contains carbon monoxide. This is a
poison you cannot see or smell.
NEVER use inside a home
or garage, EVEN IF doors
and windows are open.
Only use OUTSIDE and
far away from windows,
doors, and vents.
+
DANGER

Safety Messages
2www.honeywellgenerators.com HW7000EH Portable Electrical Generator Owner’s Manual
Electric Shock Hazards
Fire and Burn Hazards
Medical and Life Support Uses
Generator Damage Hazards
Generator produces powerful voltage that can cause
death or great physical harm.
•NEVER touch bare wires or receptacles.
•NEVER use generator with electrical cords that are
worn, frayed, bare, or otherwise damaged.
•NEVER operate generator in rain or snow, or when
the generator is set on wet surface.
•Keep the generator out of reach of children, pets,
and untrained people.
When this generator is used to supply a building wir-
ing system the:
•Generator must be installed by a qualified electrician
and connected to transfer equipment as a separately
derived system in accordance with the National Elec-
trical Code, NFPA 70.
•Generator shall be connected through transfer
equipment that switches all conductors other than
the equipment grounding conductor.
•Frame of the generator shall be connected to an
approved grounding electrode.
Fuel and its vapors are extremely flammable and
explosive under certain conditions.
•Refuel generator only outdoors, in a well-ventilated
area.
•NEVER enclose the generator in any structure.
•Keep generator at least 6 feet (2 meters) away from
buildings, other equipment, and combustible materi-
als during operation.
•NEVER fill fuel tank while the engine is running. Turn
generator OFF and allow to cool before filling with
fuel.
•NEVER smoke or allow flames or sparks near the
generator or where gasoline is stored.
•NEVER overfill the fuel tank (there should be no fuel
in the filler neck). After refueling, make sure the fuel
cap is closed properly and securely.
•Be careful not to spill fuel when refueling. Spilled fuel
or fuel vapor may ignite. If any fuel is spilled, be sure
the area is dry before starting the engine.
•Avoid repeated or prolonged contact with skin or
breathing of vapor.
WARNING
WARNING
WARNING
The muffler becomes very hot during operation and
remains hot for a while after stopping the engine.
•NEVER touch hot surfaces and avoid hot gases.
•Let engine cool before storing the generator indoors.
•In case of emergency, call 911 immediately.
•NEVER use this product to power life support
devices or life support appliances.
•NEVER use this product to power medical devices or
medical appliances.
•Inform your electricity provider immediately if you or
anyone in your household depends on electrical
equipment to live.
•Inform your electrical provider immediately if a loss
of power would cause you or anyone in your house-
hold to experience a medical emergency.
NOTICE
Improper treatment or misuse of generator can cause per-
manent damage.
•NEVER modify generator in any way.
•NEVER tamper with governed speed. Generator
supplies correct rated frequency and voltage when
running at governed speed.
•Damage to generator caused by misuse or modifica-
tion is not covered under warranty.
•Generators vibrate in normal use. During and after
the use of the generator, inspect the generator as
well as extension cords and power supply cords con-
nected to it for damage resulting from vibration. Have
damaged items repaired or replaced as necessary.
Do not use plugs or cords that show signs of damage
such as broken or cracked insulation or damaged
blades.
•For power outages, permanently installed stationary
generators are better suited for providing backup
power to the home. Even a properly connected por-
table generator can become overloaded. This may
result in overheating or stressing the generator com-
ponents, possible leading to a generator failure.
•This portable generator is not for use with gasoline /
ethanol blends with over 15% ethanol.
WARNING
WARNING

HW7000EH Portable Electrical Generator Owner’s Manual www.honeywellgenerators.com 3
Location of Important Labels
Location of Important Labels
Your generator has several labels which provide important safety and maintenance information. Samples of these labels are
provided below. Should any of these labels become illegible or damaged, contact the Customer Hotline at 1-888-HWHELP1
(494-3571) to request replacement.
FIGURE 1: Label Locations
PRODUCT LABEL PART NUMBER
A101796D
B102455A
C102029B
D100886C
E102094B
A
G
D
H
I
A
FC
EB
J
L
JK
FUEL
NEVER FUEL UNIT WITH ENGINE RUNNING.
ALWAYS FUEL UNIT IN WELL VENTILATEDAREA.
ALWAYS CLEAN FUEL SPILLS.
ALWAYS ALLOW UNIT TO COOL BEFORE FUELING.
WARNING
NUNCA LLENE LA UNIDAD DE COMBUSTIBLE
CON EL MOTOR PRENDIDO.
SIEMPRE LLENE LA UNIDAD EN UN ÁREA BIEN VENTILADA.
SIEMPRE LIMPIE CUALQUIER DERRAME DE COMBUSTIBLE.
SIEMPRE DEJE QUE LA UNIDAD SE ENFRÍE ANTES
DE LLENARLA DE COMBUSTIBLE.
ADVERTENCIA
CUTOUT
p/n101796D
p/n 102455A
WARNING
The engine exhaust from this product
contains chemicals known to the State
of California to cause, cancer, birth
defects or other reproductive harm.
El escape del motor de este producto contiene
químicos que el Estado de California considera
como posibles causas de cáncer, defectos de
nacimiento u otros daños reproductivos.
ADVERTENCIA
For Technical Assistance and Service Call
1-888-HWHELP1 (494-3571)
Para la ayuda técnica y servicio llamada
p/n 102029B
USAR EL GENERATOR EN INTERIORES
LO PUEDE MATAR EN MINUTOS.
EL ESCAPE DEL GENERATOR CONTIENE
MONÓXIDO DE CARBONO.
ESTE GAS ES UN VENENO QUE NO SE
PUEDE VER NI OLER.
NUNCA USE EL GENERADOR DENTRO
DEL HOGAR O EL GARAJE, AÚN SI LAS
PUERTAS Y VENTANAS ESTÁN ABIERTAS.
SOLO USELO EN EXTERIORES Y LEJOS DE
VENTILACIONES, PUERTAS Y VENTANAS ABIERTAS.
PELIGRODANGER
USING A GENERATOR INDOORS CAN KILL YOU IN MINUTES.
GENERATOR EXHAUST CONTAINS CARBON MONOXIDE.
THIS IS A POISON YOU CANNOT SEE OR SMELL.
ONLY USE OUTSIDE AND
FAR AWAY FROM WINDOWS,
DOORS, AND VENTS.
NEVER USE INSIDE A HOME
OR GARAGE, EVEN IF DOORS
AND WINDOWS ARE OPEN.
p/n 100886C

Location of Important Labels
4www.honeywellgenerators.com HW7000EH Portable Electrical Generator Owner’s Manual
F100849D
G100887C
H100883C
I100879D
J100885D
K102432A
L100881B
p/n 100849D
TODOS LOS USUARIOS DEBEN LEER Y COMPRENDER EL MANUAL DEL PROPIETARIO
ALL USERS MUST READ AND UNDERSTAND OWNER’S MANUAL!
p/n 100887C
p/n 100879D
p/n 100885D
HOT
SURFACES
SUPERFICIES
CALIENTES
WARNING ADVERTENCIA
p/n 102432A
Clean Spark Arrestor
Every 6 Months or
100 Hours of Use
Limpiar el protector contra
chispas cada 6 meses o después
de 100 horas de uso
WARNING ADVERTENCIA
p/n 100881B
The Smart Start instruction card (see F above) is NOT intended to replace information provided in this Owner’s Manual.
Thoroughly read and understand all information provided in Owner’s Manual before operating generator. Failure to
properly follow all instructions and precautions can cause you and others to be seriously injured or killed.
WARNING

HW7000EH Portable Electrical Generator Owner’s Manual www.honeywellgenerators.com 5
GETTING STARTED
Use the information in this section to get your generator ready for operation.
Unpacking Guidelines
1. Set carton on a rigid, flat surface.
2. Remove carton contents.
3. Remove and discard silica gel packs.
4. Verify all of the following items are included in the generator package:
HW7000EH Portable Electrical Generator
Accessory Kit (includes engine oil and funnel)
Owner’s Manual
Honda Engine Documentation
5. Inspect for damage.
Carefully inspect generator for any damage that may have occurred during shipment. If loss or damage is noted after
delivery, separate damaged materials and call the Customer Hotline at 1-888-HWHELP1 (494-3571).
6. Remove the “No Oil” tag from the generator. See “Adding Engine Oil” on page 22.
7. Record generator information.
Write down the identification information specific to your generator in the spaces provided on the inside cover of this
Owner’s Manual. This information is located on the generator nameplate (see illustration below).
ANYONE using this generator must read, understand, and follow all safety and operation instructions provided in the
product manual. Failure to closely follow these instructions can result in circumstances leading to death, serious injury,
and property damage.
Generator is heavy! Lifting generator can cause back or other bodily injury. NEVER lift generator without assistance.
FIGURE 2: Generator Nameplate Location
WARNING
CAUTION
CAUTION
OIL HAS BEEN DRAINED FOR SHIPPING
Failure to fill engine with oil before starting
engine will result in permanent damage
and will void engine warranty.
(Please remove tag prior to operating)
p/n101179B
Phase
Duty Cycle
Single
Continuous
Model Number HW7000EH
Frequency
3600Engine RPM
60Hz
AC Voltage
Serial Number
Power Output 7.0 kW 120/240V
p/n 101551E
Northshore Power Systems, LLC
Milwaukee, WI 53212 USA Insulation Class F
Max. Ambient Temp. 40oC
Fuel Gasoline

Assembly
6www.honeywellgenerators.com HW7000EH Portable Electrical Generator Owner’s Manual
Assembly
Accessory Kit
Generator must be empty of engine oil and fuel. Drain engine oil and fuel, if necessary.
Generator is heavy! Lifting generator can cause back or other bodily injury. NEVER lift generator without
assistance.
FIGURE 3: Accessory Kit Assembly
NOTICE
• Accessory kit is intended to be used specifically with this generator.
• NEVER use accessory kit for any other purpose.
• NEVER use accessory kit on-road.
CAUTION

HW7000EH Portable Electrical Generator Owner’s Manual www.honeywellgenerators.com 7
Assembly
Step 1: Install Support Legs
1. Place generator on a flat, level surface.
2. Stand at side of generator opposite recoil starter
handle. Grip frame; carefully pull up and push to tilt
generator backward.
3. Gently set generator onto the recoil side or elevate
the generator by placing solid wood pieces under-
neath unit.
4. Place a washer in the center of each rubber stopper.
5. Attach a rubber stopper to the bottom of each support
leg using a 30 mm long full-thread hex bolt and a ser-
rated flange nut; tighten until securely seated.
6. Attach each support leg to pre-drilled holes on bottom
of generator frame, using 16 mm long full-thread hex
bolts; tighten until securely seated.
To install support legs, you will need:
M12 x 30 mm long full-thread hex bolts (2)
M8 x 22 mm OD x 1.75 mm washers (2)
M12 serrated flange nuts (2)
M12 x 16 mm long full-thread hex bolts (4)
Support legs (2)
Rubber stoppers (2)
Socket wrench with 12 mm socket*
* Not included
Generator must be empty of engine oil and fuel.
Drain engine oil and fuel, if necessary.
Generator is heavy! Lifting generator can cause
back or other bodily injury. NEVER lift generator
without assistance.
FIGURE 4: Tip onto Generator Recoil Side
CAUTION
FIGURE 5: Rubber Stopper Attached to Support Leg
FIGURE 6: Support Leg Attached to Generator

Assembly
8www.honeywellgenerators.com HW7000EH Portable Electrical Generator Owner’s Manual
Step 2: Install Wheel Axle and Wheels
1. Install wheel axle brackets to frame using 16 mm long
full-thread hex bolts and serrated flange nuts.
1A. Install pre-attached bracket to frame first.
NOTE:
Axle brackets are offset (one side longer than the other),
place with the short side up during installation (see Fig-
ure 8).
1B. Install other bracket (included in hardware bag) to
frame.
On each end of axle:
2. Slide and push wheel onto axle.
3. Slide a washer onto axle.
4. Slide snap pin into pre-drilled hole using pliers until
fully seated.
5. Return generator to upright position (so that wheels
and leg supports are touching the ground).
To install wheel assembly, you will need:
Wheel axle (1)
M12 x 16 mm long full-thread hex bolts (4)
M12 serrated flange nuts (4)
Axle bracket*(1)
* Two brackets are needed to install wheel axle. One bracket
comes already attached to wheel axle; other bracket is included
in accessory kit box.
Wheels (2)
M16 x 30 mm OD x 2.5 mm washers (2)
Snap pins (2)
12 mm open end wrench†
Socket wrench with 12 mm socket†
† Not included.
Pliers†
FIGURE 7: Wheel Axle Attached to Generator
FIGURE 8: Slide Wheel onto Wheel Axle
FIGURE 9: Snap Pin Installation

HW7000EH Portable Electrical Generator Owner’s Manual www.honeywellgenerators.com 9
Assembly
Step 3: Install Handle Assembly
1. Hold handle bracket over pre-drilled holes on frame
as shown in Figure 10.
2. Attach bracket to frame using 40 mm long flange-
head hex bolts and serrated flange nuts and tighten.
3. Slide rubber handle grip onto each handle bar and tap
on hard surface until fully seated.
4. Slide handle bar through center of each bracket and
line up bolt holes.
5. Attach handle to each bracket using 40 mm long
flange-head hex bolt and serrated flange nut to hole
closest to frame and tighten.
NOTE:
Handle should be in a horizontal position after tightening
bolts and nuts. If handle seems to hang down, tighten
bolts and nuts further.
6. Attach pin to chain.
7. Attach chain to handle bracket as illustrated below.
Insert pin through bracket and handle.
Once properly installed, the handles can be collapsed, if
desired, by removing the pins.
•To collapse handles, remove pins and push firmly
down on handle until it rests vertically against genera-
tor frame.
•To return handles to horizontal position, pull up on
handle and lock with pins.
To install handle assembly, you will need:
Handle brackets (2)
Handle bars (2)
Pins (2)
Chains (2)
Rubber handle grips (2)
M10 x 40 mm long flange-head hex bolts (6)
M10 serrated flange nuts (6)
Socket wrench with 10 mm socket*
* Not included
10 mm open end wrench*
FIGURE 10: Handle Bracket to Frame
FIGURE 11: Attach Grips to Handle
FIGURE 12: Insert Handle Bar to Bracket
FIGURE 13: Attach Pin and Chain
FIGURE 14: Attach Chain to Handle Bracket
Hands and fingers can be pinched from collapsible
handles.
• Keep hands and fingers clear from hinges when
collapsing generator handles.
• Handles should only be used to roll the generator to a
new location. If lifting the generator (i.e. into a vehicle),
never use the handles to support the complete weight
of the generator.
CAUTION

Assembly
10 www.honeywellgenerators.com HW7000EH Portable Electrical Generator Owner’s Manual
Step 4: Install Battery
To use the electric start feature, the battery (included)
must be connected to generator’s electric starter.
1. To access battery posts, loosen and remove nuts on
retaining plate; slide retaining plate off support rods
and tip battery slightly forward.
2. Remove boot/bolt/nut from each battery post.
3. Confirm red positive (+) battery lead is securely fas-
tened to the positive (+) post as it may have loosened
during shipping. Place boot over battery post.
4. The generator is packaged with the negative (-) bat-
tery cable tie wrapped. Carefully cut the tie wrap to
disengage the battery lead and remove the plastic
bag.
5. Connect the black negative (-) battery lead to the neg-
ative (-) battery post; install bolt, nut, and boot.
6. Reinstall retaining plate; tighten bolts and nuts.
NOTE:
Actual battery appearance may vary from illustration pro-
vided.
NOTE:
While the engine is running, a small “trickle” charge is
applied to the battery.This keeps an adequate battery
charge.
Battery gases are explosive.
• NEVER allow open flames, lit cigarettes, sparks, or
spark-producing equipment near the battery.
Battery electrolyte fluid is comprised of sulfuric acid,
which can be very dangerous and cause severe
burns.
• NEVER allow battery fluid to contact eyes, skin, or
clothing. If contact or spillage occurs, immediately flush
the area with water.
Exposed terminals, even on disconnected batteries,
can cause electric shock.
• NEVER touch both battery terminals with bare
hands at the same time.
• Remove rings, watches or any other object
containing metal when working with battery. If
metal comes into contact with battery termi-
nals, electric shock and serious burns can
result.
• Only use insulated/non-conducting tools when
working with or near battery.
• NEVER lay tools or other metal objects on top
of battery.
FIGURE 15: Electric Start Battery—Remove Retaining Plate
WARNING
WARNING
To avoid electric arcing, which can result in electric
shock, follow these instructions exactly.
When connecting or disconnecting battery leads:
• ALWAYS connect positive (+) battery lead
first.
• ALWAYS disconnect negative (-) battery lead
first.
• NEVER connect negative (-) battery lead to
positive (+) post on battery.
• NEVER connect positive (+) battery lead to
negative (-) post on battery.
FIGURE 16: Electric Start Battery—Lead Connection
WARNING

HW7000EH Portable Electrical Generator Owner’s Manual www.honeywellgenerators.com 11
Grounding the Generator
Grounding the Generator
The National Electric Code (NEC) requires the generator
to be connected to an earth ground. Before using the gen-
erator, connect a copper wire (minimum 10 AWG) from the
ground terminal (see Figure 17) to an earth ground. Con-
sult a licensed electrician for proper grounding methods.
NOTE:
The generator is neutral floating which means the ground
terminal on the generator is not connected to the AC neu-
tral wire in the generator. If using a receptacle tester, it will
not show the same ground circuit condition as for a home
receptacle.
Special Requirements
There may be Federal or State Occupational Safety and
Health Administration (OSHA) regulations, local codes, or
ordinances that apply to the intended use of generator.
Consult a licensed electrician, electrical inspector, or the
local agency having jurisdiction.
•In some areas, generators are required to be regis-
tered with local utility companies.
•If generator is used at a construction site, there may
be additional regulations which must be observed.
Using Generator for Backup Power
Generator must be grounded to prevent electrical
shock from faulty appliances.
• Before using generator, consult a licensed electrician,
electrical inspector, or local agency having jurisdiction
for local codes or ordinances that apply to the intended
use of generator.
FIGURE 17: Ground Terminal
WARNING
Improper connections of the generator to a building’s electri-
cal system can be deadly.
Electrical current from generator can feedback into
utility lines. Such feedback may electrocute utility
company workers or others who contact utility lines
during a power outage.
Electrical current can feedback into generator. When
utility power is restored, generator may explode,
burn, or cause fires in building's electrical system.
• Before connecting to a building’s electrical system, con-
sult a licensed electrician, electrical inspector, or local
agency having jurisdiction for local codes or ordinances
that apply to the intended use of generator.
DANGER

THIS PAGE INTENTIONALLY LEFT BLANK
12 www.honeywellgenerators.com HW7000EH Portable Electrical Generator Owner’s Manual

HW7000EH Portable Electrical Generator Owner’s Manual www.honeywellgenerators.com 13
COMPONENTS
Use information provided in this section to become familiar with your generator’s components.
A—Power Control Center
Electrical Outlets
•125VAC 20 Amp Duplex (NEMA
5-20R) outlets to connect 120V
appliances to generator for
power.
•125/250VAC 30 Amp Twist-Lock
(NEMA L14-30R) outlet can be
used to power appliances using
appropriate (NEMA L14-30P)
power cord (not included).
Breakers
Protects circuits from damage caused by
overload or short-circuit by stopping the flow
of electricity from the generator to the appli-
ance. Master circuit breaker controls power
to all outlets. If there is no power at outlets,
see Troubleshooting section.
Hour Meter
Shows the total unit run time for maintenance purposes.
Ground Terminal
Connects generator to ground wire for grounding protection.
B—Battery Tray and Battery
Provides power for electric start feature.
C—Oil Fill Dipstick
Seals off engine oil fill hole and provides indicator for engine
oil level.
D—Oil Drain Screw
Allows engine oil to drain from generator.
E—Engine Control Switch
Control used to start and stop the engine. Engine control
switch has three positions:
•START—Starts generator engine
•RUN—Prepares engine to start (manual start);
Indicates engine is currently running (electric start)
•STOP—Stops generator engine
F—Fuel Shut-off Valve
Controls flow of fuel from fuel tank to carburetor.
G—Recoil Starter Handle
Provides means to manually start engine, if needed.
H—Air Cleaner Assembly
Removes dust from engine intake air.
I— Choke Control
Controls choke valve. Choke control must be moved to ON
position when starting a cold engine.
J—Fuel Cap
Provides a secure seal on fuel tank.
K—Fuel Gage
Indicates level of fuel currently in fuel tank.
L—Muffler Equipped with Spark Arrestor
Provides outlet for engine exhaust. Prevents sparks and other
combustible materials from escaping generator.
M—Spark Plug Cap (Wire)
Delivers voltage to spark plug. When spark plug needs ser-
vice, cap must be removed.
N—Carbon Canister
Reduces hydrocarbon emissions.
The information below is provided for reference only. Refer to “OPERATION” on page 15 for instructions
on operating the generator.
FIGURE 18: HW7000EH Portable Electrical Generator
CAUTION
J
G
B
I
H
K
E
C
D
A
F
L
M
N
Generator must be grounded to prevent electrical
shock from faulty appliances. See page 11.
Set Tripped
CAUTION
Muffler reaches temperatures that can cause serious
burns if touched. NEVER touch hot surfaces.
WARNING

THIS PAGE INTENTIONALLY LEFT BLANK
14 www.honeywellgenerators.com HW7000EH Portable Electrical Generator Owner’s Manual