Hostess HL6200DB User manual

HOSTESS TROLLEY
U.K.
SERVICE MANUAL
November 2015
Service Hints
Technical Data
Wiring Diagram
Exploded Views
Parts List
- Page 1
- Page 2
- Page 3
- Page 4
- Page 5
0312 200 15110 - HL6200DB (Mahogany)
0312 200 15210 - HL6200LB (Teak)
0312 200 15227 - HL6200GO ( Golden Oak)

HL6200 SERIES
DISASSEMBLY AND ASSEMBLY
ENSURE APPLIANCE IS DISCONNECTED FROM THE ELECTRICITY SUPPLY BEFORE DISASSEMBLING.
NOTE ALL CONNECTION DETAILS AND ROUTING OF LEADS BEFORE DISASSEMBLING.
Numbers appearing in the text refer to illustrations and parts list numbers.
A. SLIDING TABLETOPS
Slide both tabletops open. Remove cover caps 130 and the two screws securing handle 105. Withdraw the handle
from the tabletop assembly.
Slide the tabletop required inwards, past its closed position, until the two plastic sliding blocks 106 on the cabinet
Channels are exposed. Withdraw the sliding blocks from the cabinet channels and then slide the tabletop assembly
out clear of the channels.
B. GLASS DOOR
1. Remove the two miniature countersunk screws at each end of the glass door handle 114.
2. Drill out the rivet securing striker plate 115, using a 2.5mm bit. Use extreme care when drilling.
3. While supporting glass door 113, remove striker plate 115, handle 114 and inner steel channel 506.
4. Splay side channel assemblies 509 & 511 slightly and lift the glass door away.
5. Replace the glass door in reverse order in reverse order ensuring:
I Cushion strips 505 are correctly fitted between the ends of the glass door and the side channels
II Insert 514 is fitted to the hole in the glass door before assembling and inserting a new rivet size
2.4mm x 7.5mm.
C. TOP ELEMENT ASSEMBLY
1. From inside of cabinet, squeeze locking barbs and release mains lead bush 121 retainer from rear panel.
Remove rear cover strip 510, secured by a single screw, to the extent of the mains lead wires. Disconnect
the top element leads from terminal block 120.
NOTE: Terminal block 120 includes push-in locking terminals for internal wiring. Leads inserted in the front-most
terminals may only be released by inserting a small screwdriver or similar in the slots provided in the front of the
terminal block. Rear-most leads may release with a sharp pull. If leads cannot be released, or are not gripped on
insertion, item 120 must be replaced.
2. Open the sliding tabletops and remove glass dishes and lids 101 and holders 103.
3. Remove the sliding tabletops as in A.1. Then slide each tabletop in turn inwards past its closed position to
gain access to the four screws securing top element assembly 107.
4. Use a powerful magnet or suitable tool to lift the element assembly out clear of the cabinet, feeding the
element wires through grommet 110 in the cabinet.
5. Refit in reverse order, taking care that the rear cover strip fixing screw is clear of cables when fixing.

HL6200 SERIES
D. MIDDLE SHELF ELEMENT ASSEMBLY AND NEON
1. Remove rear cover strip 510 as shown in C.1. And disconnect the middle shelf element leads from
Terminal block 120 (see note in C.1.)
2. Remove the two screws securing the element assembly through the rear panel of the cabinet and two
screws from under the front edge of the shelf – see fig. 1. Open the glass door.
3. Lift the element assembly out clear of the cabinet, feeding the element wires through grommet 110 in the
cabinet.
4. Neon 118 is a push fit assembly, located by two barbs that spring open behind element panel trim 515. It
can only be removed from the front. Pushing from behind the neon assembly (inside the front shelf rail)
using a suitable tool can assist removal.
To re-fit, thread the neon leads through the hole in the element panel trim 515, push-fit neon into hole and
route with element leads to terminal block.
5. Re-fit in reverse order, taking care that the rear cover strip fixing screw is clear of cables when fixing.
ELEMENT ASSEMBLY ELEMENT ASSEMBLY
FIXING SCREWS FIXING SCREWS
Rear view Front view
Fig. – HL6200 Element Assembly Fixing Points
E. MAINS LEAD
1. Remove rear cover strip 510 as in C.1.
2. Disconnect LIVE and NEUTRAL mains lead wires from terminal block 120: release the earth lead from the
cabinet earth stud.
3. To remove mains lead bush 121, rotate the retainer arm through 90°, then use pliers to squeeze the mains
lead locking tab and push the bush, complete with mains lead, out of the cover strip.
4. Refit in reverse order, ensuring correct wire colour connections and that a sound earth connection is made.

HL6200 SERIES
F. CABINET ITEMS
1. Magnetic catch 111 is a push-fit in front top panel 109.
2. To remove front top panel 109, remove both sliding table tops completely (see A.1.) and magnetic catch
111. Drill out the rivet at each end of the front slide panel using a 3mm bit. Use extreme care when
drilling. Withdraw leg top caps 108, and then remove the front top panel assembly. Refit in reverse order.
3. Castor wheels 116 are a push-fit onto castor wheel inserts 117. The castor wheel inserts are a push-fit
into the cabinet. Remove by prising out with care.
THEORETICAL WIRING DIAGRAM
L
E CUPBOARD
TOP (MIDDLE)
NEON ELEMENT ELEMENT
N
SPECIFICATION
Voltage 230 V a.c. 50 Hz
Loading 355 W
Cord length 2 m
Pre-heat time 30 minutes approx
Finish See text
Dimensions (approx) 725mm W x 380mm D x 695mm H
SERVICE INFORMATION
The elements used in this appliance are of the adhesive variety and cannot be removed easily. For this reason,
elements and plates are supplied as complete assemblies.

122
120
121
110
510
502
108
104
105
130
501
106
117
116
101
103
107
105
104
501
108
106
502
109
503
111
118
515
509
112
113
115
114
511
HL6200 Hostess Trolley - Exploded View 1

122
120
121
110
510
504
502
508
108
104
105
130
501
106
117
116
101
103
107
105
104
501
108
106
502
109
503
111
118
515
509
505
112
113
514
506
115
114
505
511
HL6200 Hostess Trolley - ExplodedView 2

122
120
121
110
510
504
502
508
108
104
105
130
501
106
117
116
101
103
107
105
104
501
108
106
502
109
503
111
118
515
509
505
112
113
514
506
115
114
505
511
HL6200 Hostess Trolley - ExplodedView 3
2 Ltr Round Dishes - Serial No's: 1540825398 and higher.
1504852506 to 1540852540, 1540849647 to 1540849466.
EXCEPT FOR: 1540852442 to 1540852464,

HL6200 Hostess Trolley - Parts List
Item Description Part Number
101 Glass Dish & Lid (Oval) - Exploded View 1 0101 092 21701
101 Glass Dish & Lid (Round) - Exploded View 2 0101 092 66321
101 Glass Dish & Lid ( 2 Ltr Round) - Exploded View 3 0101 092 69011
103 Glass Dish Holder (Oval) - Exploded View 1 0101 082 12221
103 Glass Dish Holder (Round) - Exploded View 2 0101 082 15401
103 Glass Dish Holder (2 Ltr Round) - Exploded View 3 - Serial No's 1540825398 0101 082 15441
104 Table Top Cover (HL6200LB & HL6200GO) 0101 092 36831
104 Table Top Cover (HL6200DB) 0101 092 36841
105 Table Top Handle 0101 077 61391
106 Table Top Sliding Block 0101 077 64311
107 Top Element Assembly 0101 089 22511
108 Leg Top Cap 0101 077 61311
109 Front Top Panel (HL6200LB & HL6200GO) 0101 070 12261
109 Front Top Panel (HL6200DB) 0101 070 12021
110 Grommet Sleeve 0101 078 53301
111 Magnetic Catch (FS10) 0101 078 53351
112 Mid Element Assembly 0101 089 22501
113 Glass Door Printed 0101 177 07531
114 Handle Extrusion Drilled 0101 077 61331
115 Striker Plate 0101 070 12141
116 Castor (Pack of 4) 0101 078 53291
117 Castor Insert 0101 077 61302
118 Neon Assembly 0101 078 57811
120 Terminal Block 0101 078 53262
121 Strain Release Bush 0101 077 61511
122 Cordset (UK) 0101 076 90741
130 Screw Cover Cap 0101 077 61382
500 Glass Door Printed Assembly 0101 092 63851
501 Top Cover Support Assembly 0101 089 22361
502 Outer Glide 0101 082 12081
503 Outer Glide Cover Printed 0101 077 61491
504 Outer Glide Cover 0101 082 12131
509 Right Hand Door Chain Linkage 0101 089 22631
510 Wiring Cover 0101 082 12061
511 Left Hand Door Chain Linkage 0101 089 22641
515 Element Panel Trim 0101 082 12361
n/a User Instruction Booklet 0101 194 12762
1504852506 to 1540852540.
1540852442 to 1540852464, 1504852506 to 1540852540,
Serial No's 1540825398 and higher. EXCEPT FOR 1540849466 to 1540849647,
and higher. EXCEPT FOR 1540849466 to 1540849647, 1540852442 to 1540852464,
Bold text indicates choice of parts depending on the model version