Hoss 42814 User manual
Installation Instructions
INSTALLATION TIME SKILL LEVEL
2 Hours 2 - Moderately Easy
TOOLS
HOSS Door Cart & Cover
™
Hardtop Organized Storage System
Application:
• Jeep® CJ, Wrangler, Wrangler Unlimited Doors
www.Bestop.com - We’re here to help! Visit our web site and click on “Ask a Question”. Click here for more Jeep Accessories by Bestop.
Part Number: 42814
Socket
Rubber Strip, Part
Number 413.61, Qty - 2
HOSS™Door Cart Installation Instructions
Rev. B0409 42814 pg. 2
Parts List and Hardware Identification
3/8" x 16 Acorn Nut, Part
Number 410.87, Qty - 4
1/4-20 Hex Nut, Part Number
397.20, Qty - 4
Pan, Door Cart, Part
Number 413.55, Qty - 1
1/4" Flat Washer, Part
Number 266.41, Qty - 4
Rear Strut, Door
Cart, Part Number
413.57, Qty - 1
Angle Leg, Part
Number 413.56,
Qty - 2
1/4-20 x 1.5" Truss Head Screw, Part
Number 410.88, Qty - 4
Left Divider, Door
Cart, Part Number
413.59, Qty - 5
Right Divider, Door
Cart, Part Number
413.58, Qty - 5
Door Cart Kit
Caster, Door Cart,
Part Number 409.58,
Qty - 4
Long Foam Tube, Part
Number 412.40, Qty - 10
Door Cart Cover,
Qty - 1
Assemble Dividers - Door Cart
Slide a Long Foam Tube over one half of each pair
of Dividers. Slide the
sleeve up and around
the bend. Press the
Divider halves together.
Assemble five (5)
Dividers.
Left Divider
Right Divider
Long Foam
Tubes
Locate the Angle Legs and Rear Strut in the parts
kit. Slide the Angle Legs into the ends of the Rear
Strut and align the holes. Install a Door Cart Caster
in each set of holes with a 3/8-16 Acorn Nut. Do not
tighten the nuts at this time.
Install Angle Legs and Casters
on Door Cart Rear Strut
Rear
Strut
Angle Legs
Door Cart
Casters
3/8-16 Acorn
Nuts
2
1/4-20 x 1.5 Truss
Head Screws
1/4" Washers and
1/4-20 Hex Nuts
Rev. B 0409 42814 pg. 3
Install Door Cart Pan
Install Rubber Strips
Install Rubber
Strips on ridges
Orient the Door Cart Pan so that the bottom hole along the side
is 3" from the bottom of the pan. Use 1/4-20 x 1.5 Truss Head
Screws, 1/4" Washers and 1/4-20 Hex Nuts to secure the pan
to the Angle Legs. Tighten the Truss Head Screws then tighten
the Acorn Nuts on the casters.
Clean the top of the mounting ridges. Place the
rubber strips on the top of the mounting ridges,
over the truss head screws and center. Peel
the backing a little at a time and press firmly
into place. Apply uniform pressure for thirty (30)
seconds.
Clean area before
installing Rubber
Strips
HOSS™Door Cart Installation Instructions
3
4
The maximum load for
the Door Cart is 235 lbs.
Install Dividers in Door Cart
Insert the Dividers into the holes along the sides
of the Cart Pan. The ends of the Dividers should fit
securely into the mounting holes.
Store taller doors toward the back
of the Door Cart with shorter doors
toward the front.
NOTE
Front
5
5
Rev. B 0409 42814 pg. 4
Removing your Doors
Loosen and remove the Torque bolts from the
door hinge. The ‘07- Current Jeep® Wrangler
requires a Torx #50. Earlier Wrangler models
may use a 13mm wrench.
Remove Torx Bolts
HOSS™Door Cart Installation Instructions
68
7Disconnect Door Strap/Cable
Remove Door
Disconnect the Door restraining strap and any
wirring or cables plugged into the door. Depend-
ing on the Door Type you may need to refer to the
Installation manual of the door for proper discon-
nection.
Remove Bolt
From the Bottom
CAUTION
Please set aside all nuts, bolts, and other remov-
able parts in a safe place for future re-installations.
Avoid costly replacement of parts.
Lift Upward
To avoid injury or damage to the door, gauge the weight
of the door to the available strength provided. Some
doors may need two people to remove.
With both hands, lift door upward and out of the hinges.
If the door was factory installed, and you are removing it
for the first time, shift the door slightly back and forth to
loosen the excess paint inside the hinge.
Installing Door Cart Cover
9
Note: Before Installing the cover, make
sure items within the cart are secure.
Secure the doors and other components between
the deviders on the door cart. Drape the cover
over the parts stretching the elastic of the opening
around the components and down to the base of
the cart.
Pull elastic
opening down
Elastic should fit over the base when covering
‘07 Wrangler and Wrangler Unlimited full Doors
Rev. B 0409 42814 pg. 5
For further information or request for warranty work, please contact:
Bestop Inc.
Customer Service
Main: (303) 465-1755 Website: www.Bestop.com
Limited Warranty
We warrant our product to be free from defects in material and workmanship, for the terms specified below, provided there has been normal use and
proper maintenance. This warranty applies to the original purchaser only. All remedies under this warranty are limited to the repair or replacement
of any item or items found by the factory to be defective within the time period specified.
If you have a warranty claim, first you must call our factory at the number below for instructions. You must retain proof of purchase and submit a copy
with any items returned for warranty work. Upon completion of warranty work, if any, we will return the repaired or replaced item or items to you freight
prepaid. Damage to our products caused by accidents, fire, vandalism, negligence, misinstallation, misuse, Acts of God, or by defective parts not
manufactured by us, is not covered under this warranty.
THE WARRANTY TIME PERIOD IS AS FOLLOWS FOR ALLOTHER “SOFT GOODS”MANUFACTURED BY OUR COMPANY
(USING PRIMARILY VINYLS, PLASTICS, AND/OR FOAM): ONE YEAR FROM DATE OF PURCHASE.
ANY IMPLIED WARRANTIES OF MERCHANTABILITYAND/OR FITNESS FORAPARTICULAR PURPOSE CREATED HEREBY
ARE LIMITED IN DURATION TO THE SAME DURATIONAND SCOPEAS THE EXPRESS WRITTEN WARRANTY. OUR COM-
PANY SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGE.
Some states do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of incidental or consequential damages, so
the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which
vary from state to state.
* All or a portion of this product may be made in China
HOSS™Door Cart Installation Instructions
Care and Maintenance of your New Cover
Your Bestop product is made of the finest materials available. To keep it looking new and for the maximum possible wear, it will need periodic clean-
ing and maintenance.
Washing: The fabric should be washed often using soap, warm water and a soft bristle brush. Rinse with clear water to remove all traces of soap
Water: Seeping through at the seams may be stopped by applying 3M Scotchgard® on the inside of the seams. Rips in the fabric may be repaired
or use Bestop - recommended Bestop Cleaner and Bestop Protectant. Bestop Cleaner and Bestop Protectant are specially formulated to provide
a total cleaning and protection system. Bestop Cleaner will not harm vehicle finish, is biodegradable and environmentally friendly. Bestop Protectant
protects against UV- fading, cracking and hardening.
with Bondex® iron on patches. Iron the patches to the Inside of the covers, carefully following the Bondex® instructions.
THE WARRANTY TIME PERIOD IS AS FOLLOWS FOR REPLACE-A-TOPTM, SAILCLOTH REPLACE-A-TOPTM, SUPERTOP®,
SUPERTOP®REPLACEMENT SKINS, SUNRIDER®, AND TIGERTOP®: TWO YEARS FROM DATE OF PURCHASE.
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